CSW cover 12/9/04 3:12 PM Page 2 ® ™ I n s t r u c t i o n M a n u a l CSW200UL™ SERIES HIGH TRAFFIC COMMERCIAL GATE OPERATOR UL325 UL991 compliant compliant LISTED installation instructions and manual book for architects, general contractors and dealers © 2005 the chamberlain group, inc.
CSW200A Manual.qxd 12/9/04 3:11 PM Page 1 C S W 2 0 0 U L™ O v e r v i e w EMERGENCY RELEASE Pg.29 Output Shaft Pg.17 Cludge Pg. 17 Output Arm Pg.16 Limit Switch Chain Sprocket Limit Switch Chain Gear Box Limit Switch Assembly Pg.20 Clutch Pg. 21 Optional Factory Installed DC2000 Battery Back-Up Controller Models DC and DCH Only Pg.30 OFF Optional Factory Installed DC2000 Battery Back-Up Motor Models DC and DCH Only ON Chain Drive Radio Receiver Pg.25 DC2000 Harness Pg.
CSW200A Manual.
CSW200A Manual.qxd 12/9/04 3:11 PM Page 3 T A B L E O F C O N T E N T S Optional Factory Installed Equipment Optional Factory Installed DC2000 Back-Up Connection. Models DC and DCH Only Wiring Optional Devices to DC2000 Wiring Optional Safety Devices to DC2000 Optional Factory Installed Heater.
CSW200A Manual.qxd 12/9/04 R O L E 3:11 PM O F Page 4 S P E C I F I E R S A N D D E S I G N E R S Specifiers and designers should design an automatic vehicular gate system to: • Incorporate UL 325 compliant equipment. • Utilize an operator suited for gate system type, size, frequency of use, location and user population. (Refer to UL 325 for usage class definitions) • Separate pedestrian access from vehicle access. • Reduce or eliminate pinch points.
CSW200A Manual.qxd 12/9/04 R O L E 3:11 PM O F Page 5 E N D U S E R S / H O M E O W N E R End users should be made aware that they must: • Contact a trained gate systems technician to maintain and repair the gate system. (End users should never attempt to repair the gate) • Retain and utilize the installation and maintenance manual and safety instructions. • Routinely check all gate operator functions and gate movement.
CSW200A Manual.qxd 12/9/04 U L 3:11 PM Page 6 L I S T I N G S A N D I N S T R U C T I O N S Installation Instructions regarding the CSW200UL™ A) Install the gate operator only when: 1) The operator is appropriate for the construction and the usage class of the gate. 2) All exposed pinch points are eliminated or guarded. B) The operator is intended for installation only on gates used for vehicles. Pedestrians must be supplied with a separate access opening.
CSW200A Manual.qxd 12/9/04 U L 3:11 PM Page 7 L I S T I N G S A N D I N S T R U C T I O N S G) For a gate operator utilizing a non-contact sensor such as a photo beam: 1) See instructions on the placement of non-contact sensor for each type of application. 2) Care shall be exercised to reduce the risk of nuisance tripping, such as when a vehicle trips the sensor while the gate is still moving.
CSW200A Manual.qxd 12/9/04 U L 3:11 PM Page 8 L I S T I N G S A N D I N S T R U C T I O N S Important Safety Instructions WARNING - To reduce the risk of injury or death: 1) READ AND FOLLOW ALL INSTRUCTIONS. 2) Never let children operate or play with gate controls. Keep the remote control away from children. 3) Always keep people and objects away from the gate. NO ONE SHOULD CROSS THE PATH OF THE MOVING GATE. 4) Test the gate operator monthly.
CSW200A Manual.qxd 12/9/04 U L 3:11 PM Page 9 L I S T I N G S A N D I N S T R U C T I O N S UL Definition of Terms Gate – A moving barrier such as a swinging, sliding, raising lowering, rolling, or like, barrier, that is a stand-alone passage barrier or is that portion of a wall or fence system that controls entrance and/or egress by persons or vehicles and completes the perimeter of a defined area.
CSW200A Manual.qxd 12/9/04 3:11 PM Page 10 W A R N I N G S A N D P R E C A U T I O N S The CSW200UL™ is for Vehicular Gate Use Only! Warnings and Precautions NOT for use on any Pedestrian: Gateways, Doorways or Passageways.
CSW200A Manual.qxd 12/9/04 3:11 PM Page 11 R E C O M M E N D E D S E T U P All “Pinch Points” MUST have protective safety devices. Warning Signs Attached on Both Sides of Gate 4" Max.
