INSTRUCTION HANDBOOK WASHER-EXTRACTORS WP3 690-890-1080 H WPB3 690-890-1080 H 08100354gb
0 01201090 0401 INSTRUCTION HANDBOOK Table of contents Notice Date Page 0 Pages/Chapters Pages/Chapters General instructions General ..................................................... 1/1 Precautions for use ................................... 1/2 Environmental information ........................ 1/3 Preliminary instructions ............................ 1/4 Locking and tagging procedure ................ 1/5 Handling/Weight Handling ...................................................
01201090 0401 Notice Date 1 Page 1 INSTRUCTION HANDBOOK 1. General General instructions The machines described in this handbook have a washing capacity of 687, 887 or 1087 litres according to their type. They are washer-extractors designed to meet the most severe requirements. They are designed to be installed in hotels, laundries, hospitals or collectivities. The suspension device mounted with springs and shock absorbers limits to the maximum ground vibrations.
01201090 0199 INSTRUCTION HANDBOOK 1. General Notice Date 2 Page 1 This washer extractor is controlled by a microprocessor-based program control unit placed on the loading side. There are many advantages to this equipment, including : • Timing, levels and temperatures are controlled with great precision and flexibility.
01201090 0199 Notice Date 3 Page 1 1. General INSTRUCTION HANDBOOK A very high working safety level of the machine is achieved thanks to a continuous monitoring and built-in safety devices. Even the compound textile fabrics can be washed at a high temperature with no crumpling risk thanks to a special cooling process before the rinsing cycle. In order to avoid an excessive mechanical fatigue during the hydro-extraction process, the machine is equipped with an unbalance detector.
01201090 0600 INSTRUCTION HANDBOOK 2. Precautions for use Notice Date 1 Page 2 Precautions for use . The machine should not be used by children. . The machine is designed for "water washing" of textile only. . This machine is for professional use and must be used exclusively by qualified personnel. . It is forbidden to wash textiles soaked with solvents. . In case of a gas heated machine, do not assemble the machine on premises containing a dry cleaning machines or other similar machines.
01201090 0401 Notice Date 1 Page 3 3. Environmental information INSTRUCTION HANDBOOK Environmental information Concerned by providing the end user with useful and necessary environmental information, we wish to precise : . Data about energetic consumptions, wastes (atmospheric and liquid) and sound level are indicated in the paragraph "Technical characteristics". . The running of this machine requires the use of detergents which draining in the nature can have a significant environmental impact.
INSTRUCTION HANDBOOK 4. Preliminary instructions 01201090 0401 Notice Date 1 Page 4 Preliminary instructions Before any use, it is compulsory to read the instruction handbook. Users must have learnt how the machine operates. The identification plate is placed on the loading side of the machine. In order to prevent any risk of fire or explosion, flammable products should never be used to clean the machine. Any repair or maintenance intervention should be carried out by qualified personnel only.
01201090 0499 Notice Date 2 Page 4 4. Preliminary instructions INSTRUCTION HANDBOOK SAFETY This machine should be installed in conformance to the health and safety regulations, and only used in a sufficiently aerated area. Check the instructions before installing or using the machine. SAFETY The mechanical and electrical installation of the machine should only be done by qualified personnel.
INSTRUCTION HANDBOOK 4. Preliminary instructions 01201090 1101 Notice Date 3 Page 4 Ensure that the machine is not loaded beyond its nominal capacity (see "Specific load" in the instruction booklet’s technical characteristics).
01201090 0199 Notice Date 4 Page 4 4. Preliminary instructions INSTRUCTION HANDBOOK Distributor Letter Chemical System Responsibility Disclaimer The following policy should be considered and understood as a warranty/disclaimer to customers operating textile care installations where liquid supply (chemical) systems use or may use peristaltic pumps to inject supplies into equipment.
INSTRUCTION HANDBOOK 5. Locking and tagging procedure 01201090 0199 Notice Date 1 Page 5 Locking and tagging procedure A red insert at the beginning of this instruction handbook schematically shows the locking and tagging procedure described below. If you wish, you can detach this insert and display it close to the machine to remind maintenance personnel of the safety instructions. 1 2 3 Always respect items 2, 3 and 4 carefully before doing any repair or maintenance work on the machine.
01201090 0199 Notice Date 1 Page 6 INSTRUCTION HANDBOOK 6. Handling Handling Before any handling, check that the four transport locks fitted are still in place and well-tightened. 1 2 3 6 4 5 9 7 8 0 To do so, remove the front and rear casings and check presence of four locks (B). D0649 SAFETY It is obligatory that all these operations are undertaken by handling specialists.
01201090 0102 INSTRUCTION HANDBOOK 6. Handling Notice Date 2 Page 6 CAUTION You should never handle the machine in its longitudinal side (any other than shown on the drawing below) with a fork-lift truck. Important risk of parts deterioration for those fixed under the machine. 2/ Lifting with a fork-lift truck This can be carried out from the front or back, and at the centre of the machine using forks with minimum length of 1.30 m (51"). 3 1 2 6 4 5 7 8 9 0 1.
01201090 0199 Notice Date 3 Page 6 INSTRUCTION HANDBOOK 6. Handling CAUTION In order to avoid any bending of casings, you should never climb and stand on top of the machine.
01201090 0102 INSTRUCTION HANDBOOK 7.
01201090 0102 Notice Date 1 Page 8.Technical characteristics 8 INSTRUCTION HANDBOOK Washer extractor type 690 standard Front view E D F J > 1 m/40” N K (Optional) G M H1 > 1 m/40” 73/2.87” 380/15” 200/ 7.87” 235/ 9.25” 60 45/ 1.77” F 677/26.65” 470/18.5” E D 1395/54.92” 86/3.38” 150/5.9” 245/9.65” 340/13.38” 1355/53.34” 1400/55.12” 165/6.5” 395/ 15.55” 1395/54.92” 4 x Ø 112 4 x Ø 4.4” N E D F 255/10” H1- H2 1355/53.34” 1400/55.12” > 1 m/40” 73/2.87” Top inlets 65/6.
8.
01201090 0102 Notice Date 3 Page 8.Technical characteristics 8 INSTRUCTION HANDBOOK Washer extractor type 890 standard 2015/79.33” > 1 m/40” N K (Optional) E D F J M M’ 140/5.5” 970/38.18” G’ 830/33” G’ E’ D’ F’ H1- H2 255/10” H2 1355/53.34” H1 N’-K’ 615/ 395/ 15.55” 24.21” 1625/63.97” 1400/55.12” 235/ 9.25” 470/18.5” 45/ 1.77” 677/26.65” 200/ 7.87” > 1 m/40” 4 x Ø 112 4 x Ø 4.4” N 73/2.87” 60 E D F 65/6.56” 110/4.33” K T J 2.36” H2 Top inlets 140/ 5.5” 150/5.
8.Technical characteristics INSTRUCTION HANDBOOK 01201090 0102 Notice Washer extractor type 890 standard Heating 8 Steam Thermic fluid ------------------1050 mm (41.33")------------------------------------1020 mm (40.16") ---------------------------------900x490 mm (35.43x19.3")-------------------------------958x698 mm (37.71x27.5")----------------------------- 887 dm³ (887 l)------------------------------ 81 kg (178 lb) --------------- Floor area Contact surface with floor --------- 2.20 m² (23.
01201090 0102 Notice 5 Date Page 8.Technical characteristics 8 INSTRUCTION HANDBOOK Washer extractor type 1080 standard Front view > 1 m/40” G 765/ 30” > 1 m/40” N K M 140/5.5” 970/38.18” G’ 190/7.5” 2015/79.33” 2015/79.33” M’ 1750/68.90” 830/33” 730/ 28.74” 1250/49.” E’ D’ F’ H1- H2 1355/53.34” 1400/55.12” H1 T H1 4 x Ø 112 G 4 x Ø 4.4” 55/2.16” 200/ 7.87” M Ø 110/4.33” H1 L 300 x 300 12” x 12” Top views 235/ 9.25” I 1855/73.03” 70/2.75” Bottom inlets 45/1.
8.Technical characteristics INSTRUCTION HANDBOOK 01201090 0102 Notice Washer extractor type 1080 standard Heating 8 Steam Thermic fluid ------------------1050 mm (41.33")------------------------------------1250 mm (49.21") ---------------------------------900x490 mm (35.43x19.3")-----------------------------958x698 mm (37.71x27.5")----------------------------- 1087 dm³ (1087 l)------------------------------ 99 kg (218 lb) --------------- Floor area Contact surface with floor --------- 2.50 m² (26.
01201090 0102 Notice 7 Date 8.Technical characteristics 8 Page INSTRUCTION HANDBOOK Washer extractor type 690 barrier (Optional) M 30/1.18” 830/33” M’ 255/10” 140/5.5” 970/38.18” 2080/81.89” G’ H2 H1 1355/53.34” E’ D’ F’ N’-K’ 395/ 15.55” 1395/54.92” G’ 190/7.5” 2015/79.33” 765/30” 1250/49.” 2015/79.33” 730/ 28.74” H1- H2 N K 2540/100” G E D F J N N’ Left view Front view 1750/68.90” Right view 500/20” 255/10” H1- H2 1355/53.34” Top views J T 2.
