Introduction Congratulations on your purchase of the finest whirlpool spa on the market today. Emerald Spa Corporation welcomes you to the Emerald Whirlpool Spa Life-style! We are confident that this purchase will fulfill all your comfort, therapy and relaxation needs. With proper care, your spa will provide many years of comfort and pleasure. Please take the time to read all of the instructions before you install your Emerald or Cygnus Series Spa.
Warnings, Cautions, and Notes Throughout this manual, various Warnings, Cautions, and Notes will appear in the left margin or at the beginning of the text associated with the Warning, Caution, or Note. These comments range in importance from helpful hints to situations where the possibility of personal injury exists. Please take the time to read and understand them. The pictures and drawings may not reflect product changes that occurred after the printing of this manual.
Table of Contents INTRODUCTION ....................................................................................2 IMPORTANT SAFETY INSTRUCTIONS ...................................................4-5 IMPORTANT USER SAFETY INSTRUCTIONS .......................................6-7 SPA LOCATION .........................................................................................8 Outdoor Considerations .................................................................8 Indoor Considerations ................
Emerald Whirlpool Spa Owner's Manual IMPORTANT SAFETY INSTRUCTIONS When installing and using this electrical equipment, basic safety precautions should always be adhered to, including the following: General 1. READ AND FOLLOW ALL INSTRUCTIONS. 2. WARNING: To Reduce the risk of injury, do not permit children to use this product unless they are closely supervised at all times. 3. A wire connector is provided on this unit to connect a minimum No. 8 AWG (8.
Important Safety Instructions 5 IMPORTANT SAFETY INSTRUCTIONS When installing and using this electrical equipment, basic safety precautions should always be adhered to, including the following: 240V Hard Wired Connected Systems 1. READ AND FOLLOW ALL INSTRUCTIONS. 2. Read and follow all General Safety Instructions provided on pg. 4. 3. A terminal marked "GROUND" is provided within the motor control enclosure.
Emerald Whirlpool Spa Owner's Manual IMPORTANT USER SAFETY INSTRUCTIONS When using this spa, basic safety precautions should always be followed. To Reduce the Risk of Injury WARNING: As a spa owner, you should always review these instructions with first time or occasional users of the spa. Remember, they may not be aware of the possible risks associated with spa water temperature. 1. READ AND FOLLOW ALL INSTRUCTIONS. 2.
Important User Safety Instructions 7 IMPORTANT USER SAFETY INSTRUCTIONS (Continued) 8. Persons suffering from obesity or with a medical history of heart disease, low or high blood pressure, circulatory system problems, or diabetes should consult a physician before using a spa. 9. Persons using medication should consult a physician before using a spa, since some medications may induce drowsiness while other medications may affect heart rate, blood pressure and circulation. 10.
Emerald Whirlpool Spa Owner's Manual SPA LOCATION Outdoor Considerations Indoor Considerations Outdoor Considerations There are many things to consider prior to locating your spa. The following lists cover some of the more common factors involved in choosing the ideal location. ✓ Local fencing and enclosure codes. ✓ Local electrical and plumbing codes. ✓ The view from your house. ✓ Your ability to supervise the spa. ✓ Wind direction and exposure to sunlight.
Installation Instructions 9 INSTALLATION INSTRUCTIONS General Procedures 240V Systems This section covers the installation of your spa. All electrical steps must be performed by a licensed electrician. The spa must be connected to a proper power supply and meet all National Electrical Code (N.E.C.) and local code requirements. The connection must include the conductors necessary for operation and bonding, as required by N.E.C. General Procedures 1.
Emerald Whirlpool Spa Owner's Manual 240V Systems (Lite Leader 240V, SS-1D, SS-3D, DS-2, DS-4) 1. Install a 50-amp, GFCI overcurrent protective device in the electrical service panel. 2. The electrical supply for the spa must include a suitable rated switch or circuit breaker to shut off the power supply (to comply with section 422-20 of the National Electrical Code, ANSI/NFPA 70-1996).
Installation Instructions 240V Systems [Continued] 11 4. Determine the length of flexible conduit required to run between the LB and control enclosure. 5. Pull 4 copper current carrying conductors (one each: black, red, white, green). Use either No. 6 AWG 60 o C, No. 8 AWG 75 o C, or No. 8 AWG 90 o C wire, if spa is 100 feet or less away from its power supply. 6. Reposition the spa at its final location and route the flexible conduit. 7.
