Reference Manual 300530EN, Rev BA September 2012 Rosemount 2410 Tank Hub www.rosemount-tg.
Reference Manual 300530EN, Rev BA September 2012 Rosemount 2410 Rosemount 2410 Tank Hub NOTICE Read this manual before working with the product. For personal and system safety, and for optimum product performance, make sure you thoroughly understand the contents before installing, using, or maintaining this product. For equipment service or support needs, contact your local Emerson Process Management/Rosemount Tank Gauging representative.
Reference Manual 300530EN, Rev BA September 2012 Rosemount 2410 Table of Contents SECTION 1 Introduction 1.1 1.2 1.3 1.4 1.5 1.6 1.7 Safety Messages . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-1 Symbols. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-2 Manual Overview. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-3 Technical Documentation . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Reference Manual 300530EN, Rev BA September 2012 Rosemount 2410 4.6.1 4.6.2 4.6.3 SECTION 5 Operation 5.1 5.2 5.3 5.4 5.5 5.6 SECTION 6 Service and Troubleshooting 6.1 6.2 6.3 Installation Wizard . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-5 Advanced Configuration . . . . . . . . . . . . . . . . . . . . . . . 4-5 FCU 2160 Configuration . . . . . . . . . . . . . . . . . . . . . . 4-6 Safety Messages . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Reference Manual 300530EN, Rev BA September 2012 Rosemount 2410 C.5 C.6 C.7 C.8 Table of Contents Relay Output . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .C-6 Hybrid Density Calculation . . . . . . . . . . . . . . . . . . . . . . . . . . .C-10 C.6.1 Hybrid Density Configuration . . . . . . . . . . . . . . . . . .C-12 Volume Configuration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .C-14 Arithmetic Operations . . . . . . . . . . . . . . . . . . . . . . . .
Reference Manual Rosemount 2410 TOC-4 300530EN, Rev BA September 2012 Table of Contents
Reference Manual 300530EN, Rev BA September 2012 Section 1 Rosemount 2410 Introduction 1.1 1.2 1.3 1.4 1.5 1.6 1.7 1.1 SAFETY MESSAGES Safety Messages . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 1-1 Symbols . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 1-2 Manual Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . page 1-3 Technical Documentation . . . . . . . . . . . . . . . . . . . . page 1-4 Service Support . . . . . . . . . . . . . . . . . .
Reference Manual 300530EN, Rev BA September 2012 Rosemount 2410 1.2 SYMBOLS The CE marking symbolises the conformity of the product with the applicable European Community Directives.
Reference Manual 300530EN, Rev BA September 2012 1.3 MANUAL OVERVIEW Rosemount 2410 This manual provides information on installation, configuration and maintenance of the Rosemount 2410 Tank Hub.
Reference Manual 300530EN, Rev BA September 2012 Rosemount 2410 1.
Reference Manual 300530EN, Rev BA September 2012 1.5 SERVICE SUPPORT Rosemount 2410 For service support contact the nearest Emerson Process Management/Rosemount Tank Gauging representative. Contact information can be found on the web site www.rosemount-tg.com. 1.6 PRODUCT RECYCLING/DISPOSAL Recycling of equipment and packaging should be taken into consideration and disposed of in accordance with local and national legislation/regulations.
Reference Manual Rosemount 2410 1-6 300530EN, Rev BA September 2012 Section 1.
Reference Manual 300530EN, Rev BA September 2012 Rosemount 2410 Section 2 Overview 2.1 2.2 2.3 2.4 2.1 INTRODUCTION Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 2-1 Components . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 2-5 System Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . page 2-6 Installation Procedure . . . . . . . . . . . . . . . . . . . . . . .
Reference Manual Rosemount 2410 300530EN, Rev BA September 2012 The Rosemount 2410 has two external buses for communication with host systems. The Primary Bus is typically used with the TRL2 Modbus or RS-485 Modbus protocol for communication with a 2160 Field Communication Unit. If there is no 2160 included, the Primary bus can communicate directly, or via a modem, with the TankMaster PC.
Reference Manual 300530EN, Rev BA September 2012 2.1.1 Rosemount 2410 Communication The Raptor system supports various communication interfaces between a Rosemount 2410 and a TankMaster PC or other host computers as illustrated in Figure 2-2 to Figure 2-4. Both the Primary bus and the Secondary bus can be used for either TRL2 Modbus (standard) or RS485 Modbus communication. On the Secondary bus you may use other communication protocols as well, such as Enraf, Varec etc. Figure 2-2.
Reference Manual 300530EN, Rev BA September 2012 Rosemount 2410 A THUM Adapter, connected to the Intrinsically Safe Secondary(1) bus, allows wireless communication between a 2410 Tank Hub and a Smart Wireless Gateway. Figure 2-4.
Reference Manual 300530EN, Rev BA September 2012 Rosemount 2410 2.2 COMPONENTS Figure 2-5. Rosemount 2410 components 3 1 2 4 6 5 7 5 6 5 1. Intrinsically safe terminal compartment 2. Non-intrinsically safe terminal compartment 3. Integral display (optional) 4. Write protection switch 5. Cable entries for IS connection (two ½ - 14 NPT) 6. Cable entries for Non-IS connection (two ½ - 14 NPT, two ¾ - 14 NPT) 7. Grounding terminal Section 2.
Reference Manual 300530EN, Rev BA September 2012 Rosemount 2410 2.3 SYSTEM OVERVIEW Raptor is a state-of-the art inventory and custody transfer radar tank level gauging system. It is developed for a wide range of applications at refineries, tank farms and fuel depots, and fulfills the highest requirements on performance and safety. The field devices on the tank communicate over the intrinsically safe Tankbus.
Reference Manual 300530EN, Rev BA September 2012 Rosemount 2410 Figure 2-6.
Reference Manual 300530EN, Rev BA September 2012 Rosemount 2410 Figure 2-7. Raptor system architecture for wireless systems NON-HAZARDOUS AREA HAZARDOUS AREA 5900S Radar Level Gauge 2240S Temperature Transmitter THUM TankMaster PC 2410 Tank Hub Smart Wireless Gateway 2230 Display 3051S Pressure Transmitter Tankbus 5900S Radar Level Gauge THUM 644 2410 Tank Hub 644 644Temperature Transmitter Segment coupler 2-8 Section 2.
Reference Manual 300530EN, Rev BA September 2012 Rosemount 2410 TankMaster HMI Software TankMaster is a powerful Windows-based Human Machine Interface (HMI) for complete tank inventory management. It provides configuration, service, set-up, inventory, and custody transfer functions for Raptor systems and other supported instruments. TankMaster is designed to be used in the Microsoft Windows XP and Vista environment providing easy access to measurement data from your Local Area Network (LAN).
Reference Manual 300530EN, Rev BA September 2012 Rosemount 2410 The Rosemount 5900S sends microwaves towards the surface of the product in the tank. The level is calculated based on the echo from the surface. No part of the 5900S is in actual contact with the product in the tank, and the antenna is the only part of the gauge that is exposed to the tank atmosphere.
