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Instruction Manual

IM-106-340, Rev 4.0

May 2006

Oxymitter 4000

Oxygen Transmitter

Summary of content (176 pages)

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Instruction Manual IM-106-340, Rev 4.0 May 2006 Oxymitter 4000 Oxygen Transmitter http://www.raihome.
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HIGHLIGHTS OF CHANGES Effective May 31, 2006 Rev. 4.0 Page Summary General Reformatted entire manual from a two column layout. Removed all references to JIS specifications. Replaced SPS 4000 information with SPS 4001B information. Cover Updated photo, revision number and date. viii Removed Figure 3. Oxymitter 4000 with SPS 4000 Wiring Diagram from Quick Start Guide. 1-2 Revised Figure 1-1 to show SPS 4001B and updated IMPS 4000. 1-5 Revised Figure 1-2 to show SPS 4001B.
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HIGHLIGHTS OF CHANGES (CONTINUED) Effective May 31, 2006 Rev. 4.0 (Continued) Page Summary 10-5 Removed Ceramic Diffuser Hub Assy. Changed part numbers 4851B89G04 and 4851B90G04 to 10 microns. 10-6 Revised Table 10-2. Removed Replacement Parts for SPS 4000 table. 11-4 Revised Figure 11-4 to show the SPS 4001B. 11-6 Added Figure 11-7 and explanation of the Oxybalance Display and Averaging System. A-21 Added General Precautions for Handling and Storing High Pressure Gas Cylinders.
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Instruction Manual IM-106-340, Rev 4.0 May 2006 Oxymitter 4000 Table of Contents Essential Instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . i SECTION i Introduction Preface . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . iv Definitions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . iv Symbols . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
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Instruction Manual Oxymitter 4000 IM-106-340, Rev 4.0 May 2006 SECTION 4 Configuration of Oxymitter 4000 with LOI Verify installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-1 Mechanical Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-1 Terminal Block Wiring. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-1 Oxymitter 4000 Configuration. . . . . . . . . . . . . . . . . . . . . . . . . . . . .
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Instruction Manual IM-106-340, Rev 4.0 May 2006 Oxymitter 4000 SECTION 10 Replacement Parts Probe Replacement Parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-1 Electronics Replacement Parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-6 SECTION 11 Optional Accessories HART Handheld 375 Communicator . . . . . . . . . . . . . . . . . . . . . . . . . 11-1 Asset Management Solutions (AMS) . . . . . . . . . . . . . . . . . . . . . . . . . 11-2 By-Pass Packages . .
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Instruction Manual Oxymitter 4000 TOC-4 IM-106-340, Rev 4.
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Instruction Manual IM-106-340, Rev. 4.0 May 2006 Oxymitter 4000 Oxymitter Oxygen Transmitters READ THIS PAGE BEFORE PROCEEDING! ESSENTIAL INSTRUCTIONS Emerson Process Management designs, manufactures and tests its products to meet many national and international standards. Because these instruments are sophisticated technical products, you MUST properly install, use, and maintain them to ensure they continue to operate within their normal specifications.
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Instruction Manual IM-106-340, Rev. 4.0 May 2006 Section i Oxymitter 4000 Introduction Preface . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page iv Definitions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page iv Symbols . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page iv What You Need To Know . . . . . . . . . . . . . . . . . . . . . . . . . . page v Can You Use the Quick Start Guide? . . . . . . . .
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Instruction Manual IM-106-340, Rev. 4.0 May 2006 Oxymitter 4000 PREFACE The purpose of this manual is to provide information concerning the components, functions, installation and maintenance of the Oxymitter 4000 Oxygen Transmitter. Some sections may describe equipment not used in your configuration. The user should become thoroughly familiar with the operation of this module before operating it. Read this instruction manual completely.
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Instruction Manual IM-106-340, Rev. 4.0 May 2006 Oxymitter 4000 WHAT YOU NEED TO KNOW Highlights an operation or maintenance procedure, practice, condition, statement, etc. If not strictly observed, could result in injury, death, or long-term health hazards of personnel. BEFORE INSTALLING AND WIRING A ROSEMOUNT ANALYTICAL OXYMITTER 4000 OXYGEN TRANSMITTER 1.
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Instruction Manual IM-106-340, Rev. 4.0 May 2006 Oxymitter 4000 Figure 2. Installation Options Oxymitter 4000 with Remote Electronics OXYMITTER 4000 Line Voltage 4-20 mA Cal. Gas Instr. Air (Ref. Air) OXYMITTER 4000 WITH REMOTE ELECTRONICS AND SPS 4001B Line Voltage 4-20 mA Logic I/O Calibration Gas Reference Air Cal. Gas 2 Cal. Gas 1 Instr. Air SPS 4001B OXYMITTER 4000 WITH REMOTE ELECTRONICS AND IMPS Line Voltage 4-20 mA Logic I/O Reference Air Cal. Gas 2 Cal. Gas 1 Instr.
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Instruction Manual IM-106-340, Rev. 4.0 May 2006 CAN YOU USE THE QUICK START GUIDE? Oxymitter 4000 Use this Quick Start Guide if... 1. Your system requires an Oxymitter 4000 with or without the SPS 4001B OPTION. Installation options for the Oxymitter 4000 are shown in Figure 1. 2. Your system does NOT require an IMPS 4000 OPTION installation. 3. Your system does NOT use a Remote Electronics as shown in Figure 2. 4.
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Instruction Manual Oxymitter 4000 QUICK START GUIDE FOR OXYMITTER 4000 SYSTEMS IM-106-340, Rev. 4.0 May 2006 Before using the Quick Start Guide, please read "WHAT YOU NEED TO KNOW BEFORE INSTALLING AND WIRING A ROSEMOUNT ANALYTICAL OXYMITTER 4000 OXYGEN TRANSMITTER" on the preceding page. 1. Install the Oxymitter 4000 in an appropriate location on the stack or duct. Refer to "Selecting Location" in Section 2: Installation, for information on selecting a location for the Oxymitter 4000. 2.
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Instruction Manual IM-106-340, Rev. 4.0 May 2006 Oxymitter 4000 Figure 3. Oxymitter 4000 without SPS 4001B Wiring Diagram Terminal Block AC Line Voltage Port AC Terminal Cover Line Voltage (85 to 264 VAC) AC L1 AC N Ground Lugs + Logic I/O + 4-20 mA Signal 4-20 Left Side of Oxymitter 4000 QUICK REFERENCE GUIDE MANUAL CALIBRATION INSTRUCTIONS Signal Port 29770003 - Performing a Manual Calibration with a Membrane Keypad 1. Place the control loop in manual. 2. Press the CAL key.
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Instruction Manual IM-106-340, Rev. 4.0 May 2006 Oxymitter 4000 Perform Calibration 2 3 1 O2 Upper Range Value 1 3 Trim Analog Output 2 3 4 1 1 Analog Output Lower Range Value 3 Toggle Analog Output Tracking 2 2 2 View O2 Value 2 1 1 View Analog Output 1 2 2 1 1 38330001 HART COMMUNICATOR FAST KEY SEQUENCES Technical Support Hotline: For assistance with technical problems, please call the Customer Support Center (CSC). The CSC is staffed 24 hours a day, 7 days a week.
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Instruction Manual IM-106-340, Rev. 4.0 May 2006 Section 1 Oxymitter 4000 Description and Specifications Component Checklist . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 1-1 System Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 1-1 IMPS 4000 (Optional) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 1-12 SPS 4001B (Optional) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 1-12 Model 751 Remote Powered Loop LCD Display . . . .
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Instruction Manual IM-106-340, Rev. 4.0 May 2006 Oxymitter 4000 Figure 1-1. Typical System Package 1 Instr IM-1 uctio n Dece06-340CManual mber Rev. 2005 4.2 OX HA YMITT ZA OX RDOU ER YG EN S AR4000 TRAN EA SM ITT ER 8 2 An al yt ic al An aly 7 tic al 3 4 MAN 4275A00 English Communicator HART o 5 aly 6 1. 2. 3. 4. 5. 6. 7. 8.
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Instruction Manual IM-106-340, Rev. 4.0 May 2006 System Description Oxymitter 4000 The Oxymitter 4000 is designed to measure the net concentration of oxygen in an industrial combustion processes process; i.e., the oxygen remaining after all fuels have been oxidized. The probe is permanently positioned within an exhaust duct or stack and performs its task without the use of a sampling system.
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Instruction Manual Oxymitter 4000 System Configuration IM-106-340, Rev. 4.0 May 2006 Oxymitter 4000 units are available in seven length options, giving the user the flexibility to use an in situ penetration appropriate to the size of the stack or duct. The options on length are 18 in. (457 mm), 3 ft (0,91 m), 6 ft (1,83 m), 9 ft (2,7 m), 12 ft (3,66 m), 15 ft (4,57 m), and 18 ft (5,49 m).
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Instruction Manual IM-106-340, Rev. 4.0 May 2006 Oxymitter 4000 Figure 1-2. Oxymitter 4000 AutoCalibration System Options OXYMITTER 4000 aly IMPS 4000 (1 to 4 Probes) tic al An aly tic al SPS 4001B (1 Probe) 37260039 An 3. Membrane keypad, Figure 1-3, and HART communication are standard. To use the HART capability, you must have either: a. HART Model 275/375 Communicator. b. Asset Management Solutions (AMS) software for the PC.
