Use and Care Manual

ManualsBrandsEMAX ManualsAir CompressorsIndustrial Plus Series 80 Gal. 10 HP 460-Volt 3-Phase 2-Stage Stationary Electric Air Compressor with 58 CFM Dryer

SPLASH LUBRICATED

AIR COMPRESSOR PUMPS

Operating Instructions

Airbase Industries designs and manufactures products for safe operation. However, operators and maintenance persons

are responsibile for maintaining safety. All safety precautions are included to provide a guideline for minimizing the

possibility of accidents and property damage while equipment is in operation.

Keep these instructions for reference.

AMNU000001 0810

Unit conﬁguration

and appearance

varies by model.

Contents

Page No.

Model Speciﬁcation Charts ............. 2

Safety Information ................... 3

Tag Deﬁnitions .................... 3

Basic Guidelines ................... 3

Breathable Air .................... 3

Personal Protective Equipment ......... 3

Inspection ......................... 3

Installation ........................ 3

Area ........................... 3

Piping Safety Steps ................. 4

Tank Installation .................. 4

Pump Installation .................. 5

Page No.

Operation ......................... 6

Safety Rules ..................... 6

Start Up ........................ 6

Maintenance ....................... 7

Safety Steps ..................... 7

Belt Adjustment ................... 7

Changing Oil ..................... 7

Maintenance Schedule ................. 7

Troubleshooting ..................... 8

Warranty .......................... 8

Summary of content (8 pages)

PAGE 1
Operating Instructions SPLASH LUBRICATED AIR COMPRESSOR PUMPS Airbase Industries designs and manufactures products for safe operation. However, operators and maintenance persons are responsibile for maintaining safety. All safety precautions are included to provide a guideline for minimizing the possibility of accidents and property damage while equipment is in operation. Keep these instructions for reference. Unit configuration and appearance varies by model. Contents Page No. Page No.
PAGE 2
Splash Lubricated, Air Compressor Pumps SINGLE STAGE Splash Lubricated, Air Compressor Pumps Model APP2V0313S APP3Y0518S APP2V0732S Description 3HP 5HP 7.5HP CFM Displacement 13 18 32 CFM @ Pressure (100 psi) 10.2 14.1 18 Max PSI 145 145 145 Noise DB(A) 75 75 74 Outlet Connection NPT 1/2” NPT 1/2” NPT 3/4” Pump RPM 850 950 680 8-3/16 x 4-5/8 8-1/4 x 5-1/4 10-1/4 x 5-3/8 15 x 10 x 13 18 x 15 x 12 18 x 15 x 12 Weight (lbs.
PAGE 3
Operating Instructions Death or serious injury can result from inhaling compressed air without using proper safety equipment. See OSHA standards on safety equipment. Safety This manual contains very important information to know and understand. This is provided for SAFETY and to PREVENT EQUIPMENT PROBLEMS. To help understand this information, observe the following: 2. DO NOT use air line anti-icer systems in air lines supplying respirators or other equipment used to produce breathable air.
PAGE 4
Splash Lubricated, Air Compressor Pumps 3. If acid is used in operating environment or air is dust laden, pipe intake to outside, fresh air. Increase pipe size by one size for every 20 feet of run. Be sure to install protective hood around intake filter. Check valve 4. In operating environments where excessive water, oil, dirt, acid or alkaline fumes are present, a TEFC (totally enclosed, fan cooled) motor is recommended. Check nameplate for motor type. 5.
PAGE 5
Operating Instructions Pulley Size Chart (Pulley size in inches) Pump Model No. Electric Motor - Hp 1750 RPM 4 Pole Motor APP2V0313S 3 5.5 APP3Y0518S 3 APP3Y0518S 3450 RPM 2 Pole Motor Gas Engine Hp Gas Engine Pulley Size 2.75 5.5 3 5.5 2.75 6.5 3 5 5.75 2.75 6.5 3 APP3Y0521T 5 7 3.5 8 3.5 APP2V0732S 5 5.5 2.75 8 3 APP2I0524T 5 7.7 3.8 11 4 APP3Y0732T 5 6 3 11 3 APP3Y0732T 7.5 7 3.5 13 4 APP4V1043T 7.5 6.4 3.2 13 3.2 APP4V1043T 10 8.8 4.
PAGE 6
Splash Lubricated, Air Compressor Pumps 12. Test entire piping system before underground lines are buried. Be sure to find and repair all leaks before using compressor. Never exceed recommended pressure or speed while operating compressor. Oil level should be to center of red circle in site glass Be sure to install beltguard on compressor unit after pump installation is complete.
PAGE 7
Operating Instructions Maintenance Inspect belt tension after first 30 hours of operation then every 30 days. Safety Steps 1. Proper belt tension is determined by pressing on belt midway between motor pulley and flywheel. There should be approximately 1/2 inch of deflection. Refer to figure 3, pg. 4. Disconnect, tag and lock out power source then release all pressure from the system before attempting to install, service, relocate or perform ANY maintenance. 2.
PAGE 8
Splash Lubricated, Air Compressor Pumps Troubleshooting Chart Problem Low air pressure Possible Causes Resolutions 1. Clogged inlet filter 2. Air leak(s) in system 1. Disassemble valve, clean thorougly 2. Use soapy water to locate leaks, replace or tighten threaded parts 3. Check CFM requirements, change tool or use compressor with higher air output 4. Remove valves from cylinder head, repair or replace as necessary 5. Check power supply, rewire as necessary 3.