Operating Instructions GAS POWERED PISTON COMPRESSORS EMAX designs and manufactures products for safe operation. However, operators and maintenance persons are responsibile for maintaining safety. All safety precautions are included to provide a guideline for minimizing the possibility of accidents and property damage while equipment is in operation. Keep these instructions for reference.
EMAX Gas Powered, Piston Compressors Contents Page No. Page No. Model Specification Chart . . . . . . . . . . . . . . . 2 Operation . . . . . . . . . . . . . . . . . . . . . . . . . . 6 Description . . . . . . . . . . . . . . . . . . . . . . . . . 3 Safety Rules . . . . . . . . . . . . . . . . . . . . . . 6 Safety Information . . . . . . . . . . . . . . . . . . . 3 Start Up . . . . . . . . . . . . . . . . . . . . . . . . . 7 Tag Definitions . . . . . . . . . . . . . . . . . . . .
Operating Instructions Description Gas tank Unit configuration and appearance varies by model. Callouts are for general identification. Electric start Intercooler Air filter Head unloader valve Engine start pull cord Raised motor mounting plate Check valve Air receiver / Tank Ball valve (Air outlet) Oil site glass Tank drain valve Pressure gauge Tank anchor bolt location (4, typ.) Safety Basic Guidelines 1.
EMAX Gas Powered, Piston Compressors Forklift Safety Breathable Air 1. Make sure lift operator stays aware while moving compressor. 1. NEVER use air from this compressor for breathable air except in full compliance with OSHA Standards 29 CFR 1910 and any other Federal, State or Local codes or regulations. 2. Be sure load is secure and well balanced before moving the compressor. Death or serious injury can result from inhaling compressed air without using proper safety equipment.
Operating Instructions Damage may result in bursting and cause injury or property damage. Minimum Pipe Size For Compressed Air Lines (Pipe size shown in inches) Installation Length Of Piping System Area 1. Install compressor in a clean, dry and well-lit area. Be sure installation area can maintain a temperature range between 35˚ - 110˚ F. If ambient temperature drops below 32˚F, be sure to protect safety/relief valves and drain valves from freezing.
EMAX Gas Powered, Piston Compressors smoke or install battery near sparks or other ignition sources. Never use plastic (PVC) pipe for compressed air. Serious injury or death could result. NEVER touch both battery terminals at the same time with hands or any non-insulated tools. Always follow proper sequence for connecting and disconnecting battery. 6. Never use reducers in discharge piping. Keep all piping and fittings the same size in the piping system. 7.
Operating Instructions 7. Make sure to provide adequate ventilation and use proper lubricant while operating the compressor. If lubricant or other combustible substances are spilled, clean up immediately. 1/2” deflection 8. When checking or adding lubricant or when refilling air line anti-icer systems with antifreeze compound, shut off compressor and allow it to cool. Keep sparks, flames and other ignition sources away and DO NOT permit smoking in the vicinity. Figure 4: Proper belt tension 9.
EMAX Gas Powered, Piston Compressors 7. Start engine by turning key or with pull start cord. Inspect belt tension after first 30 hours of operation then every 30 days. 1. Proper belt tension is determined by pressing on belt midway between motor pulley and flywheel. There should be approximately 1/2 inch of deflection. See figure 4, pg. 7. If ignition fails to start engine after 5 seconds, release key and wait 10 seconds before trying again.
Operating Instructions Safety Valve NEVER attempt to regulate or tamper with safety valve. Valve is sealed and certified by ASME code and is designed to relieve system pressure when necessary. Pull ring on safety valve before each use. Check proper operation of safety valve before each use. Refer to figure 7. If valve does not open manually, replace immediately. Discharge pressure is generally set at 175 PSI (12.1 bar). DO NOT attempt to open valve while machine is under pressure.
EMAX Gas Powered, Piston Compressors Troubleshooting Chart Problem Engine does not start Possible Causes Resolutions Low/No fuel Fill gas tank Clogged/leaking fuel line Check fuel line, clean or replace as needed Water in fuel Drain fuel tank then refill with fresh fuel Unloader valve(s) stuck Check for proper operation, repair or replace valves if necessary.
Operating Instructions Troubleshooting Chart (continued) Problem Overheating Possible Causes Resolutions Excessive use Don’t use it so much man! Head valve(s) not seating properly Clean or replace Blown cylinder head gasket(s) Replace gasket(s) Restriction in head, intercooler or check valve Clear blockage Low oil Add oil. Ensure oil level is at middle of site glass. See figure 3, pg. 7. Use only Airbase Industries oil (PN: APOL03000G1).
EMAX Gas Powered, Piston Compressors Warranty Statement Emax, INC. (also known as EATON-MAX, Inc. and each of its subsidiaries) makes the following Warranties: 1. THAT EACH ROTARY SCREW AIR COMPRESSOR PUMP TO BE FREE FROM DEFECTS IN MATERIAL, WORKMANSHIP, AND PARTS FOR 10 YEARS ON THE ROTARY SCREW AIR COMPRESSOR PUMP FROM THE DATE OF PURCHASE. Emax (and each of its subsidiaries) is not responsible for downtime during warranty service.