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Instruction Manual IM-106-340, Rev. 4.0 May 2006 Oxymitter 4000 Figure 1-3. Membrane Keypad DIAGNOSTIC ALARMS HEATER T/C HEATER 02 CELL CALIBRATION CALIBRATION RECOMMENDED INC INC HIGH GAS LOW GAS DEC DEC 02 CELL mV + 02 CELL mv HEATER T/C + HEATER T/C - CAL TEST GAS + PROCESS % 02 MEMBRANE KEYPAD 37260003 TEST POINTS 4. An optional Local Operator Interface, Figure 1-4, allows continuous O2 display and full interface capability. 37260004 Figure 1-4. Local Operator Interface (LOI) 5.
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Instruction Manual IM-106-340, Rev. 4.0 May 2006 Oxymitter 4000 8. The Oxymitter 4000 membrane keypad is available in five languages: English French German Italian Spanish 9. An operator can calibrate and diagnostically troubleshoot the Oxymitter 4000 in one of four ways: a. Membrane Keypad. The membrane keypad, housed within the right side of the electronics housing, provides fault indication by way of flashing LEDs. Calibration can be performed from the membrane keypad. b. LOI.
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Instruction Manual IM-106-340, Rev. 4.0 May 2006 Oxymitter 4000 Figure 1-5. Model 751 LCD Display Panel + + % + 22220059 + 10. The optional Rosemount Analytical 751 remote-mounted LCD display panel shown in Figure 1-5 is loop-driven by the 4-20 mA output signal representing the O2 percentage. 11. Optional OxyBalance Display and Averaging System. Reviews up to eight 4-20 mA signals from individual probes. Trends individual outputs, calculates four programmable averages as additional 4-20 mA outputs.
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Instruction Manual IM-106-340, Rev. 4.0 May 2006 Oxymitter 4000 Figure 1-7.
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Instruction Manual IM-106-340, Rev. 4.0 May 2006 Oxymitter 4000 Figure 1-8.
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Instruction Manual IM-106-340, Rev. 4.0 May 2006 Oxymitter 4000 Figure 1-9.
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Instruction Manual Oxymitter 4000 IM-106-340, Rev. 4.0 May 2006 IMPS 4000 (OPTIONAL) Information on the IMPS 4000 is available in the IMPS 4000 Intelligent Multiprobe Test Gas Sequencer Instruction Manual. SPS 4001B (OPTIONAL) The SPS 4001B Single Probe Autocalibration Sequencer provides the capability of performing automatic, timed or on demand, calibrations of a single Oxymitter 4000 without sending a technician to the installation site.
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Instruction Manual IM-106-340, Rev. 4.0 May 2006 MODEL 751 REMOTE POWERED LOOP LCD DISPLAY Oxymitter 4000 The display (Figure 1-10) provides a simple, economical means to obtain accurate, reliable, and remote indication of important process variables. This display operates on the 4-20 mA line from the Oxymitter 4000. Refer to Model 751 remote powered loop LCD manual for calibration and wiring. Figure 1-10.
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Instruction Manual IM-106-340, Rev. 4.0 May 2006 Oxymitter 4000 Snubber Diffusion Assembly The snubber diffusion assembly, Figure 1-12, is satisfactory for most applications. This element is also available with a flame arrestor, and with a dust seal for use with an abrasive shield. 36210012 Figure 1-12.
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Instruction Manual IM-106-340, Rev. 4.0 May 2006 Oxymitter 4000 Figure 1-14. Abrasive Shield Assembly B A 15 o 3.584 3.554 90o A .45 min B 6.00 VIEW B VIEW A 22.5 o 16860033 0.75 thru 4 pls, eq sp on 4.75 B.C. .745 Dia on a 7.50 Dia B.C. (ref) .755 NOTE In highly abrasive applications, rotate the shield 90 degrees at normal service intervals to present a new wear surface to the abrasive flow stream.
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Instruction Manual IM-106-340, Rev. 4.0 May 2006 Oxymitter 4000 SPECIFICATIONS Oxymitter Specifications O2 Range Standard Accuracy System Response to Calibration Gas Temperature Limits Process Electronics Housing Electronics Package Local Operator Interface Probe Lengths Mounting and Mounting Position 0 to 10% O2, 0 to 25% O2, 0 to 40% O2 (via HART) ±0.75% of reading or 0.
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Instruction Manual IM-106-340, Rev. 4.0 May 2006 Oxymitter 4000 Oxymitter Specifications Signals Analog Output/HART Logic I/O Power Requirements: Probe Heater Electronics Maximum 4-20 mA isolated from power supply, 950 ohms maximum load Two-terminal logic contact configurable as either an alarm output or as a bi-directional calibration handshake signal to IMPS 4000 or SPS 4001B, self-powered (+5 V) in series with 340 ohms Conduit ports — 3/4 in.
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Instruction Manual IM-106-340, Rev. 4.0 May 2006 Oxymitter 4000 Table 1-1. Product Matrix OXT4A Oxymitter 4000 In Situ Oxygen Transmitter Oxygen Transmitter - Instruction Book Code 1 2 3 4 5 6 Sensing Probe Type ANSI (N. American Std.) Probe with Ceramic Diffuser ANSI Probe with Flame Arrestor and Ceramic Diffuser ANSI Probe with Snubber Diffuser DIN (European Std.
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Instruction Manual IM-106-340, Rev. 4.
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Instruction Manual IM-106-340, Rev. 4.0 May 2006 Oxymitter 4000 Table 1-2. Calibration Components Part Number 1A99119G01 1A99119G02 1A99119G03 Description Two disposable calibration gas bottles - 0.4% and 8% O2, balance nitrogen - 550 liters each* Two flow regulators for calibration gas bottles Bottle rack Notes: *Calibration gas bottles cannot be shipped via airfreight.
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Instruction Manual IM-106-340, Rev. 4.0 May 2006 Section 2 Oxymitter 4000 Installation Mechanical Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . page 2-2 Electrical Installation (with Integral Electronics) . . . . . . . page 2-10 Electrical Installation (with Remote Electronics) . . . . . . . page 2-13 Pneumatic Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 2-16 IMPS 4000 Connections . . . . . . . . . . . . . . . . . . . . . . . . . . .
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Instruction Manual Oxymitter 4000 IM-106-340, Rev. 4.0 May 2006 MECHANICAL INSTALLATION Selecting Location 1. The location of the Oxymitter 4000 in the stack or flue is most important for maximum accuracy in the oxygen analyzing process. The Oxymitter 4000 must be positioned so the gas it measures is representative of the process. Best results are normally obtained if the Oxymitter 4000 is positioned near the center of the duct (40-60% insertion).
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4.75 (121) 5.71 (145) Bottom View WHE N CI R CU IT 12 (305) Rosemount Analytical Inc. Orrville, OH 44667-0901 800-433-6076 R 500 VA 5 Amps 6.52 (166) Ref Air ANSI 1/4 (6.35) Tube DIN 6 mm Tube Cal Gas SMART FAMILY HART TM Cover Removal and Access 2.89 (73) 1.55 (39) 12 (305) R TM OXYMITTER 4000 SERIAL NO. TAG NO. VOLTS: 85-264 VAC WATTS: 48-62 Hz OUTPUT: 4-20 mALINE FUSE: IG HT WH E N CI R CU VE ATM OS I O PL WA RN I NG - SPH EX - 18 in.
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Instruction Manual IM-106-340, Rev. 4.0 May 2006 Oxymitter 4000 Figure 2-2. Oxymitter 4000 Remote Electronics Installation REMOTE ELECTRONICS WITH MEMBRANE KEYPAD AND BLIND COVER REMOTE ELECTRONICS WITH LOI AND WINDOW COVER 2.44 (62,0) DIA. 2.21 (56,0) 6.48 (164,6) 7.47 (189,8) 8.72 (221,5) 3.33 (84,6) 5.52 (140,2) 37260046 WALL MOUNT CONFIGURATION 2.68 (68,1) PIPE MOUNT CONFIGURATION 2.62 (66,5) Note: Dimensions are in inches with millimeters in parentheses.
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36920002 18 ft 15 ft 12 ft Dim "A" 13 (330) 31 (787) 67 (1702) 103 (2616) 139 (3531) 175 (4445) 211 (5359) Dim "B" 32.5 (826) 50.5 (1283) 86.5 (2197) 122.5 (3112) 158.5 (4026) 194.5 (4940) 230.5 (5855) TABLE 4. Abrasive Shield -3D39003 ANSI DIN Flange 9.00 9.25 Flange (229) (235) Dia 0.94 Hole 0.75 (24) Dia (19) (8) Holes 7.50 7.48 Eq Sp (190) (190) on BC Cal Gas* U IT 3/4 NPT Electrical Connection *Add check valve in Cal Gas line ANSI 1/4 in. Tube 6 mm Tube DIN Ref Air C CI R IM-106-340, Rev.
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2-6 0.625-11 4.75 (121) "B" Thread "C" Dia 35830004 B C A 45o 4 studs, lockwashers and nuts equally spaced on C Dia B.C. A Adapter plate for 3, 6, 9, and 12 ft. Abrasive Shield Installations. See figure 2-3. A B Crosshatched area in 4 corners may be used to provide additional holes for field bolting of plate to outside wall surface. A C 22.5o Abrasive Shield Flange O.D. 8 threaded holes equally spaced on D Dia B.C. Oxymitter 4000 Adapter plate for Oxymitter 4000 Installation.