Emerald Whirlpool Spa Owner's Manual 8. Attach power wires to the terminal block. See 240V wiring diagram inside the control enclosure cover. Attach the wires as follows: - White wire to terminal #2 - Black wire to terminal #3 - Red wire to terminal #4 - Green wire to terminal #5 9. Complete the conductor connections at the power supply panel. 10. Do not turn power on until instructed to do so in the "Starting and Using Your Spa" section.
Features and Controls 13 FEATURES AND CONTROLS Spa At-A-Glance Equipment Compartment Power Pack Spa Side Control In-Spa Features Spa At-A-Glance Your Emerald Whirlpool spa may be equipped with a variety of user controls and optional features. This section locates and describes each. Please take the time to recognize and understand the functions of these components and controls. Spa At-A-Glance provides a pictorial overview of key user components.
Emerald Whirlpool Spa Owner's Manual Equipment Compartment The equipment compartment houses the "nerve center" of the spa and includes the following system components. Pump(s) Emerald Spas have different pump systems, depending on the spa model. Emerald Base, Classic and Special Edition spas have a two-speed (circulation/jets) pump and provide: - Filtration, circulation and heat on low speed. - Hydrotherapy jet action on high speed for 120V. For 240V, the spa will also heat in high speed.
Features and Controls Power Pack 15 One-Pump System Below is a general description for the one pump system of the Lite Leader, SS-1D, and SS-3D used in your Emerald spa. 1. control panel - (SS-3D shown) 10. connector plumbing elbow 2. temperature sensor 11. heater 3. ozone generator (optional) 12. control outputs 4. light 13. power pack 5. 2-speed circulation/jets pump 14. water outlet T-valve 6. water inlet T-valve 15. water outlet line to spa 7. water inlet line from spa 16. ozone tee 8.
Emerald Whirlpool Spa Owner's Manual Power Pack (continued) This diagram represents a generic two pump system. It is not intended to represent any specific model. Two-Pump System All Emerald Elite and Cygnus Series models use a two pump system. The following is a general description of this system. 1. control panel - (DS-4 shown) 11. water inlet T-valve - pump 2 2. temperature sensor 12. air line from blower to spa 3. water inlet T-valve - pump 1 13. air blower 4.
Features and Controls 17 The Features of each Power Pack are Summarized in the Following Chart: Lite Leader SS-1D SS-3D DS-2 DS-4 Pump 1.5 hp, 2speed 4.8 hp, 2speed 4.8 hp, 2speed Heater 1.0/4.0KW 5.5KW 5.5KW 5.5KW 5.5KW (1) 3.65hp & (1) 2hp (1) 3.65hp & (1) 3.5hp Blower No No 1hp 1hp 1hp Light Yes Yes Yes Yes Yes Control Panel Digital Digital Digital Digital Digital Ozonator (optional) 120V Ready Ready Ready Ready Ready 240V(120v opt.
Emerald Whirlpool Spa Owner's Manual Spa Side Control Lite Leader Start-up Your Lite Leader control has been specifically designed so that by simply connecting the spa to its properly grounded source, the control will automatically heat the water to the set temperature. Your spa equipped with the Lite Leader is shipped in the 240V configuration. See the Lite Leader schematics on page 53 if you plan to convert the Lite Leader power system to a 120V configuration.
Features and Controls Spa Side Control Lite Leader [continued] 19 Preset Filter Cycles Your Lite Leader will automatically filter itself twice each day. The first filter cycle will begin 1 minute after the Lite Leader is energized. The second filter cycle will begin 12 hours after the start of the first filter cycle. The filter cycle is set by the dealer for 2 or 5 hours. The low-speed pump and ozone generator (if installed) will run during filter cycles.
Emerald Whirlpool Spa Owner's Manual Spa Side Control Panel SS-1D Start-up When your spa is first powered up, it will automatically heat and maintain 100o F until you change the set temperature. Immediately after start-up, the spa will begin a 3 hour filter cycle to clean the water. To select a different duration, see "Preset Filter Cycles" below. Temperature Adjustment (60o F - 104o F) Press the pad to display the temperature previously set.
Features and Controls Spa Side Control Panel SS-1D [continued] 21 Setting the Filter Cycles - SS-1D ONLY The filter cycle duration is programmable via the topside panel. Press the pad, then the pad, and "F3" will be displayed on the panel. "F3" is the default filter time and indicates a 3 hour cycle. Press the pad again to cycle through the rest of the filter time options; "F6" = 6 hours, "F9 = 9 hours, and "FC" = 12 hours.