Reference Manual 300530EN, Rev BA September 2012 Rosemount 2410 Rosemount Smart Wireless Gateway and Rosemount Smart Wireless THUM Adapter A THUM Adapter allows wireless communication between a 2410 Tank Hub and a Smart Wireless Gateway. The gateway is the network manager that provides an interface between field devices and the TankMaster inventory software or host / DCS systems. See the Raptor Technical Description (Document no. 704010en) for more information on the various devices and options.
Reference Manual 300530EN, Rev BA September 2012 Rosemount 2410 2.4 INSTALLATION PROCEDURE Follow these steps for a proper installation: Review Mounting Considerations. See “Installation Considerations” on page 3-2. Mount the 2410. See “Mechanical Installation” on page 3-3. Wire the 2410. See “Electrical Installation” on page 3-5.
Reference Manual 300530EN, Rev BA September 2012 Section 3 Rosemount 2410 Installation 3.1 3.2 3.3 3.4 3.1 SAFETY MESSAGES Safety Messages . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 3-1 Installation Considerations . . . . . . . . . . . . . . . . . . . page 3-2 Mechanical Installation . . . . . . . . . . . . . . . . . . . . . . page 3-3 Electrical Installation . . . . . . . . . . . . . . . . . . . . . . . .
Reference Manual 300530EN, Rev BA September 2012 Rosemount 2410 3.2 INSTALLATION CONSIDERATIONS The Rosemount 2410 Tank Hub may be installed on various locations at the plant. Mounting at the tank foot may be convenient when you would like to have easy access to measuring data, diagnostics and other information on the 2410 optional integral display. The 2410 can also be mounted on the tank roof if this is the preferred location.
Reference Manual 300530EN, Rev BA September 2012 3.3 MECHANICAL INSTALLATION 3.3.1 Rosemount 2410 The Rosemount 2410 is designed for mounting on a pipe stand or on a wall. NOTE! Ensure that the 2410 is installed to minimize vibration and mechanical shock. Pipe Mounting 1. Attach the bracket to the pipe. 1 - 2 inches 4 nuts and washers 2. Ensure that the 2410 is placed in a direction so that the display is clearly visible and wiring can be properly connected. 3. Tighten the nuts.
Reference Manual 300530EN, Rev BA September 2012 Rosemount 2410 3.3.2 Wall Mounting 70 mm 70 mm 94 mm Ø 9 mm 1. Mount the bracket on the wall by using four M8 screws and flat washers. Note! Countersunk screws are not suitable. 94 mm 2. Attach the 2410 to the bracket and tighten the screw. Screw 3-4 Section 3.
Reference Manual 300530EN, Rev BA September 2012 Rosemount 2410 3.4 ELECTRICAL INSTALLATION 3.4.1 Cable Entries The Rosemount 2410 electronics housing has four ½ - 14 NPT and two ¾ - 14 NPT entries. The connections must be made in accordance with local or plant electrical codes. Make sure that unused ports are properly sealed to prevent moisture or other contamination from entering the terminal block compartment of the electronics housing. NOTE! Use the enclosed metal plugs to seal unused ports.
Reference Manual 300530EN, Rev BA September 2012 Rosemount 2410 3.4.4 Grounding The housing should always be grounded in accordance with national and local electrical codes. Failure to do so may impair the protection provided by the equipment. The most effective grounding method is direct connection to earth ground with minimal impedance. There are grounding screw connections inside the terminal compartments which are identified by ground symbols: / . There is also a grounding screw on the housing.
Reference Manual 300530EN, Rev BA September 2012 3.4.6 Power Budget Table 3-2. Power consumption for various Raptor devices Rosemount 2410 The Rosemount 2410 Tank Hub delivers 250 mA to the Tankbus. In Smart Wireless systems a 2410 Tank Hub equipped with active analog inputs/outputs may deliver 200 mA. The number of tanks served by the 2410 depends on the type of connected field devices and their power consumption(1).
Reference Manual 300530EN, Rev BA September 2012 Rosemount 2410 3.4.7 Tankbus The Raptor system is easy to install and wire. Devices can be “daisy-chained” thus reducing the number of external junction boxes. In a Raptor system the field devices communicate with a Rosemount 2410 Tank Hub via the intrinsically safe Tankbus. The Tankbus complies with the FISCO(1) FOUNDATION fieldbus standard with the Rosemount 2410 acting as a power supply to the field devices on the Tankbus.
Reference Manual 300530EN, Rev BA September 2012 Rosemount 2410 Since the field devices on the Tankbus must have at least a 9 V input voltage at their terminals, you will have to take into account the voltage drop in the fieldbus cables. Distances are normally quite short between the Rosemount 2410 Tank Hub and field devices on the tank. In many cases you can use existing cables as long as the FISCO requirements are fulfilled (see “Cable Selection for the Tankbus” on page 3-6).
Reference Manual 300530EN, Rev BA September 2012 Rosemount 2410 Example 1 The example illustrated in Figure 3-2 includes a tank located 300 m away from a Rosemount 2410 Tank Hub acting as power supply. In the calculations below it is assumed that the cable length between the field devices on the tank can be ignored. The tank is equipped with the following field devices: a Rosemount 5900S Radar Level Gauge, a Rosemount 2240S Multi-input Temperature Transmitter, and a Rosemount 2230 Graphical Field Display.
Reference Manual 300530EN, Rev BA September 2012 Rosemount 2410 Example 2 The second example, illustrated in Figure 3-3, includes two tanks with a Rosemount 2410 Tank Hub acting as power supply to the field devices on both tanks. The first tank is located 300 m away from the 2410 Tank Hub and the second tank a further 350 m away. Both tanks have two field devices: a Rosemount 5400 Radar Level Transmitter and a Rosemount 644 Temperature Transmitter.
Reference Manual 300530EN, Rev BA September 2012 Rosemount 2410 Tankbus Segment Coupler In case “daisy-chain” connection is not suitable, a Tankbus Segment Coupler(1) can be used to connect the various devices to the Raptor Tankbus.
Reference Manual 300530EN, Rev BA September 2012 Rosemount 2410 Figure 3-5. Segment coupler 5 1. Switch for capacitive or direct connection between shield and housing potential 1 2. Switch for activating terminating resistor 2 3 3. Current limitation for all ports via a rotary switch; 30, 35, 45, or 60 mA 6 4. Connection of housing potential 5. LED power on indication 6.
Reference Manual 300530EN, Rev BA September 2012 Rosemount 2410 Figure 3-6. Example of Raptor system with field devices connected to the Tankbus via segment couplers 5400 Level Transmitter 644 Temperature Transmitter Segment coupler with active terminator (end of trunk) 2230 Display 2240S Temperature Transmitter Tankbus (trunk) (Spur<60 m) 2410 Tank Hub Tankbus (trunk) 3-14 (Spur<60 m) Segment coupler Section 3.