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Instruction Manual IM-106-340, Rev. 4.0 May 2006 Oxymitter 4000 Figure 2-5. Oxymitter 4000 Adapter Plate Installation INSTALLATION FOR METAL WALL STACK OR DUCT CONSTRUCTION INSTALLATION FOR MASONRY WALL STACK CONSTRUCTION 0.50 (13) 0.50 (13) Bolt mounting plate to outside wall surface 3.
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Instruction Manual IM-106-340, Rev. 4.0 May 2006 Oxymitter 4000 Figure 2-6. Oxymitter 4000 Abrasive Shield Bracing Installation Brace Bars (Not by Rosemount Analytical) Note: Dimensions are in inches with millimeters in parentheses. 2.00 (51) o 60 Max 1.00 (25) 30o Min } Vertical brace clamp assy. By Rosemount Analytical Horizontal brace clamp assy. (Both brace clamp assemblies are the same. Installation and location of clamp assemblies and brace bars to be done in field.) 2 Holes - 0.
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Instruction Manual IM-106-340, Rev. 4.0 May 2006 Figure 2-7. Orienting the Optional Vee Deflector Oxymitter 4000 Gas Flow Direction Vee Deflector Apex Diffusion Element Filter Setscrew 22220020 Vee Deflector Uninsulated stacks or ducts may cause ambient temperatures around the electronics to exceed 185°F (85°C), which may cause overheating damage to the electronics. 8.
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Instruction Manual IM-106-340, Rev. 4.0 May 2006 Oxymitter 4000 Figure 2-8. Installation with Drip Loop and Insulation Removal - IVE - KEE IG HT WHE N CI R CU VE ATM O OS I PL WARN I NG - SPH EX - AL E ER IN P T Drip Loop CAL.
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Instruction Manual IM-106-340, Rev. 4.0 May 2006 Oxymitter 4000 NOTE To maintain proper earth grounding, ensure a positive connection exists between the sensor housing, the electronics housing, and earth. The connecting ground wire must be 14 AWG minimum. Refer to Figure 2-9. NOTE Line voltage, signal, and relay wiring must be rated for at least 221°F (105°C). 1. Remove cover (27). 2. Connect Line Voltage. a.
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Instruction Manual IM-106-340, Rev. 4.0 May 2006 Oxymitter 4000 Figure 2-9.
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Instruction Manual IM-106-340, Rev. 4.0 May 2006 ELECTRICAL INSTALLATION (WITH REMOTE ELECTRONICS) Oxymitter 4000 For Oxymitter 4000 with Remote Electronics All wiring must conform to local and national codes. Disconnect and lock out power before connecting the power supply. Install all protective covers and safety ground leads after installation. Failure to install covers and ground leads could result in serious injury or death.
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Instruction Manual IM-106-340, Rev. 4.0 May 2006 Oxymitter 4000 b. Calibration Handshake/Logic I/O. The output can either be an alarm or provide the handshaking to interface with an IMPS 4000 or SPS 4001B. For more information, refer to "Logic I/O" in Section 4: Configuration of Oxymitter 4000 with LOI, and either the IMPS 4000 Intelligent Multiprobe Test Gas Sequencer Instruction Manual or the SPS 4001B Single Probe Autocalibration Sequencer Instruction Manual. c.
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Instruction Manual IM-106-340, Rev. 4.0 May 2006 Oxymitter 4000 Figure 2-10.
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Instruction Manual IM-106-340, Rev. 4.0 May 2006 Oxymitter 4000 Install Interconnecting Cable NOTE If interconnect cable was not purchased with the Oxymitter 4000, consult the factory for the proper wire type and gauge. 1. Remove cover (27, Figure 9-4) from junction box (5). Connect the electronics end of the interconnecting cable (9) to the "FROM PROBE" side of terminal block (Figure 2-10). 2. Remove cover (27). 3. See (Figure 2-10).
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Instruction Manual IM-106-340, Rev. 4.0 May 2006 Oxymitter 4000 Figure 2-11. Air Set, Plant Air Connection 0.125-27 NPT Female Outlet Connection 1 2 Outlet 3.12 (79,25) Max 2.250 (57,15) 3 4.81 (122,17) 0.25-18 NPT Female Inlet Connection Flow Set Point Knob 1.19 (30,22) 2.0 (50,80) 1.50 (38,10) Drain Valve 10.0 (254) REF SMART FAMILY HARTTM 8.50 (215,90) Max 2 Mounting Holes 3.19 (81,03) Lg through Body for 0.
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Instruction Manual IM-106-340, Rev. 4.0 May 2006 Oxymitter 4000 IMPS 4000 CONNECTIONS See the IMPS 4000 Intelligent Multiprobe Sequencer Instruction Manual for wiring and pneumatic connection. SPS 4001B CONNECTIONS See the SPS 4001B Single Probe Autocalibration Sequencer Instruction Manual for wiring and pneumatic connection. NOTE: Upon completing installation, make sure that the Oxymitter 4000 is turned on and operating prior to firing up the combustion process.
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Instruction Manual IM-106-340, Rev. 4.0 May 2006 Section 3 Oxymitter 4000 Configuration of Oxymitter 4000 with Membrane Keypad Verify Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 3-1 Logic I/O . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 3-5 VERIFY INSTALLATION Install all protective equipment covers and safety ground leads before equipment startup.
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Instruction Manual IM-106-340, Rev. 4.0 May 2006 Oxymitter 4000 Figure 3-1. Electronics Housing Terminals and Membrane Keypad Oxymitter 4000 Electronics Housing Rosemount Analytical Inc. Orrville, OH 44667-0901 800-433-6076 SMART FAMILY HARTTM R TM OXYMITTER 4000 SERIAL NO. TAG NO.
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Instruction Manual IM-106-340, Rev. 4.0 May 2006 Oxymitter 4000 SW2 Setting The factory sets this switch as follows: 1. Position 1 is HART/LOCAL. This switch setting controls the configuration of the Oxymitter 4000. The defaults cannot be changed via HART/AMS unless the switch is in the HART position. Placing SW2, position 1 in the LOCAL position forces the O2 range to the setting of position 2. The position 1 switch must be placed in the LOCAL position or changes in SW2, position 2 will have no effect. 2.
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Instruction Manual IM-106-340, Rev. 4.0 May 2006 Oxymitter 4000 Figure 3-2. Defaults - Oxymitter 4000 with Membrane Keypad HART: O2 Range set by HART/AMS (From 0 to 40% O2) Local: O2 Range set by Pos 2 0 to 10% O2 / 0 to 25% O2: O2 Range 3.5 mA/21.6 mA: When alarm exists, or on powerup, output current goes to this value ON OFF 4-20 mA is internally powered (Default) Local HART 0 to 25% O2 0 to 10% O2 21.6 mA 3.
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Instruction Manual IM-106-340, Rev. 4.0 May 2006 Oxymitter 4000 When a calibration has been initiated, the value at TP5 and TP6 is the % O2 seen by the cell. Oxygen levels, as seen on the multimeter, are: 8.0% O2 = 8.0 VDC 0.4% O2 = 0.4 VDC 2. HART/AMS. 3. Model 751. The loop-driven LCD display. LOGIC I/O Table 3-1.
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Instruction Manual IM-106-340, Rev. 4.0 May 2006 Oxymitter 4000 Calibration Handshake Signal If using an optional IMPS 4000 or SPS 4001B, the logic I/O must be configured for calibration handshaking. Of the ten modes in Table 3-1, only modes 8 and 9 are configured for calibration handshaking. For an Oxymitter 4000 with an IMPS 4000 or an SPS 4001B, the factory sets the default to mode 8.
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Instruction Manual IM-106-340, Rev. 4.0 May 2006 Section 4 Oxymitter 4000 Configuration of Oxymitter 4000 with LOI Verify installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 4-1 Logic I/O . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 4-4 VERIFY INSTALLATION Install all protective equipment covers and safety ground leads before equipment startup. Failure to install covers and ground leads could result in serious injury or death.
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Instruction Manual IM-106-340, Rev. 4.0 May 2006 Oxymitter 4000 Figure 4-1. Electronics Housing Terminals with LOI Oxymitter 4000 Electronics Housing Rosemount Analytical Inc. Orrville, OH 44667-0901 800-433-6076 SMART FAMILY HARTTM R TM OXYMITTER 4000 SERIAL NO. TAG NO.
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Instruction Manual IM-106-340, Rev. 4.0 May 2006 Oxymitter 4000 SW2 Setting The factory sets this switch as follows: 1. Position 1 is HART/LOCAL. This switch setting controls the configuration of the Oxymitter 4000. The defaults cannot be changed via HART/AMS or the LOI unless the switch is in the HART position. Placing SW2, position 1 in the LOCAL position forces the O2 range to the setting of position 2.
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Instruction Manual IM-106-340, Rev. 4.0 May 2006 Oxymitter 4000 Figure 4-2. Defaults - Oxymitter 4000 with LOI HART: O2 Range set by HART/AMS (From 0 to 40% O2) Local: O2 Range set by Pos 2 0 to 10% O2/ 0 to 25% O2: O2 Range 3.5 mA/21.6 mA When alarm exists, or on power up, current output goes to this value ON OFF 4-20 mA is internally powered (Default) Local HART 0 to 10% O2 0 to 25% O2 21.6 mA 3.