INSTRUCTION HANDBOOK 8.Technical characteristics 01201090 0102 Notice Washer extractor type 690 barrier Heating Gas Date 8 Page 8 Diagram No. 07100103 Electric Steam Thermic fluid Characteristics Ø drum -----------------------1050 mm (41.33") --------------------Drum length ------------------------790 mm (31.10") --------------------Opening drum door (LxH) -------------------670x490 mm (26.38x19.3")-----------Opening cage door (LxH) -------------------728x698 mm (28.66x27.
01201090 0102 Notice 9 Date 8.Technical characteristics 8 Page INSTRUCTION HANDBOOK Washer extractor type 890 barrier Front view 380/15” E D F J H2 K (Optional) 2540/100” LL F 190/7.5” 60 812/32” H1 45/1.77” K’ N’ F’ T’ 2.36” 4 x Ø 112 4 x Ø 4.4” Top inlets Bottom inlets Ø 110/4.33” P O 1655/65.16” 4” 2025/79.72” H1 300 x 300 12” x 12” Example of drain connection I 100 235/ 9.25” 120/4.72” 100/3.94” 200/ 7.87” 100/3.94” 35/1.38” G’ H2 E’ D’ N 65/6.56” 110/ 4.
INSTRUCTION HANDBOOK 8.Technical characteristics Washer extractor type 890 barrier Heating Electric 01201090 0102 Notice Date 10 Page 8 Diagram No. 07100104 Steam Thermic fluid Characteristics Ø drum ------------------1050 mm (41.33")------------------Drum length ------------------1020 mm (40.16") ------------------Opening drum door (LxH) ---------------900x490 mm (35.43x19.3")---------------Opening cage door (LxH) ----------------958x698 mm (37.71x27.
01201090 0102 Notice 11 Date 8.Technical characteristics 8 Page INSTRUCTION HANDBOOK Washer extractor type 1080 barrier Front view G E D F J M 30/1.18” 830/33” E’ D’ F’ N’-K’ 255/10” H2 H1 730/28.74” 1855/73.03” > 1 m/40” R L 4 x Ø 112 4 x Ø 4.4” 203/8” 203/8” 200/ 7.87” 100/3.94” 235/ 9.25” E’ D’ 60 Top inlets H2 H1 45/1.77” F’ T’ 2.36” 4 x Ø 112 4 x Ø 4.4” Bottom inlets Ø 110/4.33” H1 2025/79.72” P O 100/3.94” 1885/74.21” Example of drain connection K’ N’ 400/15.
8.Technical characteristics INSTRUCTION HANDBOOK 01201090 0102 Notice Washer extractor type 1080 barrier Heating 8 Steam Thermic fluid ------------------1050 mm (41.33")------------------------------------1250 mm (49.21") ---------------------------------900x490 mm (35.43x19.3")-----------------------------958x698 mm (37.71x27.5")----------------------------- 1087 dm³ (1087 l)------------------------------ 99 kg (218 lb) --------------- Floor area Contact surface with floor --------- 2.50 m² (26.
01201090 0102 Notice Date 13 Page 8.Technical characteristics 8 INSTRUCTION HANDBOOK Sound level Airborne noise emitted by the machine (values established from measurements made on machine at points A, B, C, and D). C B D 1m (40”) A 1m 0”) (4 1m (40”) D0267 Weighted sound pressure level (A) in dB (A). Washer 690 (without insulation) washing A B C D A B C D high spin extraction Washer 890 Washer 1080 (without insulation) (without insulation) washing 63.5 82.2 64 81.3 63 83.9 64 82.
01201090 0102 INSTRUCTION HANDBOOK 9. Installation Notice Date 1 9 Page You should have found an instruction handbook and keys to open the machine casings, in the machine. Depending on its destination, the washer extractor is delivered bare or may be placed on a transport pallet and/or packed with plastic film. In some cases, it may be delivered in a crate, or in maritime packing (wood box). Please refer to the handling chapter in this instruction handbook for a description of handling operations.
01201090 0102 Notice Date 2 Page 9 9. Installation INSTRUCTION HANDBOOK Working place lighting The lighting should be designed so as to avoid eye strain for the operator ; it should be uniform without any glare, and should be sufficient to detect any hazards. The average lighting value on the working place recommended by the clothing industry for inspecting linen is 500 lux. Whenever possible, the working place should be illuminated by daylight.
01201090 0199 INSTRUCTION HANDBOOK 9. Installation Notice Date 3 Page 9 Mechanical installation Preparation of the ground : - Carefully degrease the ground at place of rubber bolsters of the machine. Electrical safety device : - As rubber is a very good electric insulating material, the earthing of the machine is compulsory. To move the machines : - It is compulsory to lift the machine from the ground not to damage rubber bolsters and weighting device.
01201090 0102 Notice Date 4 9 Page INSTRUCTION HANDBOOK 9. Installation Instructions for installation of the washer with barrier partition The barrier partition (O) (provided by customer) should be assembled before the installation of the machine. Centre and align the washer-extractor with the frame (P) 50 x 100 mm (2x4") (provided by customer). Stick the foam joint (R) with glue on the barrier frame (P). Let dry before starting the machine. Machine type 690 890 1080 Size A (mm/inch) 1425/56.
01201090 0102 INSTRUCTION HANDBOOK 9. Installation Notice Date 5 9 Page Waters connections Washer extractors are assembled in standard execution with two waters inlet. One hot water and one hard water. On option, a third water inlet (soft) is possible. The hereunder example sketch shows the connection of the machine to the different inlets.
01201090 0102 Notice Date 6 Page 9 9. Installation INSTRUCTION HANDBOOK Steam connection The inlet pipe to the machine has to be fit with a manual stopping valve to ease installation and maintenance and a flexible steam supply pipe to allow reliable running of automatic weighting system. Hereunder values apply to the steam pressure : Recommended pressure : 300-600 kPa (3 at 6 kg/cm²) (43.5 at 87 psi) Limiting of values : mini. 100 kPa (1 kg/cm²) (14.5 psi) maxi.
01201090 0401 INSTRUCTION HANDBOOK 9. Installation You can drill the machine's steam diffuser to adjust the steam flow according to the supply pressure. Hereunder chart sums up different possibilities.
01201090 0102 Notice Date 8 Page 9 INSTRUCTION HANDBOOK 9. Installation Drain connection The machine's exhaust sleeve is outside diameter 110 mm (4.33"). It is located underneath the machine. The waste water collector diameter 200 mm (7.87") (manufactured by customer) should have a 3 cm/m (3 %) slope and resist to a temperature of 90°C (194°F). It should be connected to the waste water general network in accordance with local codes and regulations.
01201090 0401 INSTRUCTION HANDBOOK 9. Installation Notice Date 9 9 Page Air vent connection The air vent of the drum opens on the top of the machine. Connect the bent hose to this opening. Air vent Connect the air vent, to the outside of the laundry in accordance with tte legislation. The air vent should resist to 100°C (212°F) temperature and allow the condenses to return to the machine.
01201090 0102 Notice 10 Date 9 Page INSTRUCTION HANDBOOK 9. Installation Machine type Units 690 A Length of exchanger mm/inch 1110/43.7" B Dimension of output exchanger mm/inch 1040/41" C Dimension of evacuation pipe mm/inch 645/25.
01201090 0102 INSTRUCTION HANDBOOK 9. Installation Notice 11 Date Page 9 Connection of the evacuation pipe of the gas exchanger. Fresh air inlet To allow the gas exchanger to work at ist best, it is important that the laundry air inlet passes throught an opening from the outside. The fresh air arrival must be equivalent to the volume of evacuated air. In order to prevent drafts in the room, the best solution is to place the air inlet behind the machine.
01201090 0102 Notice Date 12 Page 9 INSTRUCTION HANDBOOK 9. Installation Installation of the exhaust of burn gas A P Ø 125 D 5xA A 500 - Connect the whole set of pipes on your cheminey pipe, that is to say : - 1 aluminium pipe (A) lenght 500 mm (20") on the exchanger. -1 T-square (B) pipe + 1 regulator (C). -1 aluminium pipe (A) length 500 mm (20"). -1 draught accelerator (D). B C It is necessary to install the gas exchanger at the ground level.
01201090 0600 INSTRUCTION HANDBOOK 9. Installation Notice Date 13 Page 9 Gas connection CAUTION The installation, connection and gas arrival adjustments for the machine must be done by qualified personnel only. The customer must install a filter and a manual stop valve on the supply side of the machine if NATURAL GAS is used. For BUTANE 28-30 mbar or PROPANE 37 or 50 mbar, the customer must install a filter, a manual closing valve and a pressure reducer.
01201090 0900 Notice Date 14 Page 9 9. Installation INSTRUCTION HANDBOOK The gas exchanger is adjusted at the plant to be suitable for the kind of gas specified on the order. If you have to supply your machine with gas in a family different from the gas for which your machine was adjusted, proceed as follows.
01201090 0600 INSTRUCTION HANDBOOK 9. Installation Notice Date 15 Page 9 IMPORTANT Adjustments should be made by qualified personnel only. Adjustement and chesking of the outlet pressure The gas outlet pressure of the electrovalve is adjusted at the factory. If you have to make another adjustment, proced as follows. A Inlet B Outlet D Outlet pressure regulator adjustment screw plug.
01201090 0600 Notice Date 16 Page 9 INSTRUCTION HANDBOOK 9.