Reference Manual 300530EN, Rev BA September 2012 3.4.8 Typical Installations Rosemount 2410 The example below (Figure 3-7) illustrates a Raptor system with daisy-chained field devices on a single tank. Terminators are installed at both ends of the fieldbus segment as required in a FOUNDATION fieldbus system. In this example the terminators are enabled in the Rosemount 2410 Tank Hub and a Raptor field device (Rosemount 2240S) the end of the network segment. Figure 3-7.
Reference Manual 300530EN, Rev BA September 2012 Rosemount 2410 Figure 3-8 illustrates an example with a 2-in-1 version of the 5900S in a SIL safety installation. A 4-wire cable is used to connect the Primary and Secondary Tankbuses through the same cable entry. The SIL alarm wire is connected through a separate cable entry. A junction box is used to provide sufficient number of connections for the field devices to the Primary and Secondary Tankbus. Figure 3-8.
Reference Manual 300530EN, Rev BA September 2012 Rosemount 2410 Figure 3-9 illustrates an example with four tanks connected to a Rosemount 2410 Tank Hub (requires 2410 with multiple tanks option). The field devices are connected to a segment coupler at the end of the Tankbus. A separate bus terminator is not required if one of the Raptor field devices with built-in terminator is connected at the end of the fieldbus segment.
Reference Manual 300530EN, Rev BA September 2012 Rosemount 2410 Figure 3-10 illustrates an example with a number of tanks daisy-chained to a Rosemount 2410 Tank Hub (requires multiple tanks option). If a Raptor field device is connected to the end of the Tankbus (fieldbus segment), the built-in terminator can be used. A separate bus terminator may be used instead. Figure 3-10.
Reference Manual 300530EN, Rev BA September 2012 Rosemount 2410 Figure 3-11 illustrates an example with three tanks connected to a Rosemount 2410 Tank Hub (requires multiple tanks option). For each tank the field devices are connected to the Tankbus via a segment coupler. The fieldbus segment needs to be terminated at both ends. A terminator is enabled in the Rosemount 2410 Tank Hub.
Reference Manual 300530EN, Rev BA September 2012 Rosemount 2410 In case the last device on the Tankbus has no internal terminator, an external terminator(1) according to FISCO model and Entity model can be used instead. It can be screwed into a free cable gland on the device. Figure 3-12.
Reference Manual 300530EN, Rev BA September 2012 3.4.9 Cabling for the TRL2/RS485 Bus Rosemount 2410 In a Raptor system a Rosemount 2410 Tank Hub communicates with a 2160 Field Communication Unit using the TRL2/RS485 Modbus protocol, see Section 2: Overview. TRL2 Bus The TRL2 bus requires twisted and shielded pair wiring with a minimum cross-sectional area of 0.50 mm2 (AWG 20 or similar). The maximum length of the TRL2 bus is approximately 4 km /13000 ft.
Reference Manual 300530EN, Rev BA September 2012 Rosemount 2410 3.4.10 Non-IS Connection The non-IS explosion-proof/flameproof compartment has a terminal block for connecting power supply, communication buses to host systems, relay outputs, and HART 4-20 mA analog input and output. 1. Ensure that the power supply is switched off. 2. Loosen the safety locking screw. 3. Remove the cover on the non-IS terminal compartment. 4. Run the wires through the cable gland/conduit.
Reference Manual 300530EN, Rev BA September 2012 Rosemount 2410 Conductor Recommendations Ensure that you use cables suitable for the terminal block of the 2410. The terminal block is designed for cables that meet the specifications as illustrated below. Figure 3-15. Conductor and insulation requirements Stripping length: 10 mm Conductor cross-sectional area, see Table 3-7 Table 3-7. Conductor cross-sectional area Section 3.
Reference Manual 300530EN, Rev BA September 2012 Rosemount 2410 Use a screw driver to insert the conductor into the terminal block as illustrated in Figure 3-16. Figure 3-16. Use a screw driver to connect the conductor to the terminal block Terminal block 1 2 Conductor 3-24 Section 3.
Reference Manual 300530EN, Rev BA September 2012 Rosemount 2410 3.4.11 Non-IS Terminal Block Figure 3-17. Terminal block in the explosion-proof/flameproof compartment XP/Exd/Exe X1 Ground screws for communication bus shields Ground screw Table 3-8.
Reference Manual 300530EN, Rev BA September 2012 Rosemount 2410 Relay Outputs There are two optional relay outputs. You can choose Normally Open (NO) or Normally Closed (NC) by setting a switch as described in “Relay Output Configuration” on page 6-15. NO and NC refers to the contact position when a relay is deenergized. This is also referred to as the Alarm state. The terminology can be summarized as follows: Table 3-9.
Reference Manual 300530EN, Rev BA September 2012 Rosemount 2410 Non-IS Terminal Block for SIL Safety Systems For Safety Integrity Level (SIL) systems the Rosemount 2410 has a terminal block on the Non-IS side with connection to a SIL Alarm Relay output. Figure 3-18. Non-IS (XP/Exd/Exe) terminal block XP/Exd/Exe Ground screw Ground screws SIL Relay Table 3-10. Terminal assignment for SIL version of the 2410 non-IS terminal block Section 3.
Reference Manual 300530EN, Rev BA September 2012 Rosemount 2410 3.4.12 IS Connection The IS compartment has a terminal block for connecting the intrinsically safe Tankbus for communication with field devices on the tank. This terminal block is also used for intrinsically safe HART 4-20 mA analog input/output communication. 1. Make sure that the power supply is switched off. 2. Remove the cover on the IS terminal compartment. 3. Pull the cable through the cable gland/conduit.
Reference Manual 300530EN, Rev BA September 2012 3.4.13 Intrinsically Safe Terminal Block Rosemount 2410 The Intrinsically safe side of the Rosemount 2410 Tank Hub connects to the Tankbus which communicates with field devices on the tank. Figure 3-20. Intrinsically safe terminal block IS/Exi X2 Ground screws Table 3-11.
Reference Manual 300530EN, Rev BA September 2012 Rosemount 2410 IS Terminal Block for SIL Safety Systems For Safety Integrity Level (SIL) systems the Rosemount 2410 has a terminal block with a SIL Alarm output for connection to a Rosemount 5900S Radar Level Gauge. Figure 3-21. IS/Exi terminal block for SIL systems IS/Exi SIL Alarm Ground screws Table 3-12.
Reference Manual 300530EN, Rev BA September 2012 Rosemount 2410 3.4.14 Wiring Diagrams Figure 3-22. Wiring diagram on the intrinsically safe (IS/Exi) side Terminal block on intrinsically safe side IS/Exi ROSEMOUNT 2410 Not used (future option) IS secondary bus Intrinsically safe Tankbus Rosemount 2230 Rosemount 2240S Intrinsically safe Tankbus Section 3.