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Instruction Manual IM-106-340, Rev. 4.0 May 2006 Oxymitter 4000 Of the ten modes in Table 4-1, mode 1 through mode 7 are the alarm modes. The factory default is mode 5 for Oxymitter 4000 units without an IMPS 4000 or SPS 4001B. In this mode, the output will signal when a unit alarm or a CALIBRATION RECOMMENDED indication occurs. Calibration Handshake Signal If using an optional IMPS 4000 or SPS 4001B, the logic I/O must be configured for calibration handshaking.
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Instruction Manual IM-106-340, Rev. 4.0 May 2006 Oxymitter 4000 Recommended Configuration Recommended Configuration 4-20 mA Signal The 4-20 mA signal is linear, and can be ranged by the user for O2 range from 0-40% O2. It should be noted that the 4-20 mA signal will go to one of several default values under certain conditions: Condition Default Option In calibration 4-20 mA signal responds normally to cal gas 4-20 mA signal holds last value during cal.
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Instruction Manual IM-106-340, Rev. 4.0 May 2006 Oxymitter 4000 Section 5 Startup and Operation of Oxymitter 4000 with Membrane Keypad Power Up . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 5-1 Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 5-2 POWER UP Startup Display When power is applied to the probe, the cell heater turns on. It takes approximately one half hour for the cell to heat to operating temperature.
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Instruction Manual IM-106-340, Rev. 4.0 May 2006 Oxymitter 4000 Error If there is an error condition at startup, one of the diagnostics LEDs will be blinking. Refer to Section 8: Troubleshooting, to determine the cause of the error. Clear the error, cycle power, and the operating display should return. Keypad The five membrane keys on the membrane keypad are only used during calibration to adjust the high and low gas and to initiate the calibration sequence (Figure 5-2).
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Instruction Manual IM-106-340, Rev. 4.0 May 2006 Oxymitter 4000 Figure 5-2. Calibration Keys Diagnostic LEDs Membrane Keys DIAGNOSTIC ALARMS HEATER T/C HEATER 02 CELL CALIBRATION CALIBRATION RECOMMENDED INC INC HIGH GAS LOW GAS DEC DEC 02 CELL mV + 02 CELL mv HEATER T/C + HEATER T/C - CAL TEST GAS + PROCESS % 02 Membrane Key Membrane Keys 22220023 TEST POINTS Keys INC and DEC. The INC and DEC keys are used to set the values of the calibration gases. Attach a multimeter across TP5 and TP6.
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Instruction Manual Oxymitter 4000 5-4 IM-106-340, Rev. 4.
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Instruction Manual IM-106-340, Rev. 4.0 May 2006 Section 6 Oxymitter 4000 Startup and Operation of Oxymitter 4000 with LOI Power Up . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 6-1 Start Up Oxymitter 4000 Calibration . . . . . . . . . . . . . . . . . page 6-3 Navigating the Local Operator Interface . . . . . . . . . . . . . page 6-3 LOI Key Designations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 6-4 LOI Menu Tree . . . . . . . . . . . . . . . . .
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Instruction Manual IM-106-340, Rev. 4.0 May 2006 Oxymitter 4000 Figure 6-1. Startup Display 37260035 O2: Ø.ØØ% LK warm up 367dgC Figure 6-2. O2 Concentration Display LK 37260036 O2: 2.
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Instruction Manual IM-106-340, Rev. 4.0 May 2006 Oxymitter 4000 Figure 6-3. LOI Features Selection Arrow Touch Confirmation LED Selection Arrow Selection Arrows START UP OXYMITTER 4000 CALIBRATION 37260054 LCD Display Window Refer to Section 9: Maintenance and Service, for calibration instructions. NAVIGATING THE LOCAL OPERATOR INTERFACE Overview The Local Operator Interface (LOI), shown in Figure 6-3, utilizes a bright blue gas-fluorescent display. Intensity is adjustable.
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Instruction Manual Oxymitter 4000 IM-106-340, Rev. 4.0 May 2006 In order to unlock the display, input a "Z" pattern. First, push the top left (gray) arrow, then the top right, followed by the bottom left and finally the bottom right. The "LK" notation in the upper right corner of the display will now disappear. Push the gray arrow at the top left hand corner once more to enter into the menu structure.
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Instruction Manual IM-106-340, Rev. 4.0 May 2006 Oxymitter 4000 Figure 6-4.
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Instruction Manual IM-106-340, Rev. 4.0 May 2006 Oxymitter 4000 Figure 6-4. Menu Tree for Local Operator Interface (LOI) on the Oxymitter 4000 (Sheet 2 of 2) Analog Input/Output Digital _______ ______% _____mA O2 Type O2 Range O2 Alarm Level Do O2 Trim Logic IO Mode See Table 4-1 Low O2 Alarm See “Abort Calibration” in Section 9.
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Instruction Manual IM-106-340, Rev. 4.0 May 2006 Oxymitter 4000 NOTE Rosemount Analytical recommends 0.4% O2 and 8% O2 for calibration gases. O2 Reset Values - Resets factory default values. O2 Output Tracks - 4 to 20 mA signal can be held at the last value during calibration, or the signal can be left to track the cal gases. O2 Cal Interval - If automatic calibration is selected, this selects the interval between calibrations.
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Instruction Manual IM-106-340, Rev. 4.0 May 2006 Oxymitter 4000 SYSTEM/Parameters O2 Slope - O2 slope is data regarding the strength of the sensing cell output. This information is automatically calculated after a calibration, and the user does not normally input this data. O2 Constant - O2 constant is the amount of voltage a cell generates with ambient air as the calibration gas. Again, this is normally calculated as a result of calibration, and is not normally input by the user.
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Instruction Manual IM-106-340, Rev. 4.0 May 2006 Oxymitter 4000 Temperatures O2 Temp - Indicates the thermocouple temperature at the sensing cell; this should always be 1357°F (736°C). O2 Temp Max - Maximum temperature the cell has seen. (Some process temperatures can exceed the 1357°F (736°C) setpoint temperature, and this will indicate this condition.) Board Temp - The temperature inside the Oxymitter electronics housing 185°F (85°C), is the max.
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Instruction Manual IM-106-340, Rev. 4.0 May 2006 Oxymitter 4000 OXYMITTER 4000 TEST POINTS Refer to Figure 6-6. System test points are located on the board below the LOI module. Test points 1 through 6 allow you to monitor with a multimeter: the heater thermocouple, the O2 cell millivolt, and the process O2. • TP1 and TP2 monitor the oxygen cell millivolt output which equates to the percentage of oxygen present. • TP3 and TP4 monitor the heater thermocouple.
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Instruction Manual IM-106-340, Rev. 4.0 May 2006 Section 7 Oxymitter 4000 HART/AMS Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 7-1 HART Communicator Signal Line Connections . . . . . . . page 7-2 HART Communicator PC Connections . . . . . . . . . . . . . . . page 7-2 Off-Line and On-Line Operations . . . . . . . . . . . . . . . . . . . page 7-4 Logic I/O Configurations . . . . . . . . . . . . . . . . . . . . . . . . . . page 7-4 HART/AMS Menu Tree . . . . .
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Instruction Manual IM-106-340, Rev. 4.0 May 2006 Oxymitter 4000 HART COMMUNICATOR SIGNAL LINE CONNECTIONS The HART Communicator can connect to the Oxymitter 4000's analog output signal line at any wiring termination in the 4-20 mA current loop. There are two methods of connecting the HART Communicator to the signal line. For applications in which the signal line has a load resistance of 250 ohms or more, refer to method 1.
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Instruction Manual IM-106-340, Rev. 4.0 May 2006 Oxymitter 4000 Figure 7-1. Signal Line Connections, ≥ 250 Ohms Load Resistance AC L1 AC N RL ≥ 250Ω + - 4-20 mA Signal Line + 4-20 - Terminal Block Analog Output Device Loop Connectors SERIAL PORT & BATTERY LOOP CONNECTORS CHARGER MUST USE INTERFACE 00275 0013 ONLY SERIAL PORT NOT BE USED IN HAZARDOUS AREAS 23230001 HART Communicator Lead Set HART Communicator Rear Panel Figure 7-2.
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Instruction Manual IM-106-340, Rev. 4.0 May 2006 Oxymitter 4000 OFF-LINE AND ON-LINE OPERATIONS The HART Communicator can be operated both off-line and on-line. Off-line operations are those in which the communicator is not connected to the Oxymitter 4000. Off-line operations can include interfacing the HART Communicator with a PC (refer to applicable HART documentation regarding HART/PC applications. In the on-line mode, the communicator is connected to the 4-20 mA analog output signal line.
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Instruction Manual IM-106-340, Rev. 4.0 May 2006 Oxymitter 4000 Figure 7-3.
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Instruction Manual IM-106-340, Rev. 4.0 May 2006 Oxymitter 4000 Figure 7-3.
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Instruction Manual IM-106-340, Rev. 4.0 May 2006 Oxymitter 4000 Figure 7-3.
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Instruction Manual Oxymitter 4000 HART COMMUNICATOR O2 CAL METHOD IM-106-340, Rev. 4.0 May 2006 Use the following procedure to perform a calibration using the HART Communicator. If necessary, use the menu tree in Figure 7-3 (sheet 1 of 3) for reference. NOTE To select a menu item, either use the up and down arrow keys to scroll to the menu item and press the right arrow key or use the number keypad to select the menu item number. To return to a preceding menu, press the left arrow key. 1.