CSW200A Manual.
CSW200A Manual.qxd 12/9/04 3:11 PM Page 13 S T A N D A R D I N S T A L L A T I O N L A Y O U T Sample Installation is Shown on Previous Page. 1 Top View of Closed Gate 1/4 1/4 Bracket Length 1/4 Bracket Position Gate Hinge Mount bracket at least a quarter of the gate length from the gate hinge. Drawing not to scale Gate Hinge Center Bracket Length Minus 8" (Minimum) Gate Open 90° Helpful Layout Note: Bracket Length A) Tack weld bracket in position.
CSW200A Manual.qxd 12/10/04 7:46 AM C O M P A C T Page 14 I N S T A L L A T I O N L A Y O U T Compact Installation Only! DO NOT Use These Measurements for a Standard Installation. (For Standard Installation, See Page 12-13) (See Secondary Entrapment Protection Pages 45 and 46) 20" Minimum Width Gate Open Gate Closed Out Out In In Hinge Center 33" 2" 26.5" 9" 23" 25.
CSW200A Manual.qxd 12/9/04 3:11 PM Page 15 OPTIONAL UPHILL DRIVEWAY INSTALLATION Gate hits driveway l ona Opti uct Prod Possible Special arm and hinges are required Swivel Arm Part # Q103 Optional Uphill Driveway Installation Impossible OFF l ona i t p O uct Prod 3“ heavy steel posts are U-bolted to mounting plate and cemented in ground. Contact your local dealer for more information. Power and control wiring can be run in separate conduits.
CSW200A Manual.qxd 12/9/04 3:11 PM Page 16 A R M I N S T A L L A T I O N Arm Installation Incorrect Installation Correct Installation Once the gate arm measurements are calculated: weld the bracket on the gate. Weld the longer arm.......... ........then weld the shorter arm.
CSW200A Manual.qxd 12/9/04 3:11 PM Page 17 A D J U S T M E N T O F O U T P U T S H A F T 90 Red handle must be in this position Output Shaft 2 Tighten the Nut Pull 3 Tighten Handle 4 Pull the short arm away from the gate. NO slippage should occur. If it does, go back and tighten the nut.
Off ON Conference Room 1 On Off OFF Off Conference Rm 2, 3 Air (1) Conditioner Main Room CSW-200 (1) Conference Room 2 Suggestion: CSW-200 (2) Comp. Serve 2 Eug. Dept. Manu. 1 Rm Air (2) Conditioner ON Comp. Serve 1 OFF Seal all open holes of electronic box with sealant when finished wiring. W4 Refer.
12/9/04 3:11 PM Page 19 SE CSW200A Manual.qxd W4 G B A SYSTEM ON MS LINK TIMER SENSORS 60 3 POWER OVERLOAD 1 OFF 3 ON OPEN LEFT OPEN RIGHT COMMAND PROCESSED CENTER SAFETY ® FIRE DEPT.
CSW200A Manual.qxd 12/9/04 3:11 PM Choosing Gate Movement Direction C H O O S I N G Page 20 G A T E M O V E M E N T Open to the Left D I R E C T I O N Open to the Right MER MER 60 60 1 OFF OPEN LEFT 3 1 ON OFF OPEN RIGHT OPEN LEFT CENTER SAFETY 3 ON OPEN RIGHT EXIT RADIO DC-BACKUP SENSOR ALARM RADIO W4 TIMER 3 1 OFF OPEN LEFT G A T E COMMAND PROCESSED CENTER SAFETY Adjusting Gate Traveling Distance A D J U S T I N G POWER OVERLOAD 3 ON OPEN RIGHT FIRE DEPT.
CSW200A Manual.qxd 12/9/04 3:11 PM Page 21 C L U T C H A D J U S T M E N T Gate in Closed Position W ON OFF Adjust the Clutch with a Wrench Gate Smoothly Reverses Direction with the Clutch Slipping 1/4 to 3/4 Turn Gate in Opened Position (Starting Position) (Finishing Position) 4 Typical Clutch Slippage (1/4 Turn) Clutch Adjustment Gate is Given an “Open” Command Before Completing a Normal Close-Cycle The adjustment is for a gate that is over 300 pounds and 12 feet long or longer.