Reference Manual 300530EN, Rev BA September 2012 Rosemount 2410 Figure 3-23. Wiring diagram on the non-intrinsically safe (XP/Exd/Exe) side Terminal block on Non-intrinsically safe side XP/Exd/Exe ROSEMOUNT 2410 Power supply Secondary bus Secondary power Relay outputs Primary bus Modem Figure 3-24. Wiring diagram for Rosemount 2410 and Rosemount 5900S in a SIL safety system 3-32 Section 3.
Exi Section 3.
Reference Manual Rosemount 2410 3-34 300530EN, Rev BA September 2012 Section 3.
Reference Manual 300530EN, Rev BA September 2012 Section 4 Rosemount 2410 Series Configuration 4.1 4.2 4.3 4.4 4.5 4.6 4.1 SAFETY MESSAGES Safety Messages . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 4-1 Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 4-2 Configuration Tools . . . . . . . . . . . . . . . . . . . . . . . . . page 4-2 Basic Configuration of a Rosemount 2410 . . . . . . page 4-3 Advanced Configuration . . . . . . . . . . . . . . . . . . .
Reference Manual 300530EN, Rev BA September 2012 Rosemount 2410 Series 4.2 INTRODUCTION A Raptor system includes a wide range of devices for tank monitoring. It is a flexible and scalable system which can be adapted to various applications and small or large tank farms.
Reference Manual 300530EN, Rev BA September 2012 Rosemount 2410 Series 4.4 BASIC CONFIGURATION OF A ROSEMOUNT 2410 This is a general description of how to configure a Rosemount 2410 Tank Hub. The Raptor System Configuration Manual (Document no. 300510EN) provides a detailed description of how to use the TankMaster WinSetup program as a configuration tool for the Rosemount 2410.
Reference Manual 300530EN, Rev BA September 2012 Rosemount 2410 Series 4.5 ADVANCED CONFIGURATION The installation wizard in TankMaster Winsetup comprises a basic configuration of the Rosemount 2410. There are more options available in case further configuration is needed: • Primary/Secondary Bus configuration • Up to ten “virtual” Relay Functions • Hybrid Density See Appendix C: Advanced Configuration for more information. 4.
Reference Manual 300530EN, Rev BA September 2012 4.6.1 Installation Wizard Rosemount 2410 Series The TankMaster WinSetup wizard is the recommended tool for installing the Rosemount 2410. It supports basic configuration of the 2410. To configure a 2410 do the following: 1. Start the installation wizard in TankMaster WinSetup. Figure 4-1. The installation wizard supports easy installation of the Rosemount 2410 Install New... 2. Select the Devices folder. 3.
Reference Manual 300530EN, Rev BA September 2012 Rosemount 2410 Series 4.6.3 FCU 2160 Configuration In case the system includes a 2160 Field Communication Unit (FCU), it has to be installed prior to installing the Rosemount 2410 Tank Hub. The following is a brief description of how to install a 2160 FCU. See the Raptor System Configuration Manual (Document no. 300510EN) for a more comprehensive description. To install and configure a 2160 FCU: 1.
Reference Manual 300530EN, Rev BA September 2012 Section 5 Rosemount 2410 Operation 5.1 5.2 5.4 5.5 5.6 5.1 SAFETY MESSAGES Safety Messages . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 5-1 Integral Display . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 5-2 Error Messages . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 5-5 LED . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 5-6 Specifying Display Variables . . . . . . . . .
Reference Manual Rosemount 2410 5.2 INTEGRAL DISPLAY 300530EN, Rev BA September 2012 The Rosemount 2410 Tank Hub can be equipped with an optional integral display for presentation of measurement data and diagnostics. When the device is switched on, the display presents information such as device model, communication protocol (Modbus, Enraf, etc.) and adress, relay configuration, software version, serial number, unit ID, and write protection status.
Reference Manual 300530EN, Rev BA September 2012 Rosemount 2410 Table 5-1.
Reference Manual 300530EN, Rev BA September 2012 Rosemount 2410 5.3 START-UP INFORMATION When the Rosemount 2410 starts up, all LCD segments light up for approximately 5 seconds. The start-up information appears on the display when the software initialization procedure is finished. The Primary Bus configuration appears first, followed by the Secondary Bus configuration. Each item appears a few seconds on the display: Table 5-2.
Reference Manual 300530EN, Rev BA September 2012 Rosemount 2410 5.4 ERROR MESSAGES In addition to presenting measurement values, the display can show software and hardware error messages. In case of an error, the upper row shows “ERROR” and the lower row toggles between “FAIL” and the error code. Figure 5-2. Error codes can be presented on the 2410 display “ERROR” indication Fail/Error code The following error codes are used: Table 5-3.
Reference Manual 300530EN, Rev BA September 2012 Rosemount 2410 5.5 LED There are three Light Emitting Diodes (LED) on the Rosemount 2410 front for status and error information. Figure 5-3. The Rosemount 2410 has three LEDs Error LED (Red) Status LED (Yellow) Power On LED (Green) The following color codes are used for the 2410 LEDs: Table 5-4. LED color codes 5.5.1 LED Start-Up Information Table 5-5.
Reference Manual 300530EN, Rev BA September 2012 5.5.2 Error LED Rosemount 2410 In normal operation the Error LED (Red) is turned off. In case a device error occurs, the LED will flash a sequence that corresponds to the error code followed by a five second pause. Figure 5-4. Error codes are presented by the Error LED Error LED (Red) The following errors codes may appear: Table 5-6.
Reference Manual 300530EN, Rev BA September 2012 Rosemount 2410 5.6 SPECIFYING DISPLAY VARIABLES The Rosemount 2410 can be configured to present measurement data on the optional integral display. Measurement data such as Level, Level Rate, Free Water Level and many other tank variables can be displayed. Measurement units for Level, Volume, Temperature, Density, Pressure, and Weight can be specified. The display will alternate between the selected items at a rate given by the Display Toggle Time parameter.
Reference Manual 300530EN, Rev BA September 2012 Section 6 Rosemount 2410 Service and Troubleshooting 6.1 6.2 6.3 6.1 SAFETY MESSAGES Safety Messages . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 6-1 Service . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 6-2 Troubleshooting . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Reference Manual 300530EN, Rev BA September 2012 Rosemount 2410 6.2 SERVICE 6.2.1 This section briefly describes functions which may be useful for service and maintenance of a Rosemount 2410 Tank Hub. If not otherwise stated, most examples are based on using the TankMaster WinSetup tool to access these functions. See the Raptor System Configuration Manual (Document No. 300510EN) for more information on how to use the TankMaster WinSetup program.
Reference Manual 300530EN, Rev BA September 2012 Rosemount 2410 Predefined All 4. Choose Predefined for a basic selection of registers. Choose the All option if you would like to view a range of registers by your own choice. For the All option, specify a range of registers by setting a start value in the Start Register input field, and the total number of registers to be displayed in the Number of Registers field (1-500). Up to 50 registers is recommended for a quick update of the list. 5.