01201090 0102 INSTRUCTION HANDBOOK 9. Installation Notice Date 17 9 Page TABLE OF CORRESPONDENCES - Washer-Extractor 690 Category Type of gas index Working supply pressure in mbar *2E, 2H, G 20 2ESI 20 2L, 2ESI G25 25 Hi Ø of injectors in mm Pressure at injectors in mm H2O Heat emission Qn in kW (Hi) Consumption Mn in kg/h ** Consumption Vn in m³/h** 34.02 2.90 153 40 - 2.81 3.20 154 40 - 3.36 1.85 regulator out of operation 40 2.12 - 1.
01201090 0900 Notice Date 18 Page 9 9. Installation INSTRUCTION HANDBOOK IMPORTANT Tightness test after installation The gas leak test is performed as follows : 1/ Paint pipe joints, pilot gas tubing connections and inspect outlets with rich soap and water solution ; do not use an aggressive soap. 2/ Put the machine into service. Bubbles indicate a gas leak. 3/ Eliminate this leak. NOTE : After all intervention, re-seal (red varnish) the following adjustment organs : - regulator of pressure.
01201090 0600 INSTRUCTION HANDBOOK 9. Installation Notice Date 19 Page 9 Liquid detergents' connection The machine is equiped with a connection for the use of external liquid detergents. External liquid detergents 3 1 2 6 4 5 9 7 8 0 D0648 CAUTION Liquid detergents are particularly aggressive. We advise you to use only products with pH lower than 9 in order to avoid the machine's rubbers from being attacked. Dilute imperatively all of your detergents before letting them flow into the machine.
01201090 1101 Notice Date 20 Page 9 INSTRUCTION HANDBOOK 9. Installation CAUTION The running of detergents must be independent from the running of the machine. The control information of detergents must imperatively be relayed. It is imperative to use armoured wires for every connection in the electrical box. Connection scheme of liquid detergents We advise you to use one of the two systems shown hereby to connect your liquid detergents.
01201090 0401 INSTRUCTION HANDBOOK 9. Installation Notice Date 21 Page 9 Washer-extractor electricity power supply CAUTION Prior to use, the washer-extractor should be plugged into a correctly earthed power socket complying with the standards in force. SAFETY The electrical installation of the machine must be undertaken by qualified personnel. CAUTION Ensure that the electrical voltage is correct and that the power of your supply is sufficient, before connecting the machine.
01201090 0600 Notice Date 22 Page 9 INSTRUCTION HANDBOOK 9. Installation Pass the power supply cable of the machine through the stuffing box on the top of the machine. Stuffing box 3 1 2 6 4 5 9 7 8 0 D0644 For each machine, install a fixed multipole circuit breaker (or fuses protector) in the laundry main cabinet. L1 3 L1 L2 L2 L3 L3 PE D0466 Connect the power supply cable on the machine main switch.
01201090 0600 INSTRUCTION HANDBOOK 9. Installation Notice Date 23 Page 9 Connection diagrams for the control circuit power supply transformer (T1) as a function of the various customer power supply voltages. The tension of the control circuit delivered by the transformer must be 230 volts, single-phase. The supply tension for your machine is normally of 400 volts between 2 phases, this tension can however be different.
01201090 0102 Notice Date 24 Page 9 INSTRUCTION HANDBOOK 9. Installation The feeder cable sections mentioned in our literature are given only as a guide. To obtain a value perfectly suited to your own application and which takes account of the different correction factors in respect of your plant, refer to the tables below.
01201090 0601 INSTRUCTION HANDBOOK 9. Installation Notice Date 25 Page 9 Table 4 (B2, C and E correction factors for cable grouping) Number of cables B2 Seated in Cable Duct C Wall Fixing or Cable Trough E Cable Tray 1 2 4 6 9 1.00 0.80 0.65 0.57 0.50 1.00 0.85 0.75 0.72 0.70 1.00 0.87 0.78 0.75 0.73 The total current included for using Table 1 should be the maximum rated current for the machine divided by the product of the different correction factors.
01201090 0102 Notice Date 26 Page 9 9. Installation INSTRUCTION HANDBOOK Compressed air connection The customer should arrange the installation of filter/lubricator device, as well as a pressure regulator (manometer) on the machine's compressed air supply. The manual stopping valve lockable in closed position (supplied) should be installed on the machine's compressed air supply. Compressed air 3 1 2 6 4 5 9 7 8 0 The supply pipe should accept a pressure of at least 1 Mpa (10 bar) (145 psi).
01201090 0600 INSTRUCTION HANDBOOK 9. Installation Notice Date 27 Page 9 Remove of the transport locks fitted CAUTION Before putting the machine into service, it is compulsory to remove the 4 transport locks fitted. To do so, remove the front and rear casings, then the fixing screws of the transportation bridles (B). Keep the transport locks fitted with their screws and bolts to be able to assemble them again in case you would need to lift the machine.
01201090 0600 Notice Date 28 Page 9 9. Installation INSTRUCTION HANDBOOK Instructions to fit the safety flanges Take the transport flanges (A), these can be used to clamp the machine to the ground. Position the two flanges on each side, leave a gap of about 5 mm between the flange and the base of the machine, centre the finger of the flange opening. Mark the place of the drilling hole for the fixing pin (B) and drill the holes for fixing of flanges (holes diam. 12 mm depth 60 mm).
01201090 0600 INSTRUCTION HANDBOOK 9. Installation This page is left blank on purpose.
01201090 0199 Notice Date 1 Page 10 10. Operating inspection INSTRUCTION HANDBOOK Operating inspection Before putting the machine into service, carry out the working tests. The operating inspection must be done by an approved technician. Manual operation The procedure for operating the various machine functions manually is described in the chapter "Machine operation" under the heading "Manual operation". • Switch on the machine's main switch and check the voltage on the three phases (3 x 400 volts).
INSTRUCTION HANDBOOK 10. Operating inspection 01201090 0600 Notice Date 2 Page 10 • Check the direction of rotation of the motion motor fan (see arrow stuck on the fan). Switch off the current and shift two phases on the main switch of the machine if the fan rotates in the wrong direction. • Check the direction of rotation of the circulating pump and of the draught accelerator gas heating. Note : The exchangers of the gas heated machines have a water circulating pump.
01201090 0600 Notice Date 1 Page 11 11. Machine operation INSTRUCTION HANDBOOK Auxiliary controls Emergency stop The emergency stop must be unblocked, if not the machine will not work (to unblock, turn the red button to the right). If the machine for some reason has to be stopped, abnormal or dangerous running, press emergency stop button. Nota : it is necessary to wait for 30 seconds before resetting after any action on the emergency stop.
INSTRUCTION HANDBOOK 11. Machine operation 01201090 0201 Notice Date 2 Page 11 The control board on the loading side includes the following : Ä Indicator (1) "fix light" = loading or unloading cycle running. Indicator (1) "flashing light" = door opening possible. 2 4 Ä Push-button (2) : a) change of compartment ; b) cage rotation in loading position. Ä Drum door opening push-button (3). Ä Emergency stop (4).
01201090 0199 Notice Date 3 Page 11. Machine operation 11 INSTRUCTION HANDBOOK Automatic operation Preparation Sort the linen according to the instructions mentioned on the care labels. Empty the pockets and clasp the slide fasteners. Loading side Display of the Clarus Control main menu RUN A WASH PROGRAM GO TO THE MENU At first starting of the day, the green light of the auxiliary board is off Press on the push-button . DOOR OPENING.
INSTRUCTION HANDBOOK 11. Machine operation 01201090 1101 Notice Date 4 Page 11 Close the drum door for locking. • The light becomes fix again Press on the push-button . CAGE ROTATION to bring the second compartment in loading position. • During the cage positioning, the green light stays off . • The green light flashes again when the cage is positioned Press on the key . DOOR OPENING. • The door unlocks Open the loading side door using the handle.
01201090 0199 Notice Date 5 Page 11. Machine operation 11 INSTRUCTION HANDBOOK Add detergent and other laundry products. If you are using the machine's built-in detergent dispensers, add the required detergent and other laundry products in the compartments. WARNING ! Take care when adding laundry products. Powder or liquids left in the compartments (scoops) may be corrosive. ATTENTION Do not open the cover when the water valves are flushing water through the detergent dispenser.
INSTRUCTION HANDBOOK 11. Machine operation 01201090 0199 Notice Date 6 Page 11 Dosage of the detergents Pour the detergents in the containers according to the program. P1 : powder product (prewash) P2 : powder product (wash) L1 : liquid product (ex : chlorine) L2 : liquid product (ex : neutralizer) L3 : liquid product (ex: softener) D0686 Rinsing of the soap box Rinse the inside, every days with water, the detergents container.
01201090 0199 Notice Date 7 Page 11. Machine operation 11 Display screen Card reader for memory cards Numeric keyboard RUN A WASH PROGRAM GO TO THE MENU 1 2 3 4 5 6 7 8 9 INSTRUCTION HANDBOOK 0 Function keys. The functions of these keys change, depending on which menu or part of a menu you are using. Their current functions at any time are shown on the display immediately above each key. During a wash : "Pause" key. Before and after a wash, and during programming : "Move back key".
INSTRUCTION HANDBOOK 11. Machine operation 01201090 0199 Notice Date 8 Page 11 To start the wash program RUN A PROGRAM GO TO THE MENU If the menu is not currently displayed : Press repeatedly. 3580 RUN A WASH PROGRAM GO TO THE MENU If « GO TO THE MENU » is highlighted : Press . RUN A WASH PROGRAM GO TO THE MENU When « RUN A WASH PROGRAM » is highlighted : Press SELECT.