CSW200A Manual.qxd 12/9/04 3:11 PM 2 - W AY Page 22 A D J U S TA B L E R E V E R S I N G S E N S O R Adjusted by Qualified Service Personnel EXIT 3 1 Maximum Sensitivity REVERSE SENSOR DC-BACKUP SENSOR ALARM SAFETY 3 W4 TIMER 60 3 1 3 REVERSE SENSOR 1 3 1 OPEN RIGHT FIRE DEPT.
CSW200A Manual.qxd 12/9/04 3:11 PM M A S T E R Page 23 / S E C O N D Master Omni Board Primary Control for System W I T H T I M E R O N Master and Second Boards are Interchangeable Caution: Never run high voltage and low voltage wires in same conduit Use low voltage wires in separate conduit to connect gate operators together SAFETY EXIT Master Omni Board W4 TIMER 60 3 1 OPEN RIGHT OPEN LEFT OPEN RIGHT FIRE DEPT.
CSW200A Manual.
CSW200A Manual.qxd 12/9/04 3:11 PM R A D I O Page 25 R E C E I V E R P R O G R A M M I N G 4 Up to 31 Security Plus, Passport remotes or unlimited dip switch remotes can be used. Programming Radio Receiver: Press and Release the “Learn Button”. LED will light for 30 seconds. Within that time, press a desired button on your hand held remote for 3 seconds to program the radio receiver. Repeat this process for every hand held remote to be used with the gate operator.
CSW200A Manual.qxd 12/9/04 3:11 PM Page 26 R E S E T B U T T O N Built-In Reset Button B U I L T - I N When the gate operator’s audio alarm (See next page) has been tripped, the Reset Button must be pushed for the operator to function again. The Reset Button will shut off an activated audio alarm and reset the operator to function again. If the audio alarm goes off, always check the gate area for: • Obstructions in the gate path. • Damage to the gate and/or gate operator.
12/9/04 3:11 PM Page 27 B O A R D OFF C O N T R O L ON OFF R E M O V E ON CSW200A Manual.qxd W4 Disconnect wire harnesses from OmniControl board. Unscrew 3 nuts and remove board. A U D I O Remove Control Board W4 A L A R M When one of the following events happens Twice Consecutively, the Alarm will Sound for 5 minutes! Press the Built-In Reset Button to Shut Off Alarm and Reset Operator! (See previous page) 1 The gate is too heavy or the arm is installed wrong (Refer to page 13 and 16).
CSW200A Manual.qxd 12/9/04 3:11 PM Page 28 S O L E N O I D / M A G L O C K 2 1 4 3 6 5 8 7 10 9 EXIT DC-BACKUP C O N N E C T I O N J3 Normally Closed Common Normally Open SENSOR ALARM SAFETY W4 TIMER 1 3 3 1 OPEN LEFT COMMAND PROCESSED Connection of a Solenoid or Magnetic Lock can be made using the J3 plug and three wires supplied with the unit. POWER OVERLOAD 3 ON OPEN RIGHT FIRE DEPT.
CSW200A Manual.qxd 12/9/04 3:11 PM Page 29 E M E R G E N C Y R E L E A S E 1 Unscrew Star Knob 2 Lift Off Cover 3 Loosen Red Handle Gate can now be manually moved Tighten the Red Handle, Replace the Cover and Bolt when Finished When the power is turned on again, the gate will readjust itself automatically.
CSW200A Manual.qxd 12/9/04 3:11 PM Optional Factory Installed DC2000 O P T I O N A L Page 30 F A C T O R Y I N S T A L L E D D C 2 0 0 0 1 Plug in the 12 pin plug into the DC2000 control unit. Make sure the “System ON” and “Charge OK” LEDs are lit. If the “Battery Low” led comes on, the battery needs to charge before it can be used. 2 Make sure “Gate Direction” setting on DC2000 is set the same as the gate operator's setting.
CSW200A Manual.qxd 12/9/04 3:11 PM W I R I N G Page 31 O P T I O N A L D C 2 0 0 0 D E V I C E S Important: All devices wired to the DC2000 MUST be dedicated to it alone. Normal operation will be controlled by separate devices wired to the OmniControl™ board. If the DC2000 is automatically opening the gate due to a power failure, any manual command such as “One-Button”, “Three Push Button”, “Key Switch”, “Photo Beam” or “Edge Sensor” will cancel the automatic mode of the DC2000.
CSW200A Manual.qxd 12/9/04 3:11 PM W I R I N G Page 32 O P T I O N A L D C 2 0 0 0 S A F E T Y D E V I C E S Edge Sensor UL Listed 3 Sided Sensor CLASS I, II, EXIT DC-BACKUP SENSOR ALARM SAFETY W4 TIMER 60 1 3 3 1 OFF OPEN LEFT COMMAND PROCESSED POWER OVERLOAD 3 ON OPEN RIGHT FIRE DEPT.