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Instruction Manual IM-106-340, Rev. 4.0 May 2006 Oxymitter 4000 11. When the "Loop should be returned to automatic control" message appears, return the Hazardous Area Oxymitter 4000 to the automatic control loops previously removed and press OK. 12. At the STOP GAS status prompt, select menu item 2, NEXT CAL STEP When the status displays PURGING, select menu item 4, EXIT, to leave the O2 CAL procedure. 13.
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Instruction Manual Oxymitter 4000 7-10 IM-106-340, Rev. 4.
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Instruction Manual IM-106-340, Rev. 4.0 May 2006 Section 8 Oxymitter 4000 Troubleshooting Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 8-1 General . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 8-3 Alarm Indications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 8-3 Alarm Contacts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
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Instruction Manual IM-106-340, Rev. 4.0 May 2006 Oxymitter 4000 Figure 8-1. O2 Sensor mV Reading vs. % O2 at 1357°F (736°C) (Reference Air, 20.9% O2) 200 O O O2 Sensor Performance at 1357 F (736 C) EMF (mV) 150 100 0 0 0.01 0.1 1 10 100 Concentration O2 (%) O2 % 100 20 15 10 9 8 7 6 5 4 EMF(mV) -34 1.0 7.25 16.1 18.4 21.1 23.8 27.2 31.2 36.0 3 2 1 0.8 0.6 0.5 0.4 0.2 0.1 0.01 42.3 51.1 66.1 71.0 77.5 81.5 86.3 101.4 116.6 166.
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Instruction Manual IM-106-340, Rev. 4.0 May 2006 Oxymitter 4000 Install all protective equipment covers and safety ground leads after troubleshooting. Failure to install covers and ground leads could result in serious injury or death. GENERAL The troubleshooting section describes how to identify and isolate faults that may develop in the Oxymitter 4000. When troubleshooting, reference the following. Grounding It is essential that adequate grounding precautions are taken when installing the system.
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Instruction Manual IM-106-340, Rev. 4.0 May 2006 Oxymitter 4000 NOTE Make sure that the Control System is configured to interpret these signal levels correctly! Once an alarm condition is indentified, the Oxymitter 4000 electronics offers a number of diagnostics to interpret the specific alarm.
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Instruction Manual IM-106-340, Rev. 4.0 May 2006 Oxymitter 4000 A Potter & Brumfield R10S-E1Y1-J1.0K 3.2 mA DC or an equal interposing relay will be mounted where the contact wires terminate in the control/relay room. If autocalibration systems are utilized, the bidirectional logic contact is utilized as a "hand-shake" signal between the autocalibration system (SPS 4001B or IMPS 4000) and is unavailable for alarming purposes.
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Instruction Manual IM-106-340, Rev. 4.0 May 2006 Oxymitter 4000 Table 8-1.
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Instruction Manual IM-106-340, Rev. 4.0 May 2006 Oxymitter 4000 Figure 8-3. Fault 1, Open Thermocouple HEATER T/C HEATER O2 CELL CALIBRATION Figure 8-3 shows the electronic assembly for an Oxymitter 4000 with a membrane keypad (upper view) and a Oxymitter 4000 with an LOI (lower view). The upper view also shows J1 and test points TP1 through TP6, located on the microprocessor board, below the membrane keypad or the LOI module.
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Instruction Manual IM-106-340, Rev. 4.0 May 2006 Oxymitter 4000 Figure 8-4. Fault 2, Shorted Thermocouple HEATER T/C HEATER O2 CELL CALIBRATION Figure 8-4 shows the electronic assembly for an Oxymitter 4000 with a membrane keypad (upper view) and an Oxymitter 4000 with an LOI (lower view). The upper view also shows J1 and test points TP1 through TP6, located on the microprocessor board, below the membrane keypad or the LOI module.
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Instruction Manual IM-106-340, Rev. 4.0 May 2006 Oxymitter 4000 Figure 8-5. Fault 3, Reversed Thermocouple HEATER T/C HEATER O2 CELL CALIBRATION Figure 8-5 shows the electronic assembly for an Oxymitter 4000 with a membrane keypad (upper view) and an Oxymitter 4000 with an LOI (lower view). The upper view also shows J1 and test points TP1 through TP6, located on the microprocessor board, below the membrane keypad or the LOI module.
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Instruction Manual IM-106-340, Rev. 4.0 May 2006 Oxymitter 4000 Figure 8-6. Fault 4, A/D Comm Error Fault 4, A/D Comm Error Membrane Keypad HEATER T/C HEATER O2 CELL CALIBRATION SW2 1. Call the factory for assistance. ON DIAGNOSTIC ALARMS When Fault 4 is detected, the HEATER T/C LED flashes four times, pauses for three seconds, and repeats (Figure 8-6).
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Instruction Manual IM-106-340, Rev. 4.0 May 2006 Oxymitter 4000 Figure 8-7. Fault 5, Open Heater Fault 5, Open Heater Figure 8-7 shows the electronic assembly for an Oxymitter 4000 with a membrane keypad (upper view) and a Oxymitter 4000 with an LOI (lower view). HEATER T/C HEATER O2 CELL CALIBRATION Membrane Keypad SW2 ON DIAGNOSTIC ALARMS When Fault 5 is detected, the HEATER LED flashes once, pauses for three seconds, and repeats.
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Instruction Manual IM-106-340, Rev. 4.0 May 2006 Oxymitter 4000 Figure 8-8. Fault 6, High High Heater Temp Fault 6, High High Heater Temp Figure 8-8 shows the electronic assembly for an Oxymitter 4000 with a membrane keypad (upper view) and an Oxymitter 4000 with an LOI (lower view). HEATER T/C HEATER O2 CELL CALIBRATION Membrane Keypad SW2 ON DIAGNOSTIC ALARMS When Fault 6 is detected, the HEATER LED flashes twice, pauses for three seconds, and repeats.
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Instruction Manual IM-106-340, Rev. 4.0 May 2006 Oxymitter 4000 Figure 8-9. Fault 7, High Case Temp Figure 8-9 shows the electronic assembly for an Oxymitter 4000 with a membrane keypad (upper view) and an Oxymitter 4000 with an LOI (lower view). HEATER T/C HEATER O2 CELL CALIBRATION Membrane Keypad SW2 ON DIAGNOSTIC ALARMS Fault 7, High Case Temp When Fault 7 is detected, The HEATER LED flashes three times, pauses for three seconds, and repeats.
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Instruction Manual IM-106-340, Rev. 4.0 May 2006 Oxymitter 4000 Figure 8-10. Fault 8, Low Heater Temp Fault 8, Low Heater Temp Figure 8-10 shows the electronic assembly for an Oxymitter 4000 with a membrane keypad (upper view) and an Oxymitter 4000 with an LOI (lower view). HEATER T/C HEATER O2 CELL CALIBRATION Membrane Keypad SW2 ON DIAGNOSTIC ALARMS When Fault 8 is detected, the HEATER LED flashes four times, pauses for three seconds, and repeats.
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Instruction Manual IM-106-340, Rev. 4.0 May 2006 Oxymitter 4000 Figure 8-11. Fault 9, High Heater Temp Fault 9, High Heater Temp Figure 8-11 shows the electronic assembly for an Oxymitter 4000 with a membrane keypad (upper view) and an Oxymitter 4000 with an LOI (lower view). HEATER T/C HEATER O2 CELL CALIBRATION Membrane Keypad SW2 ON DIAGNOSTIC ALARMS When Fault 9 is detected, the HEATER LED flashes five times, pauses for three seconds, and repeats.
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Instruction Manual IM-106-340, Rev. 4.0 May 2006 Oxymitter 4000 Figure 8-12. Fault 10, High Cell mV Fault 10, High Cell mV SW2 ON HEATER T/C HEATER O2 CELL CALIBRATION DIAGNOSTIC ALARMS Figure 8-12 shows the electronic assembly for an Oxymitter 4000 with a membrane keypad (upper view) and an Oxymitter 4000 with an LOI (lower view). The upper view also shows J1 and test points TP1 through TP6, located on the microprocessor board, below the membrane keypad or the LOI module.
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Instruction Manual IM-106-340, Rev. 4.0 May 2006 Oxymitter 4000 Figure 8-13. Fault 11, Bad Cell Fault 11, Bad Cell Figure 8-13 shows the electronic assembly for an Oxymitter 4000 with a membrane keypad (upper view) and an Oxymitter 4000 with an LOI (lower view). HEATER T/C HEATER O2 CELL CALIBRATION Membrane Keypad SW2 ON DIAGNOSTIC ALARMS When Fault 11 is detected, the O2 CELL flashes three times, pauses for three seconds, and repeats.
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Instruction Manual IM-106-340, Rev. 4.0 May 2006 Oxymitter 4000 Figure 8-14. Fault 12, EEprom Corrupt Fault 12, EEprom Corrupt Figure 8-14 shows the electronic assembly for an Oxymitter 4000 with a membrane keypad (upper view) and an Oxymitter 4000 with an LOI (lower view). HEATER T/C HEATER O2 CELL CALIBRATION Membrane Keypad SW2 ON DIAGNOSTIC ALARMS When Fault 12 is detected, the O2 CELL LED flashes four times, pauses for three seconds, and repeats.