Emerald Whirlpool Spa Owner's Manual Spa Side Control Panel SS-3D Start-Up Your spa control has been specifically designed so that by simply connecting the spa to its properly grounded source, the spa will automatically heat to the set temperature. Temperature Adjustment (60o F - 104o F) Spa temperature is controlled by pressing the "Set" pad. The display shows the actual water temperature unless the pad is pressed. When the pad is pressed, the display will show the set temperature.
Features and Controls Spa Side Control Panel SS-3D (Continued) 23 Preset Filter Cycles Your spa will automatically filter itself twice each day. The first filter cycle will begin one minute after the spa is energized. The second filter cycle will begin twelve hours later. To clean out the blower lines, the air jets will run for 30 seconds at the start of the first filter cycle. During filtration, the low-speed pump will activate.
Emerald Whirlpool Spa Owner's Manual Spa Side Control Panel DS-2 Start-up Your spa control has been specifically designed so that by simply connecting the spa to its properly grounded source, the spa will function properly and safely at 100o F. When your spa is first activated, the LCD will display the current spa temperature and COOL in the display window if the water is 20o F cooler than the set temperature. During each filter cycle, the spa will heat to the set temperature.
Features and Controls Spa Side Control Panel DS-2 (continued) 25 Standard or Economy Mode Press this pad to switch between modes. Economy mode only heats the water during filter cycles. Standard mode maintains the desired set temperature at all times. Filter Cycles Your spa will automatically filter itself twice a day. The first filter cycle will start one minute after the spa is powered up. The second filter cycle will begin twelve hours later.
Emerald Whirlpool Spa Owner's Manual Spa Side Control Panel DS-2 (continued) Freeze protection If a freeze condition is detected, the pumps are automatically activated. This is a normal spa function; no action is necessary. Freeze protection is enabled regardless of the spa's status. Flow switch If constantly displayed, a pressure switch has malfunctioned. Contact your dealer or service organization.
Features and Controls 27 Spa Side Control Panel DS-4 Start-up When your spa is powered up, it begins running in standard mode, which automatically heats and maintains the water at 100o F. Pressing the # pad switches the spa from standard mode to economy mode. This setting is designed for periods of little or no use, but continues to filter twice a day and maintains water quality General Description Your Control panel consists of three main parts: 1.
Emerald Whirlpool Spa Owner's Manual Spa Side Control Panel DS-4 (continued) Light Keypad Press this pad to operate the light cycle. The light will automatically turn off after 1 hour of operation. If your spa is equipped with optional fiber optic lighting, then 4 colors will cycle once you press the light keypad. To stop on a desireable color press the light keypad a second time. To turn the fiber optic lighting off press a third time.
Features and Controls Spa Side Control Panel DS-4 (continued) 29 Optional Filter Cycles While you are not required to set filter cycles, if you want to change them, press the time pad, and the star (*) pad twice all within 3 seconds. "SET START FILTER 1" (AM cycle) will appear on the display. Press the "Warm" or "Cool" keypad to reset the filter start time. When "SET HEAT" is on the display, press the "Warm" pad to enable or press the "Cool" to disable the heater during filtering.
Emerald Whirlpool Spa Owner's Manual Spa Side Control Panel DS-4 (continued) Programming Initial Start-up Your Spa Control has been specifically designed so that by simply connecting the spa to its properly grounded source and touching the Mode [#] pad, the spa will function properly and safely at 100o F. In this mode, all user pads will be completely functional. The spa will just about take care of itself.
Features and Controls Spa Side Control Panel DS-4 (continued) 31 To unlock the panel These pads must be pressed in the correct sequence and within 2 seconds to unlock the panel. When the last pad is pressed, the lock symbol will disappear. All pads are now active. PRESS THEN THEN Temperature Lock The temperature lock is provided to prevent unauthorized temperature adjustment of your spa water.
Emerald Whirlpool Spa Owner's Manual Spa Side Control Panel DS-4 (continued) Center Display Messages These are some of the messages you may see on the center display. Interlock (Some models only) Spa is deactivated. Designates a self-protective mode when low voltage or supply noise is present. Press the Mode [#] pad to reset. Battery backup Power has been cut off to the spa, and it is using its battery backup to preserve its settings [15 to 20 minutes].
Features and Controls 33 In-Spa Features Your spa may be equipped with a variety of therapy jets, controls, and fixtures. Refer to the following charts and identify those features installed on your spa. Therapy Jets and Controls Duo Jet Duo jets are 100% flow and are used in the Emerald Captain's chair, the Intensive Foot Massage (optional in the Elite and Cygnus) and for ozone. Micro Magna Jet The Micro allows the barrel to be positioned to deliver pinpoint therapy to a location.