01201090 0199 Notice Date 9 Page 11 11. Machine operation INSTRUCTION HANDBOOK Here you can select programs from the program libraries. See the section entitled "To start a wash program from the program library". RUN A WASH PROGRAM 3581 Displayed here will be the number of the most frequently used program. S993 would indicate the number of a program on a memory card. Press this key if you want to select program. Use the numeric key to enter the program number.
11. Machine operation INSTRUCTION HANDBOOK RUN A WASH PROGRAM 01201090 0199 Notice Date 10 Page 11 Delayed start time (hrs:mins) Nom du programme If you want to see the description of the program : 3582 Press TEXT . Pressing « Text » displays more information The text displayed is a description of the wash program selected. This text description is inserted when a new wash program is created. This procedure is described fully in the programming manual.
01201090 0199 Notice Date 11 Page 11 During a wash program : to make the Press machine pause during the wash program. 3627 The following information is displayed during the wash program : Current program step Time left for this program step 11. Machine operation INSTRUCTION HANDBOOK Two ways of pausing during a wash program There are two ways of pausing during a wash program : . 1 By pressing 2 As an additional function. This is described in section « Pause ».
11. Machine operation INSTRUCTION HANDBOOK 01201090 0102 Notice Date 12 Page 11 To start a wash program from the program library RUN A PROGRAM GO TO THE MENU If this menu is not currently display : Press reapetedly. 3580 RUN A WASH PROGRAM GO TO THE MENU If « GO TO THE MENU » is highlighted : Press ñ . RUN A WASH PROGRAM GO TO THE MENU When « RUN A WASH PROGRAM » is highlighted : Press SELECT.
01201090 0199 Notice Date 13 Page 11 RUN A WASH PROGRAM To select a program from the PCU program labrary : 11. Machine operation INSTRUCTION HANDBOOK Select library via menu You can also select the program library via the option "GO TO THE MENU". Then select "WASH PROGRAM LIBRARY". MENU 4031 MAKE A CHOICE : Press PCS. If there is a memory card in the PCU and you wish to select a program on that : WASH PROGRAM LIBRARY PROGRAMMING MODE SETTINGS 1 MEMORY CARD SERVICE MODE STATISTICS Press SMC.
11. Machine operation INSTRUCTION HANDBOOK 01201090 0199 Notice Date 14 Page 11 RUN A WASH PROGRAM Delayed start time (hrs:mins) Program name If you want to see the description of the program : 3582 Press TEXT . Choice 1 or 2 : 1 to start the program now : Press START. Pressing ”Text” displays more information The text displayed is a description of the wash program selected. This text description is inserted when a new wash program is created.
01201090 0102 Notice 15 Date Page 11 11. Machine operation INSTRUCTION HANDBOOK To change parameters in the current program step 991 NORMAL 95 °C STD STEP TIME : SET TEMPERATURE : ACTUAL TEMPERATURE : REMAINING TIME : DRUM SPEED : 1 720 SEC 85 °C 21 °C 70 MIN 1000 RPM RAPID ADVANCE : PAUSE During program operation the display will look like this (see section « To start the wash program »).
11. Machine operation INSTRUCTION HANDBOOK 01201090 0199 Notice Date 16 Page 11 Rapid advance 991 NORMAL 95 °C STD PROGRAM STEP : MAIN WASH STEP TIME : SET TEMPERATURE : ACTUAL TEMPERATURE : REMAINING TIME : DRUM SPEED : 1 720 SEC 85 °C 21 °C 70 MIN 48 RPM During program operation the display will look this (see section « To start the wash program »). RAPID ADVANCE : PAUSE 3583 To terminate a program before it has finished Select RAPID ADVANCE and press SELECT.
01201090 0999 Notice Date 17 Page 11 11. Machine operation INSTRUCTION HANDBOOK Show weight (for machines with weighing equipment installed only) 991 NORMAL 95 °C STD PROGRAM STEP : MAIN WASH STEP TIME : SET TEMPERATURE : ACTUAL TEMPERATURE : REMAINING TIME : DRUM SPEED : 1 720 SEC 85 °C 21 °C 70 MIN 1000 RPM During program operation, the display will look like this (see section "To start the wash program").
11. Machine operation INSTRUCTION HANDBOOK 01201090 0999 Notice Date 18 Page 11 No water reduction (for machines with weighing equipment installed only) 991 NORMAL 95 °C STD PROGRAM STEP : MAIN WASH STEP TIME : SET TEMPERATURE : ACTUAL TEMPERATURE : REMAINING TIME : DRUM SPEED : 1 720 SEC 85 °C 21 °C 70 MIN 1000 RPM During program operation, the display will look like this (see section "To start the wash program").
01201090 0999 Notice Date 19 Page 11 11. Machine operation INSTRUCTION HANDBOOK Pause 991 NORMAL 95 °C STD PROGRAM STEP : MAIN WASH STEP TIME : SET TEMPERATURE : ACTUAL TEMPERATURE : REMAINING TIME : DRUM SPEED : 1 720 SEC 85 °C 21 °C 70 MIN 1000 RPM During program operation the display will look this (see section « To start the wash program »).
11. Machine operation INSTRUCTION HANDBOOK 01201090 0999 Notice Date 20 Page 11 Manual operation during a program 991 NORMAL 95 °C STD PROGRAM STEP : MAIN WASH STEP TIME : SET TEMPERATURE : ACTUAL TEMPERATURE : REMAINING TIME : DRUM SPEED : 1 720 SEC 85 °C 21 °C 70 MIN 48 RPM During program operation the display will look this (see section « To start the wash program »).
01201090 0999 Notice Date 21 Page 11 11. Machine operation INSTRUCTION HANDBOOK Automatic return to normal display Once you have selected any of the functions below, you must make any changes required within 20 seconds. If no further keys are pressed within 20 seconds, the display will revert automatically to its normal appearance during a wash program.
INSTRUCTION HANDBOOK 11. Machine operation Water / drain MANUAL FUNCTIONS WATER / DRAIN COLD WATER MIXED WATER HOT WATER COLD HARD WATER WATER FROM TANK 1 WATER FROM TANK 2 LEVEL : 63 UNITS 3680 To access this function, see instructions in section « Manual operation ». Water level in drum. Use and to select the water/drain option you require. COLD WATER MIXED WATER HOT WATER COLD HARD WATER DRAIN EXIT Press OPEN. The function will be activated for as long as you press and hold this key.
01201090 0999 Notice 23 Date Page 11 11. Machine operation INSTRUCTION HANDBOOK Maximum extraction speed MANUAL FUNCTIONS HIGH EXTRACT CURRENT MAXIMUM EXTRACT SPEED : 1000 RPM SELECT NEW EXTRACT SPEED : To access this function, see instructions in section « Manual operation ». 1000 RPM Maximum extraction speed in current program. 3681 1 2 3 4 5 6 7 8 9 0 Enter the maximum extraction sped you require for this program.
11. Machine operation INSTRUCTION HANDBOOK 01201090 0999 Notice Date 24 Page 11 Motor on after wash MANUAL FUNCTIONS MOTOR MOTOR ON AFTER WASH EXIT 3683 N To access this function, see instructions in section « Manual operation ». A toggle function : Use Y/N to toggle the function from Y (Yes) to N (No). Motor to rotate after program has ended If you answer Yes (Y) : The motor will continue to rotate in alternative directions after the program has ended. This prevents creasing of the load.
01201090 0999 Notice Date 25 Page 11 11. Machine operation INSTRUCTION HANDBOOK Detergent signals and water flushing MANUAL FUNCTIONS DETERGENT / FLUSH WATER FLUSH FLUSH COLD POWER POWDER SIGNAL 1 POWDER SIGNAL 2 POWDER SIGNAL 3 POWDER SIGNAL 4 To access this function, see instructions in section « Manual operation ». 3684 Use and to select the function you require.
11. Machine operation INSTRUCTION HANDBOOK 01201090 0999 Notice Date 26 Page 11 Text 991 NORMAL 95 °C STD PROGRAM STEP : MAIN WASH STEP TIME : SET TEMPERATURE : ACTUAL TEMPERATURE : REMAINING TIME : DRUM SPEED : 1 720 SEC 85 °C 21 °C 70 MIN 1000 RPM During program operation the display will look this (see section « To start the wash program »). Pressing ”Text” displays more information The text displayed is a description of the wash program selected.
01201090 0999 Notice 27 Date Page 11 11. Machine operation INSTRUCTION HANDBOOK To change the wash program after program operation has commenced 991 NORMAL 95 °C STD PROGRAM STEP : MAIN WASH STEP TIME : SET TEMPERATURE : ACTUAL TEMPERATURE : REMAINING TIME : DRUM SPEED : 1 720 SEC 85 °C 21 °C 70 MIN 48 RPM During program operation the display will look this (see section « To start the wash program »).
11. Machine operation INSTRUCTION HANDBOOK 01201090 0999 Notice Date 28 Page 11 To change temperature scale °C/°F 991 NORMAL 95 °C STD PROGRAM STEP : MAIN WASH STEP TIME : SET TEMPERATURE : ACTUAL TEMPERATURE : REMAINING TIME : DRUM SPEED : 1 720 SEC 85 °C 21 °C 70 MIN 1000 RPM During program operation the display will look this (see section « To start the wash program »).