Reference Manual 300530EN, Rev BA September 2012 Rosemount 2410 6.2.3 Device Live List The 2410 Hub Device Live List lets you view devices connected to the Tankbus. You can, for example, see the Device Id, Tag, and whether the devices are configured or not. The Device Live List is useful when you are going to configure devices in a Raptor system, in order to verify that the required devices are connected to the Tankbus. To view the Device Live List: 1. Start the TankMaster WinSetup program. 2.
Reference Manual 300530EN, Rev BA September 2012 6.2.4 Configuration Backup Rosemount 2410 Input and Holding Registers of the Rosemount 2410 Tank Hub can be stored on disk, which can be useful for backup purposes and troubleshooting. You can save a predefined set of Holding Registers to make a backup copy of the current 2410 Tank Hub configuration. To save the current configuration to file do the following: 1. Start the TankMaster WinSetup program. 2.
Reference Manual 300530EN, Rev BA September 2012 Rosemount 2410 6.2.5 Configuration Recovery TankMaster WinSetup offers the option to replace the current Holding Register database with a backup database stored on disk. This can be useful, for example, if you would like to recover configuration data. To load a backup database do the following: 1. In the TankMaster WinSetup workspace select the 2410 Tank Hub icon that represents the device for which you want to load a new database. 2.
Reference Manual 300530EN, Rev BA September 2012 6.2.6 Diagnostics Rosemount 2410 TankMaster WinSetup offers the option to view diagnostic registers for the Rosemount 2410 Tank Hub. The diagnostic registers are selected from available Input and Holding Registers to provide a quick overview of the current device status. For a more comprehensive troubleshooting you may use the View Input Registers function (see also section “Viewing Input and Holding Registers” on page 6-2).
Reference Manual 300530EN, Rev BA September 2012 Rosemount 2410 6.2.7 Device Software Upgrade The Rosemount TankMaster WinSetup program allows you to upgrade the 2410 Tank Hub and other Raptor devices with new software. To upgrade a device with new software do the following: 1. Ensure that the latest versions of *.ini-files are installed on the TankMaster PC. New *.
Reference Manual 300530EN, Rev BA September 2012 Rosemount 2410 c. From the Available Devices pane choose a 2410 Tank Hub to be programmed and click the Move button. d. Repeat for each device to be programmed. Use the Remove button if you want to change the list of devices to be programmed. 7. Click the Browse button to locate the flash program file. A flash file is identified by file extension *.cry. For a 2410 Tank Hub, a flash file name may typically look like: 2410_APPL_xxx_yy.
Reference Manual 300530EN, Rev BA September 2012 Rosemount 2410 6.2.8 Write Protection A Rosemount 2410 Tank Hub can be write protected to avoid unintentional configuration changes when using the TankMaster programs. To write protect the 2410 Tank Hub: 1. Start the TankMaster WinSetup program. 2. In the WinSetup workspace select the Logical View tab. 3. Click the right mouse button on the device icon that represents the 2410 Tank Hub: Write Protect 4.
Reference Manual 300530EN, Rev BA September 2012 6.2.9 Write Protection Switch Rosemount 2410 A switch on the front of the Rosemount 2410 Tank Hub can be used to prevent unauthorized changes of the holding register database. Figure 6-2. The 2410 Tank Hub write protection switch on the built-in integral display Write protection switch Section 6.
Reference Manual 300530EN, Rev BA September 2012 Rosemount 2410 6.2.10 Simulation Mode The Simulation Mode function lets you verify communication between a Rosemount 2410 Tank Hub and a host system without connecting actual field devices. The 2410 Tank Hub Simulation window allows you to choose which parameters to be calculated by the 2410. The calculations are based on input from simulated tank measurement data such as product level, average temperature, liquid pressure, and other variables.
Reference Manual 300530EN, Rev BA September 2012 Rosemount 2410 Figure 6-4. Simulation mode active is indicated in the WinSetup workspace Simulation mode active NOTE Simulation continues for the specified period of time. It can also be stopped manually at any time by pressing the Stop button in the Simulation window. Advanced Simulation 1. If a Calculate Parameter check-box is selected, the simulation parameter is calculated based on input data from the holding registers Simulation HREGS 3800 to 4056.
Reference Manual Rosemount 2410 6.2.11 Testing the Relays 300530EN, Rev BA September 2012 The Manual Control of Relay function lets you manually open or close the Rosemount 2410 Tank Hub built-in relays in order to verify the relay function. After the specified Safety Reset Time the relay automatically returns to normal mode. To change relay state by using the TankMaster WinSetup program do the following: 1. In the TankMaster WinSetup workspace select the 2410 icon. 2.
Reference Manual 300530EN, Rev BA September 2012 6.2.12 Relay Output Configuration Rosemount 2410 To change the Normallly Open/Normally Closed settings of the K1 and K2 relays, do the following: 1. Disconnect the power supply. Figure 6-5. Rosemount 2410 Tank Hub front view Front cover 2. Remove the front cover. 3. Remove the plastic display cover. 4. Switch the jumpers to the desired settings: Normallly Open or Normally Closed. Figure 6-6.
Reference Manual 300530EN, Rev BA September 2012 Rosemount 2410 6.2.13 Loading the Default Database The various configuration parameters of the 2410 Tank Hub is stored in a Holding Register database. The Holding Register factory setting is stored in the default database. TankMaster WinSetup offers the option to load the default database. This may be useful if, for example, you would like to try out new database settings and then be able to reload the original factory settings.
Reference Manual 300530EN, Rev BA September 2012 6.2.14 Logging Measurement Data Rosemount 2410 The Rosemount 2410 supports logging of diagnostic registers. This function is useful for verifying that the gauge works properly. The logging function can be accessed by using the TankMaster WinSetup program. To start logging do the following: 1. Start the TankMaster WinSetup program. 2. Select the Rosemount 2410 Tank Hub icon in the WinSetup workspace. 3. Click the right mouse button and choose Logging: 4.
Reference Manual 300530EN, Rev BA September 2012 Rosemount 2410 6.3 TROUBLESHOOTING Table 6-3. Troubleshooting chart Symptom No contact with the Rosemount 2410 Tank Hub Possible cause Action Wiring • Check that wires are properly connected to the terminals. • Check for dirty or defective terminals. • Check wire insulation for possible short circuits to ground. • Check that the 2410 Tank Hub is connected to the right communication port on the control room PC (if no FCU is used).
Reference Manual 300530EN, Rev BA September 2012 Rosemount 2410 Symptom No communication with one or more devices on the Tankbus Possible cause Action Wiring • Check that the devices appear in the Device Live List (see “Device Live List” on page 6-4). • Check diagnostics information, see “Diagnostics” on page 6-7 for warning or error messages. • Check that wires are properly connected to the terminals. • Check for dirty or defective terminals.
