Quick Installation Guide 00825-0100-4530, Rev EC March 2013 Superior Performance Guided Wave Radar Level and Interface Transmitter
Quick Installation Guide March 2013 About this guide This installation guide provides basic guidelines for Rosemount 5300 Series transmitters. It does not provide instructions for configuration, diagnostics, maintenance, service, troubleshooting, Explosion-proof, Flameproof, or intrinsically safe (I.S.) installations. Refer to the Rosemount 5300 Series Reference Manual (Document No. 00809-0100-4530) for more instruction.
March 2013 Quick Installation Guide Any substitution of non-authorized parts or repair, other than exchanging the complete transmitter head or probe assembly, may jeopardize safety and is prohibited. Unauthorized changes to the product are strictly prohibited as they may unintentionally and unpredictably alter performance and jeopardize safety. Unauthorized changes that interfere with the integrity of the welds or flanges, such as making additional perforations, compromise product integrity and safety.
March 2013 Quick Installation Guide Step 1: Confirm system readiness Confirm HART revision capability If using HART-based control or asset management systems, confirm the HART capability of those systems prior to transmitter installation. Not all systems are capable of communicating with the HART Revision 7 protocol. This transmitter can be configured for either HART Revision 5 or 7. For instructions on how to change the HART revision of your transmitter, see “Switch HART revision mode” on page 4.
Quick Installation Guide March 2013 Step 2: Mount the transmitter head/probe Transmitter Housing Tank connection with flange 1. Place a gasket on top of the tank flange. 2. Lower the probe with flange into the tank. Nut Bolt Flange Probe 3. Tighten the bolts and nuts with sufficient torque regarding flange and gasket choice. 4. Loosen the nut that connects the housing to the probe and rotate the housing to the desired direction. Gasket Tank Flange 5. Tighten the nut. Threaded tank connection 1.
March 2013 Quick Installation Guide Step 2 continued... Transmitter housing Bracket mounting, on wall 1. Mount the bracket directly to the wall with screws suitable for the purpose. 2. Mount the transmitter with probe to the bracket and secure the installation with the three supplied screws. Bracket Probe Clamping brackets U-bolts Bracket Transmitter housing Bracket mounting, on pipe 1. Put the two U-bolts through the holes of the bracket.
Quick Installation Guide March 2013 Step 2 continued... Remote housing M50 nut 1. Remove the transmitter head from the probe by unscrewing the M50 nut. For safety information regarding ESD discharge, see the applicable warning on page 3. 2. Mount the probe in the tank. U-bolt Bracket M6 screw Clamping brackets 3. Mount the bracket to the pole, making sure the distance between the probe and bracket does not exceed the length of the remote connection.
Quick Installation Guide March 2013 Step 3: Connect the wiring Wiring and power supply requirements can be dependent upon the approval certification. As with all FOUNDATION fieldbus requirements, a conditioned power supply and terminating resistors are required for proper operation. It is recommended that shielded twisted pair wiring (18-12 AWG) suitable for the supply voltage be used and, if applicable, approved for use in hazardous areas.
Quick Installation Guide March 2013 To connect the transmitter 1. Verify that the power supply is disconnected. 2. Remove the terminal block cover (see picture below). 3. Pull the cable through the cable gland/conduit. For Explosion-proof / Flameproof installations, only use cable glands or conduit entry devices certified Explosion-proof or Flameproof. Install wiring with a drip loop where the bottom of the loop must be lower than the cable/conduit entry. 4.
March 2013 Quick Installation Guide Step 3 continued... HART communication The Rosemount 5300 Series transmitter operates with a power supply ranging from 16 - 42.4 Vdc (16 - 30 Vdc in IS applications, 20-42.4 Vdc in Explosion-proof / Flameproof applications and in Non-Sparking / Energy Limited applications).
Quick Installation Guide March 2013 Step 3 continued... Type n approvals : non-sparking / energy limited power supply PC Power Supply Field Communicator Rosemount 5300 Series Transmitter HART Modem Load Resistance 250 HART: Un = 42.4 V Transient protection terminal block PC Power Supply Field Communicator HART Modem Rosemount 5300 Series Transmitter Transient Protection Symbol Load Resistance 250 HART: Un = 42.
March 2013 Quick Installation Guide Step 3 continued... Load limitations The Field Communicator requires a minimum load resistance of 250 within the loop to function properly. The maximum load resistance can be obtained from the following diagrams.
Quick Installation Guide March 2013 Step 3 continued... FOUNDATION fieldbus The Rosemount 5300 Series transmitter, FOUNDATION fieldbus version, operates with a power supply ranging from 9 - 32 Vdc (9 - 30 Vdc in IS applications and 16 32 Vdc in Explosion-proof / Flameproof and in Non-Sparking / Energy Limited applications). FISCO, IS applications: 9 - 17.5 Vdc.