CSW200A Manual.qxd 12/9/04 3:11 PM O P T I O N A L Page 33 F A C T O R Y I N S T A L L E D H E A T E R Connect the black, white and ground wire from the heater to the 110 Vac power supply as shown. When the heater switch is left in the “ON” position, the heater will turn on and off automatically when needed. TOUCH Heater may be HOT when the switch is “ON”! W4 Green Wires (Ground) Black Wires (110 Vac) CSW 33 CAUT ION Contact your local dealer for more information.
CSW200A Manual.qxd 12/9/04 3:11 PM Page 34 OPTIONAL OMNI OPTION BOARD DESCRIPTION CENTER SAFETY EXIT Omni Option Board Part # OOMNIEXB OPEN STOP 1 2 3 4 5 6 N.O. Gnd N.C. Gnd N.O.
CSW200A Manual.
CSW200A Manual.qxd 12/9/04 3:11 PM O P T I O N A L Page 36 T H R E E P U S H S TAT I O N Omni Option Board Needed to Preform This Function Omni Option Board Part # OOMNIEXB OPEN STOP CLOSE CENTER SAFETY EXIT 3 Push Button Part # 02-103 Com N.C. Com 2 3 4 5 6 l ona Opti ucts d o Pr DC-BACKUP SENSOR ALARM 1 N.O.
CSW200A Manual.qxd 12/9/04 3:11 PM Page 37 OPTIONAL SOLENOID CONNECTION WITH OMNI OPTION BOARD 8 – Normally Closed SE CENTER SAFETY MAGLOCK AL 9 – Normally Open EXIT Solenoid Lock DC-BACKUP 8 9 SENSOR ALARM 7 QCC W4 Ground B ARMED M/S LINK SYSTEM ON TIMER SENSORS 3 1 3 3 1 OPEN LEFT COMMAND PROCESSED CENTER SAFETY l ona Opti uct Prod OPEN RIGHT FIRE DEPT.
CSW200A Manual.qxd 12/9/04 3:11 PM O P T I O N A L Page 38 R E L AY A D A P T E R C O N N E C T I O N l ona i t p O uct Prod EXIT DC-BACKUP SENSOR ALARM SAFETY W4 TIMER 1 3 3 1 OFF OPEN LEFT COMMAND PROCESSED POWER OVERLOAD Connection of a Solenoid or Magnetic Lock can be made using the “Optional” Relay Adapter Module. 3 ON OPEN RIGHT FIRE DEPT.
CSW200A Manual.qxd 12/9/04 3:11 PM O P T I O N A L Page 39 P L U G - I N L O O P D E T E C T O R S l ona Opti uct Prod CENTER SAFETY Caution: EXIT DC-BACKUP W4 TIMER 1 3 OPEN LEFT COMMAND PROCESSED CENTER SAFETY POWER OVERLOAD 3 OPEN RIGHT FIRE DEPT.
CSW200A Manual.qxd 12/9/04 3:11 PM O P T I O N A L Page 40 E X T E R N A L L O O P ® G B A l ona Opti uct Prod P/N Q410 Patent Pending Surge Suppressor 7 8 9 10 11 12 13 1 2 3 4 5 6 – G B A Center Loop M/S Link Optional External Loop Detectors D E T E C T O R S External 115 Vac “Center” Loop Detector Allows gate to stay open when vehicles are obstructing path. Caution: This option is for all vehicles including ones less than 14' long. Center loop system requires two safety loops.
CSW200A Manual.qxd 12/9/04 3:11 PM Page 41 SINGLE OPERATOR LOOP SIZE AND PLACEMENT It is VERY important to have enough separation between loops and gates to prevent false detection. Caution: Distance “E” must be a minimum of 4 feet away from open gate! Distance from E open gate H Inside Safety Loop I Center Loop F G D C Out In Exit Loop Outside Safety Loop A B End of open gate Outside Safety Loop: If A = Then C = 6 Feet 9 Feet 12 Feet 15 Feet 18 Feet 21 Feet 4 Feet 4.
CSW200A Manual.qxd 12/9/04 3:11 PM Page 42 MASTER/SECOND LOOP SIZE AND PLACEMENT Caution: Distance “E” must be a minimum of 4 feet away from open gate! Drawing not to scale from E Distance open gate Exit Loop Inside Safety Loop H I Center Loop F D C Outside Safety A Loop Out In Master / Second Operator Loop Size and Placement It is VERY important to have enough separation between loops and gates to prevent false detection.