01201090 0999 Notice 29 Date Page 11 11. Machine operation INSTRUCTION HANDBOOK Auto restart 991 NORMAL 95 °C STD PROGRAM STEP :MAIN WASH STEP TIME : SET TEMPERATURE : ACTUAL TEMPERATURE : REMAINING TIME : DRUM SPEED : 1 720 SEC 85 °C 21 °C 70 MIN 1000 RPM During program operation the display will look this (see section « To start the wash program »).
11. Machine operation INSTRUCTION HANDBOOK 01201090 0999 Notice Date 30 Page 11 Manual operation To select manual operation RUN A WASH PROGRAM GO TO THE MENU If this menu is not currently displayed : Press repeatedly. Press to highlight « GO TO THE MENU ». 3589 RUN A WASH PROGRAM GO TO THE MENU Press SELECT. MENU MAKE A CHOICE : WASH PROGRAM LIBRARY PROGRAMMING MODE SETTINGS 1 MEMORY CARD SERVICE MODE STATISTICS 3685 Press six times...
01201090 0999 Notice 31 Date Page 11 MANUAL MODE MAKE A CHOICE MOTOR / DOOR WATER / DRAIN HEATING DETERGENT / FLUSH EXIT 3686 MOTOR / DOOR WATER / DRAIN HEATING DETERGENT / FLUSH EXIT Select the function required using the cursor keys 11. Machine operation INSTRUCTION HANDBOOK Manual operation when no program is running Motor/door (see section "Motor/door") Lock/unlock door. Switch motor on/off (normal drum action).
11. Machine operation INSTRUCTION HANDBOOK Water/drain MANUAL FUNCTIONS WATER / DRAIN DRAIN CLOSED COLD WATER MIXED WATER HOT WATER COLD HARD WATER WATER FROM TANK 1 N To access this function, see instructions in section « To select manual operation ». LEVEL : 0 UNITS 3688 Use or to select Drain or one of the six Water filling alternative.
01201090 0102 Notice 33 Date Page 11 11. Machine operation INSTRUCTION HANDBOOK Heating To access this function, see instructions in section « To select manual operation ». MANUAL FUNCTIONS HEATING SELECT SET TEMPERATURE 0 °C Temperature selected ACTUAL TEMPERATURE 24 °C Actual temperature 3689 1 2 3 4 5 6 7 8 9 Use the numeric key to enter the temperature the water is to be heated do. 0 Press START. Heating will now begin.
INSTRUCTION HANDBOOK 11. Machine operation 01201090 0999 Notice Date 34 Page 11 Detegent signals and water flushing MANUAL FUNCTIONS DETERGENT / FLUSH WATER FLUSH FLUSH COLD POWER POWDER SIGNAL 1 POWDER SIGNAL 2 POWDER SIGNAL 3 POWDER SIGNAL 4 To access this function, see instructions in section « To select manual operation ». 3684 Use and to select the function you require.
01201090 0999 Notice Date 35 Page 11. Machine operation 11 INSTRUCTION HANDBOOK At the end of the wash For your safety, the door can only be open after 40 seconds. Standard machines (unloading side) At the end of the washing cycle, one of the two compartments of the drum is automatically positioned to be unloading. • The green light of the auxiliary board is off Press on the key DOOR OPENING. • Automatic unlock of the cage doors and drum door. Open the unloading side door using the handle.
INSTRUCTION HANDBOOK 11. Machine operation 01201090 0999 Notice Date 36 Page 11 Close the drum door. • Automatic lock of the drum door. • The green light becomes on fix Press on the push-button . CAGE ROTATION, the drum slightly rotates to bring a compartment in loading position. • The green light stays off . Loading side • The green light new washing cycle.
01201090 0999 Notice Date 37 Page 11. Machine operation 11 Statistics To select "Statistics" RUN A WASH PROGRAM GO TO THE MENU If this menu is not currently diplayed : Press repeatedly. Press to highlight « GO TO THE MENU ». 3589 RUN A WASH PROGRAM GO TO THE MENU Press SELECT.
11. Machine operation INSTRUCTION HANDBOOK STATISTICS TOTAL RUN TIME HOURS TOTAL TRIP RUN TIME HOURS HOURS SINCE LAST SERVICE LAST 5 ERROR CODES PROGRAM 08 NO HEATING 991 08 NO HEATING 996 08 NO HEATING 993 08 NO HEATING 991 08 NO HEATING 991 0 0 0 HOURS 0 0 0 0 0 To display the next page of "statistics" : Press ò . 3690 STATISTICS PROGRAM 2 12 78 991 993 997 999 WASHES 4 0 0 35 1 0 0 PROGRAM 10 52 123 992 994 998 WASHES 0 0 0 3 0 0 To display the next page of "statistics" : Press ò .
01201090 0999 Notice Date 39 Page 11. Machine operation 11 INSTRUCTION HANDBOOK Resetting statistics registers 581 $ :$6+ 352*5$0 If the menu is not currently displayed : GO TO THE MENU Press repeatedly. Press ò to highlight « GO TO THE MENU ». 3589 RUN A WASH PROGRAM GO TO THE MENU Press SELECT. Statistics registers which can be reset to zero The following registers in the statistics function can be cleared (reset to zero) : Total trip run time hours. Hours since last service. No.
INSTRUCTION HANDBOOK 11. Machine operation 01201090 0999 Notice Date 40 Page 11 MENU MAKE A CHOICE : WASH PROGRAM LIBRARY PROGRAMMING MODE SETTINGS 1 MEMORY CARD SERVICE MODE STATISTICS 3693 Press four times... The service mode may only be used by authorised personnel, because all safety interlocks are disabled when it is in use. PROGRAM LIBRARY PROGRAMMING MODE SETTINGS 1 MEMORY CARD SERVICE MODE STATISTICS ... to highlight « SERVICE MODE ». MANUAL MODE SETTINGS 2 EXIT Press SELECT.
01201090 0999 Notice Date 41 Page 11 11. Machine operation Time counter « service time » and « last service » SERVICE MODE MAKE A CHOICE : SERVICE PROGRAM CLEAR TRIP HOUR COUNTER CLEAR SERVICE COUNTER CLEAR WASH PROGRAM COUNTERIN PCS CLEAR WASH PROGRAM COUNTERIN SMC EXIT Both counters can be reset in the same way. Press so that « CLEAR TRIP HOUR COUNTER » or « CLEAR SERVICE COUNTER ». 4041 Press SELECT. SERVICE MODE First you have a chance to change your mind.
11. Machine operation INSTRUCTION HANDBOOK 01201090 0999 Notice Number of washes for program in timer or memory card You can reset program in both timer and the memory card (if inserted) : SERVICE MODE MAKE A CHOICE : SERVICE PROGRAM CLEAR TRIP HOUR COUNTER CLEAR SERVICE COUNTER CLEAR WASH PROGRAM COUNTERIN PCS CLEAR WASH PROGRAM COUNTERIN SMC EXIT Press so that "CLEAR WASH PROGRAM COUNTER IN PCS" or "CLEAR WASH PROGRAM COUNTER IN SMC". 4044 Press SELECT.
01201090 0999 Notice 43 Date Page 11. Machine operation 11 Write up to which program number you want to clear wash programs. CLEAR COUNTER PCS FROM PROGRAM NUMBER : 1 TO PROGRAM NUMBER : 0 TO END : TO PROGRAM NUMBER = 0 4046 1 2 4 5 3 6 7 8 9 0 Press ERASE. SERVICE MODE ARE YOU SURE ? PRESS SELECT ELSE PRES ANY OTHER KEY 4043 Do you want to change your mind ? If you do not want to reset the register : Press on any button except SELECT.
INSTRUCTION HANDBOOK 11. Machine operation 01201090 0999 Notice Date 44 Page 11 Scale adjustments (for machines with weighing equipment installed only) SERVICE PROGRAM MAKE A CHOICE : SERVICE PROGRAM CLEAR COUNTER CLEAR SERVICE COUNTER CLEAR WASH COUNTER IN PCS CLEAR WASH COUNTER IN MEMORY CARD SCALE ADJUSTMENTS Press ò repeatedly until SCALE ADJUSTMENTS is highlighted. 4777 Press SELECT. SERVICE PROGRAM When you have finished : Press ò repeatedly until EXIT is highlighted.
01201090 0999 Notice Date 45 Page 11 11. Machine operation INSTRUCTION HANDBOOK Reset scale to zero (for machines with weighing equipment installed only) SERVICE PROGRAM MAKE A CHOICE : RESET SCALE TO ZERO RESET TARE TO ZERO TARE SCALE SET TARE TO A CERTAIN VALUE READ TARE VALUE CALIBRATE THE SCALE 4778 RESET SCALE TO ZERO RESET TARE TO ZERO Check that "RESET SCALE TO ZERO" is highlighted.
INSTRUCTION HANDBOOK 11. Machine operation 01201090 0999 Notice Date 46 Page 11 Reste tare to zero (for machines with weighing equipment installed only) Reset tare to zero If your attempt to clear the tare parameter fails at this point, you will see an error message equivalent to : "FAILED. PRESS SELECT" on the display. For troubleshooting, see the section "Fault-finding, weighing equipment" in the machine manual.