Reference Manual 300530EN, Rev BA September 2012 Rosemount 2410 Symptom TankMaster does not present measurement data from one or more devices connected to the Tankbus. The devices communicate on the Tankbus and appear in the Device Live List. Incorrect temperature reading from temperature transmitter Possible cause • Check the Modbus communication addresses in the 2160 FCU slave database. In TankMaster WinSetup open the FCU Properties/Slave Database window.
Reference Manual 300530EN, Rev BA September 2012 Rosemount 2410 Symptom Incorrect level reading from radar level gauge Possible cause Configuration error Measurement units are not compatible with host system Action • Check configuration of the level gauge; in TankMaster Winsetup open Properties for the level gauge associated with the tank. • See the Rosemount 5900S Reference Manual (Document no. 300520en) and the Raptor System Configuration Manual (Document no.
Reference Manual 300530EN, Rev BA September 2012 Rosemount 2410 Symptom Possible cause Action 2410 icon in TankMaster WinSetup is red Simulation mode active • Stop simulation mode; open WinSetup Set Simulation Mode window and click the Stop button. All measurement values are indicated with “SensFail” in the WinSetup Tank View window, and with “Error” in the WinOpi Tank View window. Map conflict. One or more tank measurement variables are mapped to the wrong source parameter.
Reference Manual 300530EN, Rev BA September 2012 6.3.1 Device Status Rosemount 2410 The current device status is shown in Input Register 1000. You can view the device status register by opening the Diagnostic window (see “Diagnostics” on page 6-7) or the View Input Registers window (see “Viewing Input and Holding Registers” on page 6-2). Double-clicking the Value field of the Device Status register opens an expanded bitfield window with informaion on the current device status as shown in Figure 6-7.
Reference Manual 300530EN, Rev BA September 2012 Rosemount 2410 6.3.2 Warning Messages Warning messages are displayed in the Rosemount Tankmaster program. Input Register 1004 provides an overview of active device warnings (see “Diagnostics” on page 6-7 or “Viewing Input and Holding Registers” on page 6-2 for information on how to view diagnostics and various Input registers in TankMaster WinSetup).
Reference Manual 300530EN, Rev BA September 2012 Rosemount 2410 Message Map conflict tank no. Map conflict TMV type (TMV=Tank Measurement Variable) Map conflict device 1 Map conflict device 1 TV no. (TV=Tank Variable) Map conflict device 2 Map conflict device 2 TV no. (TV=Tank Variable) Internal map conflict Section 6. Service and Troubleshooting Description Input register no. 6260 Input register no.
Reference Manual 300530EN, Rev BA September 2012 Rosemount 2410 6.3.3 Error Messages Error messages may be displayed on the Rosemount 2410 integral display and in the Rosemount Tankmaster program. You also have the option to view Input Register 1002 for an overview of active device errors (see “Diagnostics” on page 6-7 or “Viewing Input and Holding Registers” on page 6-2 for information on how to view diagnostics and various Input registers with TankMaster WinSetup).
Reference Manual 300530EN, Rev BA September 2012 Rosemount 2410 Message Description Other Memory Error Input register no. 6108: Bit 0: CheckSum Bit 1: Stack Sys Error Input register no. 6110. Bit 0: Task Supervisor Display Error Input register no. 6112. Bit 0: Hardware Bit 1: Com Bit 2: Configuration Aux Error Input register no. 6114.
Reference Manual Rosemount 2410 6-28 300530EN, Rev BA September 2012 Section 6.
Reference Manual 300530EN, Rev BA September 2012 Appendix A Rosemount 2410 Reference Data A.1 A.2 A.3 Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page A-1 Dimensional drawings . . . . . . . . . . . . . . . . . . . . . . . page A-4 Ordering Information . . . . . . . . . . . . . . . . . . . . . . . . page A-5 A.
Reference Manual 300530EN, Rev BA September 2012 Rosemount 2410 Analog input/output electrical characteristics Analog Input Maximum number of input channels: 1 Input Current range: 0 - 23 mA Configurable Min and Max alarm limits. Lift-off voltage (Passive IS and NON-IS): 10.5V Max input voltage (Passive IS and NON-IS): 30V Output voltage (Active): Non-IS: 22 ±2.0V (open loop); 20.8 ±2.0V@3,75 mA; 14.8 ±2.0V @ 21.75 mA IS: 21 ±2.0V (open loop); 18.8 ±2.0V@3,75 mA; 8.2 ±2.0V @ 21.
Reference Manual 300530EN, Rev BA September 2012 Rosemount 2410 Mechanical Housing material Installation Dimensions Weight Polyurethane-covered die-cast aluminum Can be installed on a 33.4-60.3 mm (1-2 in.) diameter pipe or wall See “Dimensional drawings” on page A-4. 4.7 kg (10.4 lbs) Environment Ambient temperature Storage temperature Humidity Ingress protection Metrology sealing possibility Write protect switch Transient / built-in lightning protection -40 to 70 °C (-40 to 158 °F).
Reference Manual 300530EN, Rev BA September 2012 Rosemount 2410 A.2 DIMENSIONAL DRAWINGS Figure A-1. Rosemount 2410 dimensions 254 mm 164 mm 193 mm A-4 Appendix A.
Reference Manual 300530EN, Rev BA September 2012 Rosemount 2410 A.
Reference Manual 300530EN, Rev BA September 2012 Rosemount 2410 Code (Pos 8) Integral Display 1 LCD 0 None Note Code (Pos 9) Power Supply P Extended input range: 48-240 VAC at 50/60 Hz, and 24-48 VDC Code (Pos 10) Software S Standard Note Note Code (Pos 11) Hazardous Location Certification E1 ATEX Flameproof with intrinsically safe output Note E5 FM-US Explosionproof with intrinsically safe output E6 FM-Canada Explosionproof with intrinsically safe output E7 IECEx Flameproof with
Reference Manual 300530EN, Rev BA September 2012 Appendix B Rosemount 2410 Product Certifications B.1 B.2 B.3 B.4 B.1 SAFETY MESSAGES Safety messages . . . . . . . . . . . . . . . . . . . . . . . . . . . page B-1 EU Conformity . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page B-2 Hazardous Locations Certifications . . . . . . . . . . . . page B-3 Approval Drawings . . . . . . . . . . . . . . . . . . . . . . . . . .
Reference Manual 300530EN, Rev BA September 2012 Rosemount 2410 High voltage that may be present on leads could cause electrical shock: Avoid contact with leads and terminals. Make sure the mains power to the device is off and the lines to any other external power source are disconnected or not powered while wiring the device. B.2 EU CONFORMITY B-2 The EC declaration of conformity for all applicable European directives for this product can be found on the Rosemount website at www.rosemount.com.