Emerald Whirlpool Spa Owner's Manual Other Controls and Fixtures Air Control Valves The air intake valves are located near the spa side control panel. Turn to increase or decrease the amount of air mixed with the water flow. More air adds to the massage effect. Light This fixture is controlled by the "Light" button on the SS-3D, DS-2 and DS-4 panels. With the Lite Leader and SS-1D, see the Lights and Jets section on page 18 for the Lite Leader control and page 20 for the SS-1D.
Starting and Using Your Spa 35 Starting And Using Your Spa Install Filter Elements Proper Water Level Bleeding Air Testing the GFCI One-Pump Priming Two-Pump Priming Setting the Thermostat Install Filter Elements Note: The Filter Key allows the loosening/tightening of the filter caps for filter/spa maintenance. The filter key's two parallel pegs are inserted into the filter cap and turned to the desired open/closed operation. The removal hook aids in lifting the elements from the interior of the filter.
Emerald Whirlpool Spa Owner's Manual Caution: Low water level can damage the water circulating system and void your warranty. Read and understand all safety, location, and installation instructions before proceeding. Proper Water Level Add water until level is at appropriate level for your model's skimmer (see page 34) or damage to system may result. Bleeding Air Caution: Air must be bled from the system. Air in the system can damage the spa and void the warranty. 1.
Starting and Using Your Spa Testing the GFCI [for spas equipped with Lite Leader (240V) SS-1D, SS-3D, DS-2, and DS-4] 37 Your spa must be provided with a GFCI-circuit breaker located in the power supply panel as installed by your electrician. Turn on the circuit breaker and test the GFCI by pushing the test button. A red indicator should appear and your spa should stop operating. Push the reset button and the red indicator should disappear. The spa should begin to operate normally.
Emerald Whirlpool Spa Owner's Manual Two-Pump Priming [for spas equipped with DS-2 and DS-4] Note: If water does not flow within a minute or two, turn off all power to the spa and repeat steps for bleeding air. Caution: Never run the system without circulating water! Doing so can damage pumps and void the warranty. Each pump must be primed separately. To accomplish this, follow these steps. 1. Press the "Jets" key pad twice.
Starting and Using Your Spa 39 Setting the Thermostat Note: The hot setting on the thermostat will produce a temperature of approximately 104o F. Initially, operate your spa at 95o F and cautiously increase the temperature over a few day period as you become accustomed to its effect. WARNING: Never use the spa at temperatures above 104 o F. Temperatures above 104 o F or prolonged immersion may cause hyperthermia.
Emerald Whirlpool Spa Owner's Manual SPA WATER CHEMISTRY Chemical Safety Tips Spa Capacity pH Control Disinfecting Your Spa Ozone Generator Other Water Chemistry Considerations Chemical Safety Tips ✓ Never mix different types of chemicals or contaminate them in any way. Note: ✓ Check and maintain your water chemistry at least twice a week for proper levels (see page 41). Do not exceed recommended dosages.
Spa Water Chemistry 41 pH Control Caution: pH Level Do not use your spa until the pH level of the water is between 7.2 and 7.6. A pH level below 7.2 or above 7.6 may damage the spa shell and power pack, and void your warranty. 8.2 above 7.6 Add Acid 7.8 7.6 7.2 6.8 } Ideal Below 6.8 Add Soda Ash All water is either acidic, alkaline, or neutral. pH is defined as a method of measuring this characteristic. A pH level of 7.0 would be neutral. A pH level above 7.
Emerald Whirlpool Spa Owner's Manual Disinfecting Your Spa Note: If not enough disinfectant is being dispensed even at higher settings, remove the dispensing limiter found inside the tablet chamber of the dispenser. Warning: Risk of fire and/or explosion. Under no circumstance should you mix trichloro-s-triazinetrione with bromine or other chemicals. Use one chemical only. Never mix. Never switch from one chemical to the other without thoroughly cleaning out the previously used chemicals.
Spa Water Chemistry Ozone Generator [optional] 43 An Ozone generator will supplement disinfectants and provide the following benefits: - kills bacteria and viruses destroys matter which might discolor water does not affect the pH level of the water safe for bathers and equipment has no "chemical" smell automatic and requires little or no maintenance reduces the need for disinfectants Refer to your ozone generator owner's manual for information on service and maintenance.