01201090 0999 Notice Date 47 Page 11 11. Machine operation INSTRUCTION HANDBOOK Tare scale (for machines with weighing equipment installed only) SERVICE PROGRAM MAKE A CHOICE : RESET SCALE TO ZERO RESET TARE TO ZERO TARE SCALE SET TARE TO A CERTAIN VALUE READ TARE VALUE CALIBRATE THE SCALE Press ò twice to highlight "TARE SCALE".
11. Machine operation INSTRUCTION HANDBOOK 01201090 0999 Notice Date 48 Page 11 Set tare to a certain value (for machines with weighing equipment installed only) SERVICE PROGRAM MAKE A CHOICE : RESET SCALE TO ZERO RESET TARE TO ZERO TARE SCALE SET TARE TO A CERTAIN VALUE READ TARE VALUE CALIBRATE THE SCALE Press ò three times to highlight "SET TARE TO A CERTAIN VALUE".
01201090 0999 Notice Date 49 Page 11 11. Machine operation INSTRUCTION HANDBOOK Read tare value (for machines with weighing equipment installed only) Read tare value This function lets you check the value currently stored as the tare parameter. SERVICE PROGRAM MAKE A CHOICE : RESET SCALE TO ZERO RESET TARE TO ZERO TARE SCALE SET TARE TO A CERTAIN VALUE READ TARE VALUE CALIBRATE THE SCALE 4787 RESET SCALE TO ZERO Press ò four times to highlight "READ TARE VALUE".
INSTRUCTION HANDBOOK 11. Machine operation 01201090 1199 Notice Date 50 Page 11 Calibrate the scale (for machines with weighing equipment installed only) Please note : This function is used only on installation of a new scale unit. SERVICE PROGRAM MAKE A CHOICE : RESET SCALE TO ZERO RESET TARE TO ZERO TARE SCALE SET TARE TO A CERTAIN VALUE READ TARE VALUE CALIBRATE THE SCALE Press ò three times to highlight "SET TARE TO A CERTAIN VALUE".
01201090 0999 Notice 51 Date Page 11 11. Machine operation INSTRUCTION HANDBOOK (for machines with weighing equipment installed only) SCALE ADJUSTMENTS CALIBRATE THE SCALE Put the calibration weight in the drum. FILL DRUM WITH CALIBRATION WEIGHT ENTER WEIGHT IN HG AND PRESS SELECT 4792 1 2 3 4 5 6 7 8 9 Use the numeric key to enter the calibration weight in hg, (1 hg = 100 grams). 0 Press SELECT. SCALE ADJUSTMENTS CALIBRATE THE SCALE DONE ! PRESS SELECT 4791 Appuyez sur CHOIX.
INSTRUCTION HANDBOOK 11. Machine operation 01201090 1199 Notice Date 52 Page 11 (for machines with weighing equipment installed only) SCALE ADJUSTMENTS CALIBRATE THE SCALE DONE ! PRESS SELECT 4791 Press SELECT. SCALE ADJUSTMENTS CALIBRATE THE SCALE RESET SCALE FROM CALIBRATION MODE AND PRESS SELECT Restore the calibration switch to normal mode. Calibration mode/normal mode To gain access to the calibration switch in the scale unit, the side panel has to be taken off.
01201090 0999 Notice Date 53 Page 11 11. Machine operation INSTRUCTION HANDBOOK Zero calibration (for machines with weighing equipment installed only) SERVICE PROGRAM MAKE A CHOICE : RESET SCALE TO ZERO RESET TARE TO ZERO TARE SCALE SET TARE TO A CERTAIN VALUE READ TARE VALUE CALIBRATE THE SCALE 4796 RESET SCALE TO ZERO Press ò six times to highlight "ZERO CALIBRATIONN". Zero calibration The "Zero calibration" function is used to increase the accuracy of the weighing equipment.
INSTRUCTION HANDBOOK 11. Machine operation 01201090 0999 Notice Date 54 Page 11 Read version number (for machines with weighing equipment installed only) SERVICE PROGRAM MAKE A CHOICE : RESET SCALE TO ZERO RESET TARE TO ZERO TARE SCALE SET TARE TO A CERTAIN VALUE READ TARE VALUE CALIBRATE THE SCALE 4799 RESET SCALE TO ZERO Press ò seven times to highlight "READ VERSION NUMBER".
01201090 0600 Notice Date 55 Page 11 11. Machine operation INSTRUCTION HANDBOOK Functions "ON/OFF" and "Servo-control pause" by exterior signals Description During a programme, an on/off function and a servo-control pause can be used to vary the heating or the starting of a machine in comparison to another by using an exterior signal (electric signal).
INSTRUCTION HANDBOOK 11. Machine operation 01201090 0999 Notice Date 56 Page 11 Memory card General introduction A memory card is a plastic card, the size of a credit card, with an electronic memory chip inside it. This memory card is capable of storing 10 to 15 wash programs of normal size. If the programs are mostly small ones, more of them can be stored, whereas larger programs will reduce the number which can be held by the memory card.
01201090 0999 Notice Date 57 Page 11. Machine operation 11 To select the « Memory card » function Memory chip Turn the memory card so its memory chip is at the far end, and on the left of the card... 3606 Card reader 1 2 3 4 5 6 7 8 9 ...then insert the memory card into the program control unit. 0 4221 RUN A WASH PROGRAM GO TO THE MENU If this menu is not currently displayed : Press 3589 repeatedly. Press to highlight « GO TO THE MENU ».
INSTRUCTION HANDBOOK 11. Machine operation MENU MAKE A CHOICE : WASH PROGRAM LIBRARY PROGRAMMING MODE SETTINGS 1 MEMORY CARD SERVICE MODE STATISTICS 3596 Press three times… PROGRAM LIBRARY PROGRAMMING MODE SETTINGS 1 MEMORY CARD SERVICE MODE STATISTICS MANUAL MODE … to highlight « MEMORY CARD ». SETTINGS 2 EXIT Press SELECT.
01201090 0999 Notice Date 59 Page 11 MEMORY CARD COPY PROGRAM FROM MEMORY CARD TO PCS COPY PROGRAM FROM PCS TO MEMORY CARD DELETE PROGRAM IN MEMORY CARD CLEAR MEMORY CARD EXIT 3597 Select the function required using the cursor keys. DELETE PROGRAM IN MEMORY CARD CLEAR MEMORY CARD EXIT Press SELECT. 11.
INSTRUCTION HANDBOOK 11. Machine operation 01201090 0999 Notice Date 60 Page 11 To run a wash program straight from a memory card MEMORY CARD COPY PROGRAM FROM MEMORY CARD TO PCS COPY PROGRAM FROM PCS TO MEMORY CARD DELETE PROGRAM IN MEMORY CARD CLEAR MEMORY CARD To access this menu, follow the instructions in section « To select the "Memory card" function ». 3598 DELETE PROGRAM IN MEMORY CARD CLEAR MEMORY CARD Highlight « EXECUTE WASH PROGRAM FROM MEMORY CARD » (press if necessary).
01201090 0999 Notice Date 61 Page 11 11. Machine operation INSTRUCTION HANDBOOK To copy a program from memory card to the machine's program control What is a restricted-use program ? unit MEMORY CARD COPY PROGRAM FROM MEMORY CARD TO PCS COPY PROGRAM FROM PCS TO MEMORY CARD DELETE PROGRAM IN MEMORY CARD CLEAR MEMORY CARD EXIT To access this menu, follow the instructions in section « To select the "Memory card" function ». Note that restricted-use programs on a memory card cannot be copied.
11. Machine operation INSTRUCTION HANDBOOK 01201090 0999 Notice Date 62 Page 11 Change program number when you copied a program from memory card to program control unit Choose 1 or 2 : MEMORY CARD COPY PROGRAM FROM MEMORY CARD TO PCS NOW YOU CAN CHANGE NUMBER.
01201090 1199 Notice Date 63 Page 11 11. Machine operation INSTRUCTION HANDBOOK To copy a program from the program control unit to a memory card MEMORY CARD COPY PROGRAM FROM MEMORY CARD TO PCS COPY PROGRAM FROM PCS TO MEMORY CARD DELETE PROGRAM IN MEMORY CARD CLEAR MEMORY CARD EXIT Highlight « COPY PROGRAM FROM PCS TO MEMORY CARD » (press ñ or ò if necessary).
11. Machine operation INSTRUCTION HANDBOOK 01201090 0999 Notice Date 64 Page Change program number when you copied a program from program control unit to memory card Choose 1 or 2 : MEMORY CARD COPY PROGRAM FROM PCS TO MEMORY CARD NOW YOU CAN CHANGE NUMBER 996 JUST PRESS SELECT IF NUMBER IS OK 3623 1 2 4 5 3 6 7 8 9 0 1 If you want to give the program a different program number (from the one it had on the machine) : Use the numeric keys to enter the new program number, then press SELECT.
01201090 0999 Notice Date 65 Page 11 11. Machine operation INSTRUCTION HANDBOOK To delete a program on a memory card MEMORY CARD EXECUTE WASH PRORAM FROM MEMORY CARD COPY PROGRAM FROM MEMORY CARD TO PCS COPY PROGRAM FROM PCS TO MEMORY CARD DELETE PROGRAM IN MEMORY CARD CLEAR MEMORY CARD EXIT To access this menu, follow the instructions in section « To select the "Memory card" function ». Highlight « DELETE PROGRAM FROM IN MEMORY CARD » (press or if necessary).