Reference Manual 300530EN, Rev BA September 2012 Rosemount 2410 B.3 HAZARDOUS LOCATIONS CERTIFICATIONS The Rosemount 2410 Tank Hubs that have the following labels attached have been certified to comply with the requirements of the approval agencies noted. B.3.1 Factory Mutual US Approvals Certificate of Compliance: 3035492. Figure B-1.
Reference Manual 300530EN, Rev BA September 2012 Rosemount 2410 HART/4-20 mA ENTITY IS I/O Option Active Current Loop XP-AIS CL I, DIV. 1 GP C & D AEx de[ia IIC] IIB Uo = 23.1 V, Io = 95.3 mA, Po = 550 mW Group IIC: Co 0.14 F, Lo 3.9 mH Group C, IIB: Co 1.0 F, Lo 15 mH Group D, IIA: Co 3.67 F, Lo 33 mH Passive Current Loop AEx de[ib IIC] IIB Ui = 30.
Reference Manual 300530EN, Rev BA September 2012 B.3.2 Factory Mutual Canadian Approvals Rosemount 2410 Certificate of Compliance: 3035492C. Figure B-2.
Reference Manual 300530EN, Rev BA September 2012 Rosemount 2410 HART/4-20 mA ENTITY IS I/O Option Active Current Loop XP-AIS CL I, DIV. 1 GP C & D Ex de[ia IIC] IIB Uo = 23.1 V, Io = 95.3 mA, Po = 550 mW Group IIC: Co 0.14 F, Lo 3.9 mH Group C, IIB: Co 1.0 F, Lo 15 mH Group D, IIA: Co 3.67 F, Lo 33 mH Passive Current Loop Ex de[ia IIC] IIB Ui = 30.
Reference Manual 300530EN, Rev BA September 2012 B.3.3 European ATEX Directive Information Rosemount 2410 The Rosemount 2410 Tank Hubs that have the following label attached have been certified to comply with Directive 94/9/EC of the European Parliament and the Council as published in the Official Journal of the European Communities No. L 100/1 on 19-April-1994. Figure B-3.
Reference Manual 300530EN, Rev BA September 2012 Rosemount 2410 FISCO Power Supply Ex de[ib] IIB T4 (-50 °C Ta +70 °C) Uo=15V, lo=354mA, Po=5.32W Um=250 V HART/4-20 mA ENTITY IS I/O Option Active Current Loop Ex de[ia IIC] IIB T4 (-50 °C
Reference Manual 300530EN, Rev BA September 2012 B.3.4 Rosemount 2410 IECEx Approval Figure B-4. IECEx approval labels No Current Loop Active Current Loop Passive Current Loop E7 The following information is provided as part of the label of the device Appendix B. Product Certifications • Name and address of the manufacturer (Rosemount) • Model number • Serial number of the device • IECEx Certificate of Conformity Number IECEx FMG 10.
Reference Manual 300530EN, Rev BA September 2012 Rosemount 2410 FISCO Power Supply Ex de[ib] IIB Gb T4 (-50 °C Ta +70 °C) Uo=15V, lo=354mA, Po=5.32W Um=250 V HART/4-20 mA ENTITY IS I/O Option Active Current Loop Ex de[ia IIC Ga] IIB Gb T4 (-50 °C
Reference Manual 300530EN, Rev BA September 2012 B.4 APPROVAL DRAWINGS Rosemount 2410 Follow the installation guidelines presented in Factory Mutual system control drawings in order to maintain certified ratings for installed devices. The following drawing is included in the documentation for the Rosemount 2410 Tank Hub: 9240040-901 System Control Drawing for hazardous location installation of intrinsically safe FM ATEX, FM IECEx, FM-US, and FM-C approved apparatus.
Reference Manual Rosemount 2410 B-12 300530EN, Rev BA September 2012 Appendix B.
Reference Manual 300530EN, Rev BA September 2012 Appendix C Rosemount 2410 Advanced Configuration C.1 C.2 C.3 C.4 C.5 C.6 C.7 C.8 C.1 SAFETY MESSAGES Safety messages . . . . . . . . . . . . . . . . . . . . . . . . . . . page C-1 Advanced Configuration in Winsetup . . . . . . . . . . page C-3 Primary Bus . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page C-4 Secondary Bus . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page C-5 Relay Output . . . . . . . . . . . . . . . . . . .
Reference Manual 300530EN, Rev BA September 2012 Rosemount 2410 High voltage that may be present on leads could cause electrical shock: Avoid contact with leads and terminals. Make sure the mains power to the Radar Transmitter is off and the lines to any other external power source are disconnected or not powered while wiring the transmitter. Probes covered with plastic and/or with plastic discs may generate an ignition-capable level of electrostatic charge under certain extreme conditions.
Reference Manual 300530EN, Rev BA September 2012 Rosemount 2410 C.2 ADVANCED CONFIGURATION IN WINSETUP There are advanced configuration options for the Rosemount 2410 Tank Hub which are not included in the TankMaster WinSetup installation wizard. These options are available via the Properties option in the WinSetup configuration software. To access the advanced configuration options for the Rosemount 2410, do the following: 1.
Reference Manual 300530EN, Rev BA September 2012 Rosemount 2410 C.3 PRIMARY BUS The Rosemount 2410 has a Primary Bus which is used for communication with a Rosemount 2160 Field Communication Unit (FCU) or a control room computer. The Primary Bus supports TRL2 and RS-485 bus communication. To open the Primary Bus window: 1. In the WinSetup workspace click the right mouse button on the 2410 icon. 2. Choose the Properties option. 3. In the 2410 Tank Hub window select the Configuration tab. 4.
Reference Manual 300530EN, Rev BA September 2012 C.4 SECONDARY BUS Rosemount 2410 The Rosemount 2410 Secondary Bus is used for communication with emulated devices. It supports protocols such as the TRL2 Modbus, Enraf, Varec, L&J, and Profibus. To open the Secondary Bus window: 1. In the WinSetup workspace click the right mouse button on the 2410 icon 2. Choose the Properties option. 3. In the 2410 Tank Hub window select the Configuration tab. 4. Click the Secondary Bus button. Figure C-3.
Reference Manual 300530EN, Rev BA September 2012 Rosemount 2410 C.5 RELAY OUTPUT The Rosemount 2410 has two relays which can be configured with one or two set points. Control mode (auto/disabled), relay output source, set-point etc. can be specified. To open the 2410 Tank Hub Virtual Relay window: 1. In the WinSetup workspace click the right mouse button on the 2410 icon, choose Properties and select the Configuration tab. 2. Click one of the Virtual Relay No.
Reference Manual 300530EN, Rev BA September 2012 Rosemount 2410 Virtual Relay States There are three virtual relay states available: Table C-1. 2410 Relay States Virtual Relay State Alarm Normal Toggle Description In the Alarm state the relay is de-energized. Depending on how the relays are connected, they will be either open or closed in the de-energized state. Note that a relay defined as Normally Open will be open in the Alarm state.