March 2013 Quick Installation Guide Step 3 continued... Type n approvals : non-sparking / energy limited power supply Rosemount 5300 Series Transmitter Power Supply Field Communicator Fieldbus Modem PC RS-485 with Modbus communication The 5300 Series RS-485 with Modbus communication transmitter version operates using a power supply ranging from 8 - 30 Vdc (max. rating). See the Rosemount 5300/5400 Series with HART to Modbus Converter Manual supplement (Document No. 00809-0500-4530) for details.
March 2013 Quick Installation Guide Step 4: Configure NOTE: If the transmitter is pre-configured at the factory, it is only necessary to proceed with the following steps if you need to verify or change the settings. Basic configuration can easily be done either with Rosemount Radar Master, a Field Communicator, the AMS™ Suite, DeltaV®, or any other DD (Device Description) compatible host system. For advanced configuration features, Rosemount Radar Master is recommended.
Quick Installation Guide March 2013 Configuration using the Rosemount Radar Master software 1. Start Rosemount Radar Master (Programs > Rosemount > Rosemount Radar Master). 2. Connect to the desired transmitter. Once the transmitter is connected, the Guided Setup window appears automatically. Run Wizard 3. Click the Run Wizard for guided setup button. Follow the instructions for a Basic Configuration and you will be guided through a short transmitter installation procedure. 4.
March 2013 Quick Installation Guide are normally configured at the factory, but can be changed if, for example, the probe is cut in the field, or if disturbing objects in the near zone need to be blocked out (Hold Off Distance/Upper Null Zone (UNZ)). Handheld HART Communicator: Fast Key Sequence [2, 1, 2]. FOUNDATION fieldbus parameters: TRANSDUCER_1100 > PROBE_TYPE TRANSDUCER_1100 > PROBE_LENGTH TRANSDUCER_1100 > GEOM_HOLD_OFF_DIST Click Next and the following window appears (Geometry). 7.
Quick Installation Guide March 2013 Click Next and the following window appears (Tank Environment). 8. In the Environment window, select Measurement Mode. If the surface is moving up or down at rates over 40 mm/s (1.5 in./s), the Rapid Level Changes box should also be selected. Enter the Upper Product Dielectric Constant (icons for help functions are available to the right).
Quick Installation Guide March 2013 the available pre-defined tank options, or if high volume accuracy is desired. Choose None if volume calculation is not desired. Handheld HART Communicator: Fast Key Sequence [2, 1, 5] FOUNDATION fieldbus parameters: TRANSDUCER_1300 > VOL_VOLUME_CALC_METHOD TRANSDUCER_1300 > VOL_IDEAL_DIAMETER TRANSDUCER_1300 > VOL_IDEAL_LENGTH TRANSDUCER_1300 > VOL_VOLUME_OFFSET Click Next and the following window appears (Analog Output).
Quick Installation Guide March 2013 12. The Basic Configuration with the Radar Master Wizard is now finished. Proceed with the Device Specific Setup to see which additional configuration is needed. You may be required to calibrate Vapor Compensation, to set up Probe End Projection, or to perform a Trim Near Zone depending on type of the device, application, and functions available. For further information, see the Rosemount 5300 Series Reference Manual (Document No. 00809-0100-4530).
Quick Installation Guide March 2013 Safety Instrumented Systems (4-20 mA only) The following section is applicable to the Rosemount 5300 Prior-Use option (Special certification: QS). Additional Safety Instrumented Systems information is available in the Rosemount 5300 Series Reference Manual (Document No. 00809-0100-4530). The manual is available electronically at www.rosemount.com or by contacting an Emerson Process Management representative.
March 2013 Quick Installation Guide Damping User adjusted damping affects the transmitter’s ability to respond to process changes. Therefore, the damping values + response time should not exceed the Safety loop requirements. Alarm and saturation levels DCS or safety logic solver should be configured to handle both High alarm and Low alarm. Table 3 identifies the alarm levels available and their operation values.1 Table 3. Alarm levels and operation values Rosemount Alarm Level Normal Operation 3.
March 2013 Quick Installation Guide Site acceptance After the installation and configuration, proper operation of the transmitter should be verified. A site acceptance test is therefore recommended. The proof test outlined in this section can be used for this. Operation and maintenance The Rosemount 5300 Series Prior-Use option must be tested at regular intervals to confirm that the overfill and empty tank protection function result in the desired system response. The following proof test is recommended.
Quick Installation Guide March 2013 6. Enable write protection. 7. Restore the loop to full operation. 8. Remove the bypass from the safety logic solver or otherwise restore normal operation. 9. Document the test result for future reference. Inspection Visual inspection It is recommended to inspect the probe for possible build up or clogging. Special tools Not required. Product repair All failures detected by the transmitter diagnostics or by the proof test must be reported.