INSTRUCTION HANDBOOK 11. Machine operation 01201090 1199 Notice Date 66 Page 11 To delete all programs on a memory card MEMORY CARD COPY PROGRAM FROM MEMORY CARD TO PCS COPY PROGRAM FROM PCS TO MEMORY CARD DELETE PROGRAM IN MEMORY CARD CLEAR MEMORY CARD EXIT Note that restricted-use programs on a memory card cannot be copied.
01201090 1199 Notice Date 67 Page 11 11. Machine operation INSTRUCTION HANDBOOK Weighing equipment (optional equipment) Description Fig. 1 The weighing equipment comprises the following units : 1 • A scale unit located • Four load cells, one in each corner of the frame • Wiring The weight of the wash load is registered by the four load cells, which send analogue signals to the scale unit. In the scale unit the signals are processed and converted to a weight value in an analogue-digital converter.
11. Machine operation INSTRUCTION HANDBOOK After a power-cut 01201090 0102 Notice Date 68 Page 11 2 Normal mode When the supply is restored after a powercut, the weight display will show "0" if the load inside the drum is less than 6.25 kg (13.78 lb). If the load weighs more than 6.25 kg (13.78 lb), the true weight of the load will be shown.
01201090 1199 Notice Date 69 Page 11 Resetting the weighing equipment If the display does not show the weight (in an empty machine) as zero after a program, the weighing equipment can be reset to zero using the TAR key. For a description of the functions used to set and check the tare value, see the section headed "Scale adjustments" under "Machine operation". Calibration the weighing equipment The "Zero calibration" function is used to increase the accuracy of the weighing equipment.
INSTRUCTION HANDBOOK 11. Machine operation Checking accuracy of weighing equipment display Twice a year you need to check that the weighing equipment is displaying the accurate weight, with the aid of an object of known weight. If the weighing equipment does not show the real weight of this object, you will need to follow the "Zero calibration" procedure, a function in the Clarus software. Follow the instructions under "Zero calibration" in the "Machine operation" section of the manual.
Notice Date 71 Page 11 The dead load selector 4 058 0 88 The dead load selector, located in the scale unit, is used for setting the machine’s "dead load". DEAD LOAD 10001330 4 INSTRUCTION HANDBOOK 83 113 00 Fig. 11. Machine operation 280650 01201090 0401 The dead load is the load (weight) to which the load cells are subjected before any load is placed in the wash drum. The dead load selector is set before the machine leaves the factory, and its setting should not normally be changed.
INSTRUCTION HANDBOOK 11. Machine operation 01201090 0401 Notice Date 72 11 Page To replace the scale unit • Remove the machine’s side panel. Fig. 6 • Disconnect the six connectors to the scale unit. • Remove the scale unit. • Install the new scale unit, assembly in reverse order of disassembly. • Check that the dead load selector is set to 1500-1380 kg position (machine 690) or 1730-2050 kg position (machine 890) or xxxx-xxxx kg position (machine 1080).
01201090 1199 Notice Date 73 Page 11. Machine operation 11 INSTRUCTION HANDBOOK Component locations 7 230 V UM X9-CPU CEL C1 C2 C3 C4 P100-4822-4822bis Fig.
INSTRUCTION HANDBOOK 11. Machine operation 01201090 0401 Notice Date 74 Page 11 Fault-finding, weighing equipment Error message on display : 8 Weight-totalling board Weight, in kg : 999,0 or -999,9 Probable cause : 5 4 3 2 1 The weighing equipment is overloaded/ "underloaded", i.e. the load cells are sending a signal which is too high/low to the scale unit. Probable cause is one or more load cells faulty. The dead load selector may be on the wrong setting. The machine may be incorrectly installed.
01201090 1199 Notice Date 75 Page 11 11. Machine operation INSTRUCTION HANDBOOK • If more than one load cell is faulty, the faulty cells can be identified using a multimeter on the scale unit weight-totalling board to check each cell in turn, as follows : - Remove the four screws on the scale unit cover. - Check that the four load cell cables are connected to the scale unit. - Measure the voltage at the connectors on the weight-totalling board, between terminal 2 and 3 for each load cell.
INSTRUCTION HANDBOOK 11. Machine operation 01201090 0401 Notice Date 76 Page 11 Error message on display : Failed. Press SELECT. Possible causes : Dead load selector or calibration switch incorrectly set. An incorrect calibration weight has been used for calibration. Fault-finding procedure : • Check that the dead load selector is set correctly. It should be set to 1500-1380 kg position (machine 690) or 1730-2050 kg position (machine 890) or xxxx-xxxx kg position (machine 1080). Fig.
01201090 1199 Notice Date 77 Page 11 11. Machine operation INSTRUCTION HANDBOOK Information in display : Function no allowed. Probable cause : A function has been selected in the program which cannot be carried out. Fault-finding procedure : • Check that the function in question is switched on under "Settings". • Check that the cables for CPU communication, power supply and load cells are connected. • Check that these cables are all in good condition. • If any cable is faulty, replace it.
INSTRUCTION HANDBOOK 11. Machine operation 01201090 0401 Notice Date 78 11 Page HACCP option (Hazards Analysis Critical Control Points) Traceability for quality control : As a quality control option, all washerextractors can be equipped for traceability to comply with HACCP method. 1 HACCP (Hazards Analysis Critical Control Points) is a very well known quality control method used in catering industry.
01201090 0401 Notice Date 79 Page 11 A- Open the transparent cover with the key B- Delicately raise the needle (1) 11.
01201090 0600 INSTRUCTION HANDBOOK 12. Safety Notice Date 1 Page 12 Safety Ä Restarting the machine After any stoppage of the machine, either due to power failure, emergency stop, motor safety, the machine can only be restarted after having pressed key "ON". Ä Drum doors All of the different parts of the machine stop working automatically as soon as one of the drum doors is opened. The doors can only be opened if the cage is at a complete standstill and the programmer on end of cycle.
01201090 0600 Notice Ä Date 2 Page 12 12. Safety INSTRUCTION HANDBOOK Safety Gas heating The gas burners are ignited and the flamme controlled by an electronic conrol box which ensures perfect security in the case of bad draught, disruption of gas flow, power cuts, etc...
01201090 0199 INSTRUCTION HANDBOOK 13. Maintenance Notice Date 1 Page 13 Operating incidents In order to limit the risk of failure in the electronic controls of the programming unit of the machine, the machine should be earthed. Should interferences happen, the first thing to be checked is the earthing of the machine. The programming unit permanently checks the machine, regarding both safety and working aspects.
01201090 0199 Notice Date 2 Page Error/Function 13 INSTRUCTION HANDBOOK 13. Maintenance Cause Action - This suggests short-circuit in sensor or wiring. - Check the wiring temperature sensor and replace as appropriate. - Replace temperature sensor. NTC HIGH TEMP. Temperature sensor indicating a temperature above highest allowable value. - Temperature sensor faulty. - Temperature detection function on CPU PCB faulty. - Replace PCB. - Waste water collector might be blocked.
01201090 0199 INSTRUCTION HANDBOOK Error/Function 13. Maintenance Notice Date 3 Page 13 Cause Action - Programmed drain time too short. - Drain valve or compressed air inlet. - Increase drain time. - Clean or replace level tube. Clean connection of the water level control device. - Check drain valve functioning and compressed air inlet. - Level detection function on CPU PCB faulty.
01201090 0600 Notice Date 1 Page 14 INSTRUCTION HANDBOOK 14.
01201090 0102 INSTRUCTION HANDBOOK 14. Preventive maintenance Notice Date 2 Page 14 Maintenance CAUTION Complete the washing cycle, unload the machine and shut off the power supplies (water, gas, electricity, steam) before any maintenance or repair intervention is carried out. DAILY 1 Check that the "emergency stop button(s)" work correctly. 2 Check that the opening safety devices of the drum door work correctly. 3 Clean the detergent container (rinse the inside of the container with water).
01201090 0600 Notice Date 3 Page 14 14. Preventive maintenance INSTRUCTION HANDBOOK 13 Check and clean if necessary the valve's filters. 14 Scale the heating elements using the appropriate antiliming agent, and adapt the frequency of these scales operations regarding to your real need. 15 Check the good running of the unbalance switch during an extraction : the machine should stop when the switch is manually actioned.
01201090 0199 INSTRUCTION HANDBOOK 14.
V2 V1 X9.6 ST1 00.2 V4 3 EV1 4 ST2 00.3 V5 5 EV2 6 00.4 V6 7 EV3 8 V7 9 10 00.6 EV4 - EV5 ST3 00.5 15 V3 11 EV8 Page 2 EV7 1 1 X8.1 Date EV6 Notice X7.1 01201090 0199 15.
01201090 0999 INSTRUCTION HANDBOOK 15. Pneumatic diagrams Notice Date 2 Page PNEUMATIC DIAGRAM Diagram no. 31100276 with "Parker" pilot valves EV1 Drum door unlocking 4/2 monostable pilot valve, loading side EV2 Drum door unlocking 4/2 monostable pilot valve, unloading side EV3 Cage doors unlocking 4/2 monostable pilot valve, unloading side EV4-EV5 Cage locking/unlocking 4/2 bistable pilot valve EV6 3/2 monostable pilot valve for drain valve no.
