User's Manual Part 1
Table Of Contents
- TABLE OF CONTENTS
- CHAPTER 1 GENERAL DESCRIPTION
- CHAPTER 2 INSTALLATION AND OPERATION
- 2.1 INSTALLATION 2-2
- 2.2 OPERATION 2-6
- 2.2.1 Controls and Indicators 2-6
- 2.2.2 LCD Messages Related to Printer Module 2-7
- 2.2.3 LCD Messages Related to Laminator Module 2-7
- 2.2.4 LCD Messages Related to Encoder Module 2-8
- 2.2.5 LCD Messages Related to Adjustments, Testing, and Microcode Downloads 2-8
- 2.2.6 LCD Messages Related to Cleaning 2-8
- 2.2.7 Print Head Latch and Release Levers 2-9
- 2.2.8 Ribbon Installation 2-10
- 2.2.9 Card Media 2-11
- 2.2.10 Clear Card Material Loads 2-11
- 2.2.11 White Card Feeder Loading 2-12
- 2.2.12 Two- verses Three-Layer Selection 2-13
- CHAPTER 3 THEORY OF OPERATION
- CHAPTER 4 TROUBLESHOOTING
- CHAPTER 5 REPLACEMENT PROCEDURES
- TABLE OF FIGURES
- Figure 2-8. Clear Card Material Loads. 2-11
- Figure 2-9. White Card Hopper Loading. 2-12
- Figure 2-10. Card Layer Selection Lever. 2-13
- Figure 3-1. 3M MAXSecure Card Path. 3-7
- Figure 3-2. Block Diagram. 3-9
- Figure 4-1. Problems Duplicated by a Test Print. 4-2
- Figure 4-2. Interface Diagnostic Flow. 4-5
Part Replacement Spares
Recommended Quantity
(Per 100 Printers)
Item Part No.
A/R
Lock Set for Enclosure
105901-067
5
Kit, Print Engine
105901-203
5
Kit, White Card Feeder
105901-205
5
Kit, Clear Material Cutter
105901-207
5
Kit, Clear White Material Entry Assembly
105901-208
5
Kit, Printer Exit
105901-063
5
Kit, Electronics, Printer
105901-233
10
Kit, Roller, Card Feeder
105901-226
1
Kit, Power Supply Fuse (Set of 10)
105901-013
3
Kit, Main Circuit Board, Printer
105901-218
1
Kit, Head Up/Down Sensor Switch
105901-018
1
Kit, Cleaning Roller Clip
105901-019
9
Kit Pressure Roller (Set of 5)
105901-029
A/R
Kit, M4 x 8, Flat Head Phillips Screws (Set of 100)
105901-032
A/R
Kit, M4 x 8, Pan Head Phillips Screws (Set of 100)
105901-033
A/R
Kit, Printer Enclosure (Light Gray)
105901-211
A/R
Kit, Printer Enclosure (Dark Gray)
105901-212
A/R
Kit, Rubber Foot, Base
105901-037
2
Kit, Printer Input/Output Extension Board
105901-042
2
Kit, Printer AC Power and Filter
105901-050
1
Kit, AC Power Switch (Set of 5)
105901-051
A/R
Kit, Forcep, Curved
105901-052
2
Kit, Solenoid
105901-055
2
Kit, Ribbon Sensor
105901-057
2
Kit, Ribbon Spindles
105901-058
1
Kit, Clear Material Shear
105901-231
2
Kit, Clutch Assembly
105901-241
15
Kit, Exit Pressure Roller Assembly
105909-005
10
Kit, Upper Cleaning Roller
105909-010
2
Kit, Power Supply Assembly 120/240 Auto Ranging
105909-020
5
Kit, DC Motor
105909-021
1
Kit, Stepper Driver IC (L6219 at U12)
105909-024
2
Kit, Flag Sensor
105909-026
1
Kit, DC Motor Driver IC
105909-028
2
Kit, Cleaning Roller Bearing
105909-033
10
Kit, Ribbon Take Up O-Ring Belt
105909-038
2
Kit, Rear Main Drive 0.08P, 40Deg, 63T
105909-040
2
Kit, Belt, 0.080P, 40Deg, 88T x 3(1/8)
105909-043
2
Kit, Belt, 0.080P, 40Deg, 63T x 3(1/8) (Set of 5)
105909-044
2
Kit, Front Right Encoder Roller Drive, Belt 50T x 3 (1/8)
105909-045
2
Kit, Front Left Encoder Roller Drive, Belt 95T x 3 (1/8)
105909-046
5
Kit, Cam, Printhead Lift
105909-058
2
Kit, PCBA, LCD Display
105909-089
2
Kit, Timing Belt, 105T x 1/8 (Feeder)
105909-098
2
Kit, Fan, Print Head
105909-099
5
Kit, Stepper Motor
105901-230
10
Kit, Replacement Print Head—Style 2
105909-112
2
Kit, Knob, Max
105901-087
980286-001 Rev. A 1-7
CHAPTER 1
GENERAL DESCRIPTION