Product Manual

Polar Air Rotary Screw Compressors
1
Contents Page No
Variable Speed Drive Information .............. 1
Model Specification Charts ..................... 2-3
Safety Information ....................................... 4
Tag Definitions ......................................... 4
Basic Guidelines ...................................... 4
Breathable Air .......................................... 4
Pressurized Components ......................... 4
Personal Protective Equipment ................ 4
Inspection ..................................................... 5
Forklift Safety ........................................... 5
Lifting Safety ............................................ 5
Installation .................................................... 6
Area ......................................................... 6
Piping ....................................................... 6
Safety Steps ............................................. 6
Installing ................................................... 6
Oil Check ............................................. 7-8
Electrical Installation ................................ 8
Motor Rotation ......................................... 9
System Description ..................................... 9
Air Process ............................................... 9
Lubrication Process ................................. 9
System Components ................................... 9
PLC (Programmable Logistical Control) .. 9
Setting:
o
C/
o
F; BAR/PSI; Lang; Time/Date 10
Working Pressures ................................. 11
Clock Timer Settings .............................. 11
Variable Speed Drive
The variable speed drive is an auxiliary feature
available on all Polar Air compressors. A variable
speed drive or VSD regulates amp draw during
start-up and motor speed during operation
according to air demand.
All Polar Air compressors are equipped with a
VSD compliant motor, ventilated electrical box &
adequate space in compressor cabinet for easy
installation. The electronic controller (PLC) for
the compressor unit provides start/stop command
and display fault status for the VSD device.
Page No
Working Timer – Unloading Delay ......... 12
Maintenance Notifications ...................... 13
Resetting Maintenance Alarms ......... 13-15
Mechanical Components .................. 16-19
Resetting Overload Protection ............... 16
Operation .................................................... 19
Safety Rules ...................................... 19-20
Initial Checks .......................................... 20
Start-Up .................................................. 21
Power Outages ...................................... 21
Storage .................................................. 21
Restarting Procedure ............................. 21
Maintenance ............................................... 21
Safety Steps ...................................... 21-22
Lubricating Oil ........................................ 22
Changing Oil .......................................... 22
Oil Capacities ......................................... 22
Belts ....................................................... 23
System Pressure .................................... 23
Safety Valve ........................................... 23
Air/Oil Separator Filter ........................... 23
OPTIONAL: Cabinet Intake Filter(s) ...... 23
Maintenance Schedule .............................. 24
Troubleshooting ................................... 25-29
Wiring Diagrams ........................................ 29
Warranty ..................................................... 34
Be sure to install VSD in a clean, dust-
free environment.
To convert to Variable speed drive, contact
Polar Air customer service for more
information, 1-877-283-7614
Each com
p
ressor cabinet has built-in VSD com
p
artment
V
SD Device
Wirin
g
Access Area
Dedicated Coolin
Fan