2 V7 V6 EV 7 ST1 00.2 4 ST2 00.3 V2 5 EV2 6 00.4 V3 7 EV3 8 00.5 9 ST3 ST4 EV4 V4 00.6 EV5 10 X9.6 V8 11 EV8 15 V1 3 EV1 Page 1 X8.1 Date EV 6 Notice 1A X7.1 01201090 0999 15.
01201090 0999 INSTRUCTION HANDBOOK 15. Pneumatic diagrams Notice Date 2A Page PNEUMATIC DIAGRAM Diagram no. 31100276A with "Burkert" pilot valves EV1 Drum door unlocking 4/2 monostable pilot valve, loading side EV2 Drum door unlocking 4/2 monostable pilot valve, unloading side EV3 Cage doors unlocking 4/2 monostable pilot valve, unloading side EV4-EV5 Cage locking/unlocking 4/2 bistable pilot valve EV6 3/2 monostable pilot valve for drain valve no.
3 M2 2 M1 U1 KM1 3 V2 4 3 V U 1 L2 L3’ L3 6 5 W L3 W3 L2’ F1 L2 L1 L1’ L1 6 5 + A1 X-14 O0.8 R21 R20 X-19 22 X-2 PB I0.12 X-3 24 2 4 3 L51 L52 L53 KM3 1 6 5 10 D3 S1 T1 P1 0 400 2 1 2 1 T2 RT1 400/24 V 35 9 4 3 S2 400/230 V P2 4 3 F 18 VDC 30 31 10 9 16.
01201090 1201 INSTRUCTION HANDBOOK 16. Electric diagrams Notice POWER CIRCUIT Diagram no.
16 Page Brown Brun Black Noir I/O CARTE # 1 X-19 A1 8 X-14 COM 7 6 A2 EV5 4 EV4 5 3 2 COM EV3 4 1 BP2 BP1 Black Noir 10 0 COM KA8 11 N T KA9 1 + 24 VDC EV1 - OUT COM EV2 3 DP3 Brown Brun 10 9 Blue Bleu 0 24 15 Black Noir KM2 Brown Brun L1 Blue Bleu DP1 DP2 7 FC1 Black Noir Brown Brun 6 Black Noir 2 Blue Bleu Blue Bleu 5 Blanc / White Black / Noir FC2 Brown Brun KM1 8 KA7 9 KA3 10 COM 9 X16-2 X16-1 KA4 11 A 12 A1 B Blue Bleu INST
01201090 0499 INSTRUCTION HANDBOOK 16.
31100861 Y14 Y15 I/ 01 Y17 I/ 01 X2/2-1 X2/2-2 X2/2-3 X2/2-4 X2/2-5 X2 I/O2 1 2 3 4 5 Y16 X1/1-5 X1/1-4 X1/1-3 X1/1-2 X1/1-1 1 2 3 4 5 6 7 8 X9/2-1 X9/2-2 X9/2-3 X9/2-4 X9/2-5 X9/2-6 X9/2-7 X9/2-8 X9 I/O 2 X11/1-1 X11/1-2 Y18 X12 I/O 2 X13 I/O 2 Y21 X5 I/O 2 Y22 Y23 X12/2-1 X12/2-2 1 2 Y20 X13/2-1 X13/2-2 1 2 Y19 X5/2-1 X5/2-2 X5/2-3 X5/2-4 X5/2-5 X5/2-6 1 2 3 4 5 6 1 2 3 4 5 X14/2-1 X14/2-2 X14/2-3 X14/2-4 X14/2-5 X14 I/O 2 X6/2-1 X6/2-2 1 2 X6 I/O2 Y24 Y25 X8 I/O 2 1 X8/2
01201090 0499 INSTRUCTION HANDBOOK 16. Electric diagrams Notice INPUTS / OUTPUTS CARD no. 2 (optional) Diagram no. 31100861 X2 Connector to card I/O no. 1 X5 Connector shunt X6 Connector to card no. 1 supply X8 Connector to Y25 or liquid products rinsing X9 Connector to different options X12 Connector shunt X13 Connector shunt X14 Connector to liquid products Y14 Electrovalve, recycled water no. 1 Y15 Electrovalve, recycled water no. 2 Y16 Electrovalve, liquid product no.
31101369 A2 15 10 A1 24 9 S22 S22 Black Noir S32 S14 A4 S32 S14 White Blanc Blue Bleu KA5 C C Brown Brun 14 14 13 KM2 11 20 PS1 S2 KA7 EV6 KM3 A3 Y30 X7-1 X7-2 X7-3 1 2 3 X4 10 X8 X8-1 X8-2 1 2 X4-1 X4-2 X4-3 X4-4 1 2 3 4 X6 11 X10 X14 X14-1 X14-2 X14-3 X14-4 X14-5 1 2 3 4 5 X6-1 X6-2 1 2 X7 X10-1 X10-2 Y11 Y10 Y12 KA3 KM1 26 Page 7 KA5 Date 1 2 Notice 01201090 0201 INSTRUCTION HANDBOOK 16.
01201090 0201 INSTRUCTION HANDBOOK 16. Electric diagrams Notice Date CONTROL CIRCUIT Washer-extractor standard types Diagram no.
31100257-1 A2 15 10 A1 24 S22 S32 S14 A4 S22 S32 S14 Blue 9 Black Noir White Blanc Bleu KA5 C C Brown Brun Black Noir White Blanc Blue Bleu Brown Brun 14 14 13 KM2 11 PS1 20 S1 34 S2 11 10 X14-1 X14-2 X14-3 X14-4 X14-5 1 2 3 4 5 X8-1 X8-2 1 2 X7-1 X7-2 X7-3 1 2 3 X4-1 X4-2 X4-3 X4-4 1 2 3 4 X6-1 X6-2 1 2 KA7 X10 X14 X6 X10-1 X10-2 EV6 X4 X7 KM3 A3 Y30 X8 Y11 Y10 Y12 KA3 KM1 Page INSTRUCTION HANDBOOK 16.
01201090 0201 INSTRUCTION HANDBOOK 16. Electric diagrams Notice Date CONTROL CIRCUIT Washer-extractor barrier types Diagram no.
01201090 0999 Notice Date 11 Page 16 INSTRUCTION HANDBOOK 16.
01201090 0499 INSTRUCTION HANDBOOK 16. Electric diagrams Notice Date CONTROL CIRCUIT Washer-extractor all types Diagrams no.
S14 S15 X8 CPU-1 X8 CPU-2 X8 CPU-3 X8 CPU-4 X8 CPU-5 X8 CPU-6 X2 CPU 1 2 3 4 5 6 PHASE N 230 V PHASE N 230 V X6 CPU-1 X6 CPU-2 X6 CPU-3 X6 CPU-4 X6 CPU-5 X6 CPU-6 X6 CPU-7 BP3 Q0.
01201090 0600 INSTRUCTION HANDBOOK 16. Electric diagrams Notice Date 14 Page CONTROL CIRCUIT INPUTS CARD no. 1 + CPU Washer-extractor all types Diagram no. 31100257-4 BP3 Loading door opening push-button BP4 Unloading door opening push-button (with barrier machine only) KM2 Safety relay Q0.
01201090 0301 Notice Date 15 Page 16 16.
01201090 0401 INSTRUCTION HANDBOOK 16. Electric diagrams Notice GAS HEATING - CONNECTING DIAGRAM Washer-extrators 690 all types Diagram no.
01201090 0199 Notice Date 1 Page 17 17. Appendices INSTRUCTION HANDBOOK Configuration of variator Inverter type KEB type F4 Customer parameter confuguration CP00 [0] Bus password imp. .................................... = application password CP01 [0] Actual frequency display ............................ = x Hz CP02 [0] Inverter state display.................................. = F Const. A-Rev CP03 [0] Set freq. display ......................................... = x Hz CP04 [0] Actual inv. util. .....
01201090 0199 INSTRUCTION HANDBOOK 17. Appendices Notice Date 2 Page 17 - CP.15 allows to select the parameters CP.16 to CP.24 in the various sets (control terminal diconnected). 0 : Selection of the set 0 for programming (diconnected terminal). 16 : Selection of the set 1 for programming (diconnected terminal). 32 : Selection of the set 2 for programming (diconnected terminal). 48 : Selection of the set 3 for programming (diconnected terminal).
01201090 1199 Notice Date 3 Page 17 17. Appendices Conversion of measurement units bar : 1 bar = 100 000 Pa 1 bar = 1.019 7 kg/cm² 1 bar = 750.06 mm Hg 1 bar = 10 197 mm H2O 1 bar = 14.504 psi To following is a list of correspondences of the main frequently used units, to avoid the need to use measurement unit conversion tables. 1 kg/cm² = 10 000 mm H2O 1 kg/cm² = 735.557 6 mm Hg livre : 1 lb = 453.592 37 g meter : 1 m = 1.093 61 yd 1 m = 3.280 83 ft 1 m = 39.
01201090 0102 INSTRUCTION HANDBOOK 17. Appendices Washing symbols Washing Symbol Notice Page Max. washing temperature in °C/°F Cycle normal normal normal normal normal normal mild Wash by hand. Load 1/1 1/2 1/1 1/2 1/1 1/2 1/2 Spin normal short normal short normal short short Do not spin The number of dots indicates the maximum recommended temperature. Max. 200 °C (392°F). Max. 150 °C (302F). Max. 110 °C (230°F). Do not iron. Dry cleaning The circle symbolizes dry cleaning.