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Instruction Manual IM-106-340, Rev. 4.0 May 2006 Oxymitter 4000 Figure 8-15. Fault 13, Invalid Slope Fault 13, Invalid Slope Figure 8-15 shows the electronic assembly for an Oxymitter 4000 with a membrane keypad (upper view) and an Oxymitter 4000 with an LOI (lower view). Membrane Keypad SW2 ON HEATER T/C HEATER O2 CELL CALIBRATION DIAGNOSTIC ALARMS When Fault 13 is detected, the CALIBRATION LED flashes once, pauses for three seconds, and repeats.
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Instruction Manual IM-106-340, Rev. 4.0 May 2006 Oxymitter 4000 Figure 8-16. Fault 14, Invalid Constant Fault 14, Invalid Constant Figure 8-16 shows the electronic assembly for an Oxymitter 4000 with a membrane keypad (upper view) and an Oxymitter 4000 with an LOI (lower view). Membrane Keypad SW2 ON HEATER T/C HEATER O2 CELL CALIBRATION DIAGNOSTIC ALARMS When Fault 14 is detected, the CALIBRATION LED flashes twice, pauses for three seconds, and repeats.
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Instruction Manual IM-106-340, Rev. 4.0 May 2006 Oxymitter 4000 Figure 8-17. Fault 15, Last Calibration Failed Figure 8-17 shows the electronic assembly for an Oxymitter 4000 with a membrane keypad (upper view) and an Oxymitter 4000 with an LOI (lower view). Membrane Keypad SW2 ON HEATER T/C HEATER O2 CELL CALIBRATION DIAGNOSTIC ALARMS Fault 15, Last Calibration Failed When Fault 15 is detected, the CALIBRATION LED flashes three times, pauses for three seconds, and repeats.
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Instruction Manual IM-106-340, Rev. 4.0 May 2006 Oxymitter 4000 CALIBRATION PASSES, BUT STILL READS INCORRECTLY There are a few fault conditions where no alarm indication is present and the probe passes calibration, but the O2 reading may still be incorrect: Probe passes calibration, but still appears to read high There may be a leak that is permitting ambient air to mix with the process gases.
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Instruction Manual IM-106-340, Rev. 4.0 May 2006 Oxymitter 4000 Probe passes calibration, but still appears to read low The diffusion element at the end of the probe is a passive filter. It plugs very slowly, since there is no active flow being drawn across it. In applications that have a heavy particulate loading (coal or wood fired boilers, cement and lime kilns, catalyst regeneration, recovery boilers, etc.), this diffusion element will eventually plug.
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Instruction Manual IM-106-340, Rev. 4.
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Instruction Manual IM-106-340, Rev. 4.0 May 2006 Section 9 Oxymitter 4000 Maintenance and Service Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 9-1 Calibration with Keypad . . . . . . . . . . . . . . . . . . . . . . . . . . . page 9-1 Calibration with LOI . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 9-5 Oxymitter 4000 Repair . . . . . . . . . . . . . . . . . . . . . . . . . . . .
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Instruction Manual IM-106-340, Rev. 4.0 May 2006 Oxymitter 4000 Figure 9-1. Membrane Keypad DIAGNOSTIC ALARMS HEATER T/C HEATER O2 CELL CALIBRATION CALIBRATION RECOMMENDED TEST POINTS INC LOW GAS DEC DEC CAL TEST GAS + PROCESS % O2 22220067 INC HIGH GAS O2 CELL mV + O2 CELL mv HEATER T/C + HEATER T/C - calibration gas flowmeter to 5 scfh and calibrate the Oxymitter 4000. To change the diffusion element, refer to "Ceramic Diffusion Element Replacement".
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Instruction Manual IM-106-340, Rev. 4.0 May 2006 Oxymitter 4000 3. If using an IMPS 4000, enter a time interval via the IMPS 4000 keypad that will initiate an automatic calibration at a scheduled time interval (in hours). To set the CalIntvX parameter of the CHANGE PRESETS display mode, refer to the IMPS 4000 Intelligent Multiprobe Test Gas Sequencer Instruction Manual for more information.
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Instruction Manual IM-106-340, Rev. 4.0 May 2006 Oxymitter 4000 Figure 9-2.
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Instruction Manual IM-106-340, Rev. 4.0 May 2006 Oxymitter 4000 e. Remove the first calibration gas and apply the second calibration gas. (Electronics will abort the calibration if step f is not done within 30 minutes). f. Push the CAL key; the CAL LED will be on solid. The timer is activated for the second calibration gas flow. When the timer times out, the CAL LED will flash a 2 pattern flash or a 3 pattern flash (2 pattern flash equals a valid calibration, 3 pattern flash equals an invalid calibration).
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Instruction Manual IM-106-340, Rev. 4.0 May 2006 Oxymitter 4000 The display counts down the seconds remaining to flow Gas 1, then the time remaining for sensing the O2 concentration of Gas 1. Done Gas 1 indicates completion. 3. Remove the first calibration gas and apply the second calibration gas. (Electronics will abort the calibration if this step is not done within 30 minutes). The LOI displays the following: Apply Gas 2 Hit E when ready 4. Touch the Enter arrow to start the Gas 2 flow.
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Instruction Manual IM-106-340, Rev. 4.0 May 2006 OXYMITTER 4000 REPAIR Oxymitter 4000 Each of the following procedures details how to remove and replace a specific component of the Oxymitter 4000. It is recommended that the Oxymitter 4000 be removed from the stack for all service activities. The unit should be allowed to cool and be taken to a clean work area. Failure to comply may cause severe burns. Disconnect and lock out power before working on any electrical components.
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Instruction Manual IM-106-340, Rev. 4.0 May 2006 Oxymitter 4000 Figure 9-3. Oxymitter 4000 with Integral Electronics - Exploded View 26 22 25 23 24 Note: The Electronic Assembly, item 12, consists of items 13 through 20.
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Instruction Manual IM-106-340, Rev. 4.0 May 2006 Oxymitter 4000 Figure 9-4.
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Instruction Manual IM-106-340, Rev. 4.0 May 2006 Oxymitter 4000 Replace Entire Integral Electronics (with Housing) NOTE Only perform this procedure on units with integral electronics. NOTE Recalibration is required whenever electronic cards or sensing cell is replaced. 1. Follow the instructions in "Removal and Replacement of Probe", to remove the Oxymitter 4000 from the stack or duct. 2. Remove the right housing cover uncovering the electronic assembly (Figure 9-5). 3.
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Instruction Manual IM-106-340, Rev. 4.0 May 2006 Oxymitter 4000 Figure 9-5. Electronic Assembly Mounting Screw SMART FAMILY HARTTM TM OXYMITTER 4000 SERIAL NO. TAG NO. VOLTS: 85-264 VAC WATTS: 48-62 Hz OUTPUT: 4-20 mALINE FUSE: 500 VA 5 Amps J1 CALIBRATION RECOMMENDED R TEST POINTS INC INC HIGH GAS LOW GAS DEC DEC O2 CELL mV + O2 CELL mv HEATER T/C + HEATER T/C - TP1 J1 TP2 TP3 TP4 CAL TEST GAS + PROCESS % O2 TP5 TP6 Mounting Screw 26170018 Rosemount Analytical Inc.
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Instruction Manual IM-106-340, Rev. 4.0 May 2006 Oxymitter 4000 Electronic Assembly Replacement (Figure 9-5) 1. Remove the right housing cover uncovering the electronic assembly. 2. Depress and remove the J1 (cell and T/C) connector from the J1 socket. Loosen the three captive mounting screws (16, Figure 9-3 or Figure 9-4) on the microprocessor board (top board). 3.
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Instruction Manual IM-106-340, Rev. 4.0 May 2006 Oxymitter 4000 Figure 9-7. Fuse Location Power Supply Board 22220058 Fuse 6. Turn the electronic assembly over so that you are looking at the bottom of the power supply printed circuit board. Gently depress the two white posts one at a time. Carefully separate the power supply board (20) from the microprocessor board (17). 7. Remove fuse (19) and replace it with a new one (Figure 9-7). 8.
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Instruction Manual IM-106-340, Rev. 4.0 May 2006 Oxymitter 4000 Heater Strut Replacement This paragraph covers heater strut replacement. Do not attempt to replace the heater strut until all other possibilities for poor performance have been considered. If heater strut replacement is needed, order a replacement heater strut (Table 10-1). Refer to Figure 9-3 or Figure 9-4 to view the component parts of the Oxymitter 4000. Use heat resistant gloves and clothing when removing probe.
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Instruction Manual IM-106-340, Rev. 4.0 May 2006 Oxymitter 4000 Figure 9-8. Heater Strut Assembly Wire Loop V-Deflector Ceramic Support Rod Cell Flange Heater 22220050 Ceramic Diffuser Assembly 13. For units with remote electronics, install the probe head as follows: a. See Figure 9-9. Make sure that the O-ring is in good condition. Seat the O-ring in the mating groove of the probe. b. Insert the probe signal cables into the housing. c.