Reference Manual 300530EN, Rev BA September 2012 Rosemount 2410 Relay output configuration The relay output can be selected as either Normally Open or Normally Closed referring to the contact position when the relay is de-energized. This also refers to the Alarm (Reset) state. The relay terminology can be summarized as shown in Table C-3: Table C-3.
Reference Manual 300530EN, Rev BA September 2012 Rosemount 2410 Relay Zones You can use one or two set points for relays connected to the Rosemount 2410 Tank Hub. Consequently, there are two or three zones in which different relay states can be specified. For each zone you can set any of the three available relay states Normal, Alarm or Toggle.
Reference Manual Rosemount 2410 C.6 HYBRID DENSITY CALCULATION 300530EN, Rev BA September 2012 The Rosemount TankMaster software can be used in a hybrid density system to calculate Observed Density. Density calculations are also available for a host system connected directly to a Rosemount 2410 without using TankMaster. Then the density calculations are performed internally by the 2410 Tank Hub. To set up a Rosemount 2410 for hybrid density applications do the following: 1.
Reference Manual 300530EN, Rev BA September 2012 Rosemount 2410 6. In the 22XX ATD / Advanced Parameter Source Configuration window, ensure that the Vapor Pressure (P3) and Liquid Pressure (P1) parameters are mapped to the actual source devices on the tank. In case there is no vapor pressure sensor installed, a manual value can be used instead. Figure C-7. Pressure parameters are mapped to the actual sensors 7. Configure the 2410 Hybrid Density function, see “Hybrid Density Configuration” on page C-12.
Reference Manual 300530EN, Rev BA September 2012 Rosemount 2410 C.6.1 Hybrid Density Configuration To configure the Rosemount 2410 hybrid density function do the following: 1. Open the 2410 Tank Hub/Configuration window. Figure C-8. 2410 Properties window 2. Click the Hybrid Density No. [X] button to open the 2410 Tank Hub Hybrid Density Configuration window. Up to three tanks can be configured for Hybrid Density calculations. Figure C-9. 2410 Hybrid Density Configuration window C-12 Appendix C.
Reference Manual 300530EN, Rev BA September 2012 Rosemount 2410 3. From the Tank Name/Hub Position list select the tank to be configured for hybrid density calculations. 4. Enter Local Gravity, Air Density and Vapor Density. These parameters are used for calculating the Observed Density. See the TankMaster WinOpi Reference Manual (Document No. 303028EN) for more information on inventory calculations. Enter Upper and Lower Density Limits for the Observed Density.
Reference Manual 300530EN, Rev BA September 2012 Rosemount 2410 C.7 VOLUME CONFIGURATION To configure the Rosemount 2410 Tank Hub for volume calculations, choose one of the standard tank shapes, or the strapping table option, see Table C-4 on page C-15. Select None if volume calculation is not used. For the standard tanks, a Volume Offset parameter can be specified to be used for a non-zero volume that corresponds to the Zero Level.
Reference Manual 300530EN, Rev BA September 2012 Rosemount 2410 Holding and Input Registers for Volume Configuration Holding registers 4300 to 4732 are used for volume configuration. The different parameters are given in Table C-4 below (see “Viewing Input and Holding Registers” on page 6-2 for more information on how to view and edit Holding Registers).
Reference Manual Rosemount 2410 300530EN, Rev BA September 2012 The TankMaster WinSetup program lets you edit Holding registers for volume calculations as illustrated in Figure C-10. Figure C-10. Holding register view for volume configuration in TankMaster WinSetup The volume calculation result is available in input register IR4702 as well as in input register area starting with IR3400 (tank 1). The result can be presented in the View Input Registers window as illustrated in Figure C-11: Figure C-11.
Reference Manual 300530EN, Rev BA September 2012 C.8 ARITHMETIC OPERATIONS Rosemount 2410 The Rosemount 2410 Tank Hub supports various arithmetic calculations. Holding Registers 4800 to 4879 are used for up to 10 arithmetic operations. You may perform several operations for one or many tanks. Arithmetic operations can, for example, be used to calculate the difference between product levels measured by two different level gauges. Figure C-12.
Reference Manual 300530EN, Rev BA September 2012 Rosemount 2410 C-18 Name Holding Register no. Description Arithmetic1 B tank number 4807 Tank for the arithmetic operation parameter B. 0: Not active 1: Tank 1 2: Tank 2 3: Tank 3 4: Tank 4 5: Tank 5 6: Tank 6 7: Tank 7 8: Tank 8 9: Tank 9 10: Tank 10 Arithmetic2 operation 4808 Arithmetic3 operation 4816 - - Arithmetic10 operation 4872 Appendix C.
Reference Manual 300530EN, Rev BA September 2012 C.8.1 Delta Level Calculation Rosemount 2410 The following example illustrates how to use TankMaster WinSetup to configure a Rosemount 2410 to calculate the difference between product levels for two tanks Tank 1 and Tank 3. The result is stored in tank measurement variable Delta_Level in Tank 1.
Reference Manual Rosemount 2410 C-20 300530EN, Rev BA September 2012 Appendix C.
Reference Manual 300530EN, Rev BA September 2012 Rosemount 2410 Index Numerics 2160 Field Communication Unit 2-9, 4-6 2410 . . . . . . . . . . . . . . . . . . . . . 2-9 2410 Tank Hub . . . . . . . . . 2-1, 2-9 2410 Tank Hub Simulation window 6-12 5300 Guided Wave Radar . . . 2-10 5400 Radar Level Transmitter 2-10 5900S Radar Level Gauge . . . . 2-9 9 V input voltage . . . . . . . . . . . . 3-9 Diagnostic Registers . . . . . . . . . 6-7 configure . . . . . . . . . . . . . . 6-7 Log Setup . . . . . . . .
Reference Manual 300530EN, Rev BA September 2012 Rosemount 2410 Relay output . . . . . . . . . . . . . . C-6 Relay output configuration first and second set points C-6 hysteresis . . . . . . . . . . . . . C-6 hysteresis zone . . . . . . . . C-6 jumper settings . . . . . . . . .6-15 K1, K2 . . . . . . . . . . . . . . .6-15 Normally Closed . . . . . . . . C-8 Normally Open . . . . . . . . . C-8 Relay zones . . . . . . . . . . . C-9 relay zones . . . . . . . . . . . . C-6 set points . . . . . . . . . . . . .
Reference Manual 300530EN, Rev BA September 2012 Rosemount and the Rosemount logotype are trademarks of Rosemount Inc. HART is a trademark of the HART Communication Foundation. PlantWeb is a trademark of one of the Emerson Process Management group of companies. AMS Suite is a trademark of Emerson Process Management. FOUNDATION is a trademark of the Fieldbus Foundation. VITON, and Kalrez are trademarks of DuPont Performance Elastomers. Hastelloy is a trademark of Haynes International.