Emerald Whirlpool Spa Owner's Manual MAINTAINING YOUR SPA Draining the Water Cleaning the Spa Shell Cleaning the Filter Space Saver II Filtration System Relamping the Underwater Light Standby Mode Winterizing Your Spa The Spa Cabinet Draining the Water Note: Chemically treated water may damage plants. Place the garden hose in a safe discharge area. Note: Some water will be left in the bottom of the spa and in your plumbing lines.
Maintaining Your Spa Cleaning the Spa Shell Note: Do not use scouring cleansers or solvents; damage to the acrylic finish will result. Note: Do not use strong solvents such as gasoline, acetone, or denatured alcohol; damage to the acrylic finish will result. 45 Use a nonabrasive household cleaner to clean all spa shell surfaces and fixtures. Do not use scouring cleansers or solvents; damage to the acrylic finish will result.
Emerald Whirlpool Spa Owner's Manual SpaceSaver II Filtration System Diagram Relamping the Underwater Light Caution: Do not attempt to remove or reinstall the light lens without using the proper tool provided. The underwater light should be relamped from the under side of the spa as follows: Temperature (Standby) Setback Note: Turning air intake controls off prevents air from entering the water and helps reduce heat loss. 1. Disconnect the power from the spa. 2.
Maintaining Your Spa Winterizing Your Spa 47 The following procedure should be followed if you choose to deactivate your spa for the winter months. 1. Drain all water from spa using drain hose. 2. Unplug the pump power cords from the control outputs. 3. Press the blower keypad and run blower until all air lines are dry. 4. Vacuum out each jet and air injector with a shop vac. It is possible to use the blower to purge the water lines.
Emerald Whirlpool Spa Owner's Manual Spas equipped with Lite Leader, SS-1D & SS-3D Power Systems TROUBLESHOOTING Problems Things to Check Power system inoperative (No LED display on the panel). 1. Not plugged in (120v). 2. Circuit breaker tripped or not turned on. 3. Ground fault circuit interrupter tripped. 4. Fuse in control box blown. Fault indicated by spa control display message. 1. OH: Overheat Protection (spa is deactivated). If a malfunction occurs and spa water reaches 112o F.
Troubleshooting Spas equipped with Lite Leader, SS-1D, SS-3D Power Systems [continued] Problems 49 Things to Check Pump does not prime. 1. Circulation T-valve closed. 2. Not enough water in the spa. 3. Air locked. Bleed air as described previously in this manual. (pg. 36) Hydrotherapy jets do not operate. 1. Filter clogged. 2. Pump not primed. 3. Air intake valve(s) closed. 4. Jet venturi nozzles plugged or missing. Spa does not heat. 1. Thermostat set too low. 2.
Emerald Whirlpool Spa Owner's Manual Spas equipped with DS-2 & DS-4 Power Systems WARNING: Risk of electrical shock. Electrical troubleshooting should be done by qualified technicians. WARNING: Risk of electrical shock. Disconnect power cord from receptacle or turn power off at main service panel before removing fuse. Problems Things to Check Power system inoperative (No LCD display on the panel). 1. Circuit breaker tripped or not turned on. 2. Fuse in control box blown.
Troubleshooting Spas equipped with DS-2 & DS-4 Power Systems [continued] Problems Fault Indicators (continued). 51 Things to Check ILOC: The spa is disabled in a standby mode. This mode is typically used to clean the spa filter. To reset press any button. COOL: Temperature set back. If spa water is more than 20o F cooler than the temperature set point, the heater will automatically activate to provide freeze protection. This is a normal function; no corrective action is necessary.
Emerald Whirlpool Spa Owner's Manual Spas equipped with DS-2 & DS-4 Power Systems [continued] Problems Things to Check Pump does not prime. 1. Circulation T-valve closed. 2. Not enough water in the spa. 3. Air locked. Bleed air as described previously in this manual. (pg 36) Hydrotherapy jets do not operate. 1. Filter clogged. 2. Pump not primed. 3. Air intake valve(s) closed. 4. Jet venturi nozzles plugged or missing. Spa does not heat. 1. Thermostat set too low. 2.
Electrical Schematics Electrical Schematics Lite Leader 53
Emerald Whirlpool Spa Owner's Manual SS-1D System Wiring Diagram
Electrical Schematics SS-3D System Wiring Diagram 55
Emerald Whirlpool Spa Owner's Manual DS-2 System Wiring Diagram
Electrical Schematics DS-4 System Wiring Diagram 57