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Instruction Manual IM-106-340, Rev. 4.0 May 2006 Oxymitter 4000 Figure 9-9. Probe to Probe Head Assembly - Remote Electronics Only O-Ring Adapter Board Probe Housing Probe Signal Wire Connector 2 Wire Probe Heater Wire Connector 37260058 4 Wire Cell Replacement This paragraph covers oxygen sensing cell replacement. Do not attempt to replace the cell until all other possibilities for poor performance have been considered. If cell replacement is needed, order the cell replacement kit (Table 10-1).
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Instruction Manual IM-106-340, Rev. 4.0 May 2006 Oxymitter 4000 Figure 9-10. Cell Replacement Kitl ANSI Gasket Wire and Pad Assembly Anti-Seize Compound Probe Tube (Not Included in Kit) Corrugated Seal 22 Ga. Wire Cell and Flange Assembly Calibration Gas Passage Set Screws Teflon Tubing 35830009 Socket Head Cap Screws Closed end Connector Use heat-resistant gloves and clothing when removing the probe. Do not attempt to work on these components until they have cooled to room temperature.
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Instruction Manual Oxymitter 4000 IM-106-340, Rev. 4.0 May 2006 3. If equipped with the optional ceramic diffusion assembly, remove and discard the setscrews and remove the vee deflector (Figure 9-11). Use spanner wrenches from the probe disassembly kit (Table 10-1 and Figure 10-2), to turn the hub free from the retainer. Inspect the diffusion element. If damaged, replace the element. 4.
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Instruction Manual IM-106-340, Rev. 4.0 May 2006 Oxymitter 4000 Ceramic Diffusion Element Replacement NOTE This refers to the ceramic diffusion element only. General The diffusion element protects the cell from particles in process gases. Normally, it does not need to be replaced because the vee deflector protects it from particulate erosion. In severe environments, the filter may be broken or subject to excessive erosion. Examine the ceramic diffusion element whenever removing the probe for any purpose.
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Instruction Manual IM-106-340, Rev. 4.0 May 2006 Oxymitter 4000 Figure 9-12. Contact and Thermocouple Assembly Replacement J2 J3 Probe Signal Wire Connector J4 4 Wire J5 J6 J7 2 Wire 36940005 Probe Heater Wire Connector Termination Housing Wiring (Remote Electronics Probe Head Only) Under normal circumstances, the right termination housing cover should not need to be removed.
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Instruction Manual IM-106-340, Rev. 4.0 May 2006 Oxymitter 4000 Section 10 Replacement Parts Probe Replacement Parts . . . . . . . . . . . . . . . . . . . . . . . . . page 10-1 Electronics Replacement Parts . . . . . . . . . . . . . . . . . . . . . page 10-6 PROBE REPLACEMENT PARTS Table 10-1.
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Instruction Manual IM-106-340, Rev. 4.0 May 2006 Oxymitter 4000 Table 10-1.
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Instruction Manual IM-106-340, Rev. 4.0 May 2006 Oxymitter 4000 Figure 10-1. Cell Replacement Kit ANSI Gasket Wire and Pad Assembly Anti-Seize Compound Probe Tube (Not Included in Kit) Corrugated Seal 22 Ga. Wire Cell and Flange Assembly Socket Head Cap Screws Set Screws Teflon Tubing 35830009 Calibration Gas Passage Closed end Connector Table 10-1.
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Instruction Manual IM-106-340, Rev. 4.0 May 2006 Oxymitter 4000 Table 10-1.
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Instruction Manual IM-106-340, Rev. 4.0 May 2006 Oxymitter 4000 Table 10-1.
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Instruction Manual IM-106-340, Rev. 4.0 May 2006 Oxymitter 4000 ELECTRONICS REPLACEMENT PARTS Table 10-2.
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Instruction Manual IM-106-340, Rev. 4.0 May 2006 Section 11 Oxymitter 4000 Optional Accessories HART Handheld 375 Communicator . . . . . . . . . . . . . . . . . page 11-1 Asset Management Solutions (AMS) . . . . . . . . . . . . . . . . page 11-2 By-Pass Packages . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 11-2 IMPS 4000 Intelligent Multiprobe Test Gas Sequencer . . page 11-3 SPS 4001B Single Probe Autocalibration Sequencer . . . page 11-4 O2 Calibration Gas . . . . . . . . . . . .
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Instruction Manual IM-106-340, Rev. 4.0 May 2006 Oxymitter 4000 ASSET MANAGEMENT SOLUTIONS (AMS) Asset Management Solutions (AMS) software works in conjunction with the HART Communication Protocol and offers the capability to communicate with all HART plant devices from a single computer terminal. For more information, call Emerson Process Management at 1-800-433-6076. BY-PASS PACKAGES I VE IG H T WHE N CI R CU VE ATM OS I O PL WA RN I NG - SPH EX - AL - E ER IT Figure 11-2.
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Instruction Manual IM-106-340, Rev. 4.0 May 2006 Oxymitter 4000 IMPS 4000 INTELLIGENT MULTIPROBE TEST GAS SEQUENCER 26170006 Figure 11-3. IMPS 4000 The IMPS 4000 Intelligent Multiprobe Test Gas Sequencer is housed within an IP56 (NEMA 4X) enclosure and has the intelligence to provide calibration gas sequencing of up to four Oxymitter 4000 units to accommodate automatic and semi-automatic calibration routines.
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Instruction Manual IM-106-340, Rev. 4.0 May 2006 Oxymitter 4000 SPS 4001B SINGLE PROBE AUTOCALIBRATION SEQUENCER Figure 11-4. SPS 4001B OXYMITTER 4000 26170007 SPS 4001B Rosemount Analytical specifically designed the SPS 4001B Single Probe Autocalibration Sequencer to provide the capability to perform automatic or on-demand Oxymitter 4000 calibrations. The SPS 4001B is fully enclosed in a NEMA cabinet suited for wall-mounting. This cabinet provides added protection against dust and minor impacts.
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Instruction Manual IM-106-340, Rev. 4.0 May 2006 Oxymitter 4000 O2 CALIBRATION GAS 26170021 Figure 11-5. Calibration Gas Bottles Rosemount Analytical's O2 Calibration Gas and Service Kits have been carefully designed to provide a more convenient and fully portable means of testing, calibrating, and servicing. Rosemount Analytical's oxygen analyzers. These lightweight, disposable gas cylinders eliminate the need to rent gas bottles.
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Instruction Manual IM-106-340, Rev. 4.0 May 2006 Oxymitter 4000 CATALYST REGENERATION Figure 11-6. Catalyst Regeneration Oxymitter 4000 Probe in Retracted Position Isolation Valving System 37260042 Integral Pressure Balancing Assembly Measure O2 in catalyst regenerators at pressures up to 50 psi. In-situ design resists plugging due to catalyst fines Class I, Div. I, Group B, C, and D. Optional pressure balancing arrangement.
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Instruction Manual IM-106-340, Rev. 4.0 May 2006 Appendix A Oxymitter 4000 Safety Data Safety Instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page A-2 Safety Data Sheet for Ceramic Fiber Products . . . . . . . . page A-15 http://www.processanalytic.
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Instruction Manual IM-106-340, Rev. 4.0 May 2006 Oxymitter 4000 SAFETY INSTRUCTIONS IMPORTANT SAFETY INSTRUCTIONS FOR THE WIRING AND INSTALLATION OF THIS APPARATUS The following safety instructions apply specifically to all EU member states. They should be strictly adhered to in order to assure compliance with the Low Voltage Directive. Non-EU states should also comply with the following unless superseded by local or National Standards. 1.
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Instruction Manual IM-106-340, Rev. 4.0 May 2006 Oxymitter 4000 BELANGRIJK Veiligheidsvoorschriften voor de aansluiting en installatie van dit toestel. De hierna volgende veiligheidsvoorschriften zijn vooral bedoeld voor de EU lidstaten. Hier moet aan gehouden worden om de onderworpenheid aan de Laag Spannings Richtlijn (Low Voltage Directive) te verzekeren. Niet EU staten zouden deze richtlijnen moeten volgen tenzij zij reeds achterhaald zouden zijn door plaatselijke of nationale voorschriften. 1.
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Instruction Manual IM-106-340, Rev. 4.0 May 2006 Oxymitter 4000 VIGTIGT Sikkerhedsinstruktion for tilslutning og installering af dette udstyr. Følgende sikkerhedsinstruktioner gælder specifikt i alle EU-medlemslande. Instruktionerne skal nøje følges for overholdelse af Lavsspændingsdirektivet og bør også følges i ikke EU-lande medmindre andet er specificeret af lokale eller nationale standarder. 1. Passende jordforbindelser skal tilsluttes alle jordklemmer, interne og eksterne, hvor disse forefindes. 2.
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Instruction Manual IM-106-340, Rev. 4.0 May 2006 Oxymitter 4000 BELANGRIJK Veiligheidsinstructies voor de bedrading en installatie van dit apparaat. Voor alle EU lidstaten zijn de volgende veiligheidsinstructies van toepassing. Om aan de geldende richtlijnen voor laagspanning te voldoen dient men zich hieraan strikt te houden. Ook niet EU lidstaten dienen zich aan het volgende te houden, tenzij de lokale wetgeving anders voorschrijft. 1.
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Instruction Manual IM-106-340, Rev. 4.0 May 2006 Oxymitter 4000 TÄRKEÄÄ Turvallisuusohje, jota on noudatettava tämän laitteen asentamisessa ja kaapeloinnissa. Seuraavat ohjeet pätevät erityisesti EU:n jäsenvaltioissa. Niitä täytyy ehdottomasti noudattaa jotta täytettäisiin EU:n matalajännitedirektiivin (Low Voltage Directive) yhteensopivuus. Myös EU:hun kuulumattomien valtioiden tulee nou-dattaa tätä ohjetta, elleivät kansalliset standardit estä sitä. 1.