CSW200A Manual.qxd 12/9/04 3:11 PM Page 43 LOOP INSTALLATION AND NUMBER OF WIRE TURNS Loop Installation “Saw Cut” Type Number of Wire Turns Needed for Loop Important Loop Perimeter 10 feet to 13 feet 14 feet to 26 feet 27 feet to 80 feet 81 feet and up Number of Wire Turns 4 3 2 1 3 The wire is continuously wound in the loop saw cut for the required number of turns. One turn shown.
CSW200A Manual.qxd 12/9/04 3:11 PM Page 44 OPTIONAL PHOTO SENSORS “SAFETY” CONNECTION Optional Photo Sensors “Safety” Connection ® OmniControl Surge Suppressor G B A ® ® 1 2 3 4 5 6 P/N Q410 Patent Pending 7 8 9 10 11 12 13 + – + – G B A Center Loop M/S Link Safety Loop Exit Loop Fire Dept Key Switch Strike Open Push Button Radio Receiver Class 2 Supply 24 Volts DC Part # CPSN4 Refer to Photo Electric Sensors installation instructions for recommended mounting locations.
CSW200A Manual.qxd 12/9/04 3:11 PM Page 45 O P T I O N A L S A F E T Y P R E C A U T I O N S Secondary Entrapment Protection (Non-Contact Sensor) Wall Wall Entrapment Danger Gate Open Gate Closed Important: DO NOT remove any existing SENSOR ALARM attached wires from the Sensor/Alarm connector.
CSW200A Manual.qxd 12/9/04 3:11 PM Page 46 O P T I O N A L S A F E T Y P R E C A U T I O N S When touched, these electrically activated edge sensors immediately signal the gate operator to stop and reverse. Property owners are obligated to test edges regularly. Danger CENTER SAFETY EXIT DC-BACKUP SENSOR ALARM P SENSOR ALARM Edge Sensor Wiring W4 TIMER 3 1 OFF OPEN LEFT COMMAND PROCESSED POWER OVERLOAD 3 ON OPEN RIGHT FIRE DEPT.
CSW200A Manual.
CSW200A Manual.qxd 12/9/04 3:11 PM Page 48 T R O U B L E S H O O T I N G Troubleshooting Table Condition Possible Causes T A B L E Solution Overload LED ON and Power LED OFF 1. Short circuit at terminals 11 and 13 2. Short circuit at any of the loop detectors in the board 3. Short circuit in the control board 1. Remove the short circuit condition at the terminals 2. Remove the defective loop detector 3. Send the board to repair Overload LED On and Power LED On 1.
CSW200A Manual.qxd CENTER 12/9/04 SAFETY 3:11 PM Page 49 EXIT T R O U B L E S H O O T I N G L E D I N F O R M A T I O N SENSOR ALARM For Technical Support: 1-800-528-2806 Resetting Motor DC-BACKUP W4 TIMER 3 OPEN LEFT OPEN RIGHT COMMAND PROCESSED “Reset Motor” LED Light flashes once STRIKE OPEN RADIO RECEIVER GATE LOCKED EXIT LOOP SAFETY LOOP CENTER LOOP RESET MOTOR MADE IN USA then “System On” LED flashes slowly Press firmly to reset thermal breaker on the motor.
CSW200A Manual.
CSW200A Manual.
CSW200A Manual.qxd 12/9/04 3:11 PM Page 52 Property Owners Checklist of Installation PROPERTY OWNERS CHECKLIST OF INSTALLATION 1. Property owner and Installer must read all warnings and safety precautions and be aware of their roles and responsibilities. (Pages 4-11) 2. Make sure mounting pad is big enough and deep enough for operator. (Page 12-15) 3. Operator must be securely fastened to concrete pad or mounting plate. (Page 12-15) 4. Operator arm must be level and welded properly to gate.
CSW cover 12/9/04 3:12 PM Page 1 F E AT U R E S A N D S P E C I F I C AT I O N S We suggest the following items manufactured by Chamberlain Professional Products for better and safer operations. POWER HINGES Heavy duty industrial swing gate hinges for high traffic use. MG-1300 MAGNETIC LOCKS Offering up to 1300 pounds of holding force and an attached junction box. WARNING SIGNS Use a warning sign on gate to prevent injury to children.