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Instruction Manual IM-106-340, Rev. 4.0 May 2006 Oxymitter 4000 IMPORTANT Consignes de sécurité concernant le raccordement et l'installation de cet appareil. Les consignes de sécurité ci-dessous s'adressent particulièrement à tous les états membres de la communauté européenne. Elles doivent être strictement appliquées afin de satisfaire aux directives concernant la basse tension.
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Instruction Manual IM-106-340, Rev. 4.0 May 2006 Oxymitter 4000 WICHTIG Sicherheitshinweise für den Anschluß und die Installation dieser Geräte. Die folgenden Sicherheitshinweise sind in allen Mitgliederstaaten der europäischen Gemeinschaft gültig. Sie müssen strickt eingehalten werden, um der Niederspannungsrichtlinie zu genügen. Nichtmitgliedsstaaten der europäischen Gemeinschaft sollten die national gültigen Normen und Richtlinien einhalten. 1.
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Instruction Manual IM-106-340, Rev. 4.0 May 2006 Oxymitter 4000 IMPORTANTE Norme di sicurezza per il cablaggio e l'installazione dello strumento. Le seguenti norme di sicurezza si applicano specificatamente agli stati membri dell'Unione Europea, la cui stretta osservanza è richiesta per garantire conformità alla Direttiva del Basso Voltaggio. Esse si applicano anche agli stati non appartenenti all'Unione Europea, salvo quanto disposto dalle vigenti normative locali o nazionali. 1.
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Instruction Manual IM-106-340, Rev. 4.0 May 2006 Oxymitter 4000 VIKTIG Sikkerhetsinstruks for tilkobling og installasjon av dette utstyret. Følgende sikkerhetsinstruksjoner gjelder spesifikt alle EU medlemsland og land med i EØS-avtalen. Instruksjonene skal følges nøye slik at installasjonen blir i henhold til lavspenningsdirektivet. Den bør også følges i andre land, med mindre annet er spesifisert av lokale- eller nasjonale standarder. 1.
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Instruction Manual IM-106-340, Rev. 4.0 May 2006 Oxymitter 4000 IMPORTANTE Instruções de segurança para ligação e instalação deste aparelho. As seguintes instruções de segurança aplicam-se especificamente a todos os estados membros da UE. Devem ser observadas rigidamente por forma a garantir o cumprimento da Directiva sobre Baixa Tensão. Relativamente aos estados que não pertençam à UE, deverão cumprir igualmente a referida directiva, exceptuando os casos em que a legislação local a tiver substituído. 1.
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Instruction Manual IM-106-340, Rev. 4.0 May 2006 Oxymitter 4000 IMPORTANTE Instrucciones de seguridad para el montaje y cableado de este aparato. Las siguientes instrucciones de seguridad, son de aplicacion especifica a todos los miembros de la UE y se adjuntaran para cumplir la normativa europea de baja tension. 1. Se deben preveer conexiones a tierra del equipo, tanto externa como internamente, en aquellos terminales previstos al efecto. 2.
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Instruction Manual IM-106-340, Rev. 4.0 May 2006 Oxymitter 4000 VIKTIGT Säkerhetsföreskrifter för kablage och installation av denna apparat. Följande säkerhetsföreskrifter är tillämpliga för samtliga EU-medlemsländer. De skall följas i varje avseende för att överensstämma med Lågspännings direktivet. Icke EU medlemsländer skall också följa nedanstående punkter, såvida de inte övergrips av lokala eller nationella föreskrifter. 1.
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Instruction Manual Oxymitter 4000 A-14 IM-106-340, Rev. 4.
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Instruction Manual IM-106-340, Rev. 4.0 May 2006 SAFETY DATA SHEET FOR CERAMIC FIBER PRODUCTS Oxymitter 4000 JULY 1, 1996 SECTION I. IDENTIFICATION PRODUCT NAME Ceramic Fiber Heaters, Molded Insulation Modules and Ceramic Fiber Radiant Heater Panels. CHEMICAL FAMILY Vitreous Aluminosilicate Fibers with Silicon Dioxide. CHEMICAL NAME N.A. CHEMICAL FORMULA N.A. MANUFACTURER'S NAME AND ADDRESS Watlow Columbia 2101 Pennsylvania Drive Columbia, MO 65202 573-814-1300, ext.
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Instruction Manual IM-106-340, Rev. 4.0 May 2006 Oxymitter 4000 SECTION III. HAZARDOUS INGREDIENTS MATERIAL, QUANTITY, AND THRESHOLD/EXPOSURE LIMIT VALUES Aluminosilicate (vitreous) 99+ % 1 fiber/cc TWA CAS. No.
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Instruction Manual IM-106-340, Rev. 4.0 May 2006 Oxymitter 4000 EXPOSURE TO USED CERAMIC FIBER PRODUCT Product which has been in service at elevated temperatures (greater than 1800ºF/982ºC) may undergo partial conversion to cristobalite, a form of crystalline silica which can cause severe respiratory disease (Pneumoconiosis). The amount of cristobalite present will depend on the temperature and length of time in service. (See Section IX for permissible exposure levels).
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Instruction Manual IM-106-340, Rev. 4.0 May 2006 Oxymitter 4000 The International Agency for Research on Cancer (IARC) reviewed the carcinogenicity data on man-made vitreous fibers (including ceramic fiber, glasswool, rockwool, and slagwool) in 1987. IARC classified ceramic fiber, fibrous glasswool and mineral wool (rockwool and slagwool) as possible human carcinogens (Group 2B).
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Instruction Manual IM-106-340, Rev. 4.0 May 2006 Oxymitter 4000 SECTION VIII. SPECIAL PROTECTION INFORMATION RESPIRATORY PROTECTION Use NIOSH or MSHA approved equipment when airborne exposure limits may be exceeded. NIOSH/MSHA approved breathing equipment may be required for non-routine and emergency use. (See Section IX for suitable equipment). Pending the results of long term health effects studies, engineering control of airborne fibers to the lowest levels attainable is advised.
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Instruction Manual IM-106-340, Rev. 4.0 May 2006 Oxymitter 4000 IARC has recently reviewed the animal, human, and other relevant experimental data on silica in order to critically evaluate and classify the cancer causing potential. Based on its review, IARC classified crystalline silica as a group 2A carcinogen (probable human carcinogen). The OSHA permissible exposure limit (PEL for cristobalite is 0.05 mg/m3 (respirable dust). The ACGIH threshold limit value (TLV) for cristobalite is 0.
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Instruction Manual IM-106-340, Rev. 4.0 May 2006 Oxymitter 4000 GENERAL PRECAUTIONS FOR HANDLING AND STORING HIGH PRESSURE GAS CYLINDERS Edited from selected paragraphs of the Compressed Gas Association's "Handbook of Compressed Gases" published in 1981 Compressed Gas Association 1235 Jefferson Davis Highway Arlington, Virginia 22202 Used by Permission 1. Never drop cylinders or permit them to strike each other violently. 2.
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Instruction Manual Oxymitter 4000 A-22 IM-106-340, Rev. 4.
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Instruction Manual IM-106-340, Rev. 4.0 May 2006 Oxymitter 4000 Appendix B Return of Material RETURNING MATERIAL If factory repair of defective equipment is required, proceed as follows: 1. Secure a return authorization number from a Rosemount Analytical Sales Office or representative before returning the equipment. Equipment must be returned with complete identification in accordance with Rosemount Analytical instructions or it will not be accepted.
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Instruction Manual Oxymitter 4000 B-2 IM-106-340, Rev. 4.
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Instruction Manual IM-106-340, Rev 4.0 May 2006 Oxymitter 4000 Index A L Alarm Contacts . . . . . . . . . . . 8-4 Alarm Indications . . . . . . . . . . 8-4 Alarms, Corrective Actions . . . 8-5 Local Operator Interface Logic I/O Mode . . . . . . LOI Menu Tree . . . . . . LOI, Lockout . . . . . . . . B By-Pass Packages . . . . . . . . 11-2 C Calibration . . . . . . . . 3-6, 4-6, 6-3 Calibration Gas Bottles 1-20, 11-5, 11-6 Calibration Handshake Cell Replacement Kit . Configuration . . . . . . .
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Instruction Manual Oxymitter 4000 Index-2 IM-106-340, Rev 4.
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WARRANTY Rosemount Analytical warrants that the equipment manufactured and sold by it will, upon shipment, be free of defects in workmanship or material. Should any failure to conform to this warranty become apparent during a period of one year after the date of shipment, Rosemount Analytical shall, upon prompt written notice from the purchaser, correct such nonconformity by repair or replacement, F.O.B. factory of the defective part or parts.
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Instruction Manual IM-106-340, Rev. 4.0 May 2006 Oxymitter 4000 Oxymitter 4000 Part no.____________ Serial no.____________ Order no.____________ Rosemount Analytical and the Rosemount Analytical logotype are registered trademarks of Rosemount Analytical Inc. HART is a registered trademark of the HART Communications Foundation. All other marks are the property of their respective owners. Emerson Process Management Rosemount Analytical Inc.