March 2013 Quick Installation Guide Product certifications EU conformity The EC declaration of conformity can be found on page 33. The most recent revision of the EC declaration of conformity can be found at www.rosemount.com. Safety Instrumented Systems (SIS) The Rosemount 5300 Series has been evaluated by a third party, Exida, against hardware requirements according to IEC 61508.
Quick Installation Guide March 2013 I5, IE1 Intrinsically safe and FISCO model: Intrinsically Safe for Class I, II, III, Div. 1, Groups A, B, C, D, E, F, and G, Class I, Zone 0, AEx ia IIC T4 when installed per Control Drawing: 9240 030-936. Non-Incendive Class I, Div. 2, Groups A, B, C, D, F, and G; Suitable for Class II, III, Div. 2, Groups F and G; 4-20 mA/HART model: Ui = 30 Vdc, Ii = 130 mA, Pi = 1.0 W, Ci = 7.26 nF, Li = 0 H. Max. operation: 42.
March 2013 Quick Installation Guide European certifications ATEX approvals Special conditions for safe use (X) The intrinsically safe circuits do not withstand the 500 V AC test as specified in IEC 60079-11 clause 6.4.12. Impact and friction hazards need to be considered according to EN 60079-0 clause 8.1.2 when the transmitter and part of antennas exposed to the exterior atmosphere of the tank is made with light metal alloys and of category II 1G EPL Ga.
Quick Installation Guide March 2013 Brazilian certifications INMETRO approvals Special conditions for safe use (X) Letter X in the number of the certificate indicates the following special condition(s) for safe use: For models 530xFxxxxxxxxxE1..., 530xFxxxxxxxxxKA..., 530xFxxxxxxxxxKB... or 530xFxxxxxxxxxKC...
March 2013 Quick Installation Guide I21 Intrinsically safe: 4-20 mA/HART model: Ex ia IIC T4 Ga Ex ta IIIC T79 °C -50 °C < Ta < +70 °C Ui: 30 V, Ii: 130 mA, Pi: 1.0 W, Li: 0 μH, Ci: 7.26 nF FOUNDATION fieldbus model: Ex ia IIC T4 Ga Ex ta IIIC T69 °C -50 °C < Ta < +60 °C Ui: 30 V, Ii: 300 mA, Pi: 1.5 W, Li: 0 μH, Ci: 4.95 nF Installation Drawing: 9240030-938 IB1 FISCO model: FISCO Field Device Ex ia IIC T4 Ga Ex ia/ib IIC T4 Ga/Gb Ex ta IIIC T69 °C -50 °C < Ta < +60 °C Ui: 17.5 V, Ii: 380 mA, Pi: 5.
Quick Installation Guide March 2013 IC1 FOUNDATION fieldbus FISCO model: Ex ia IIC T4 (-50 °C < Ta< +60 °C) DIP A20 TA69 °C Ui = 17.5 V, Ii = 380 mA, Pi = 5.32 W, Ci4.95 nF, Li 0.1 μH N3 Type n: HART model: Ex nL IIC T4 (-50 °C < Ta < +70 °C) Ui = 30 V, Ii = 130 mA, Pi = 1.0 W, Ci7.26 nF, Li 0 μH FOUNDATION fieldbus model: Ex nL IIC T4 (-50 °C < Ta < +60 °C) Ui = 30 V, Ii = 300 mA, Pi = 1.5 W, Ci4.
March 2013 Quick Installation Guide IECEx certifications IECEx approvals Special conditions for safe use (X) The intrinsically safe circuits do not withstand the 500 V AC test as specified in IEC 60079-11 clause 6.4.12. Impact and friction hazards need to be considered according to EN 60079-0 clause 8.1.2 when the transmitter and part of antennas exposed to the exterior atmosphere of the tank is made with light metal alloys and of category EPL Ga.
Quick Installation Guide March 2013 Other certifications Overfill protection Cert. no: Z-65.16-476 U1 TÜV-tested and approved by DIBt for overfill protection according to the German WHG regulations Approval valid for HART and FOUNDATION fieldbus options. Suitability for intended use Compliant with NAMUR NE 95, version 07.07.2006 “Basic Principles of Homologation” For detailed information on product certificates, refer to the Rosemount 5300 Series Reference Manual (Document No. 00809-0100-4530).
March 2013 Quick Installation Guide EC Declaration of Conformity Figure 1.
Quick Installation Guide Figure 2.
March 2013 Quick Installation Guide Figure 3.
00825-0100-4530 Quick Installation Guide 00825-0100-4530, Rev EC March 2013 Emerson Process Management Rosemount Measurement 8200 Market Boulevard Chanhassen, MN 55317 USA Tel (USA) 1 800 999 9307 Tel (International) +1 952 906 8888 Fax +1 952 906 8889 Emerson Process Management Asia Pacific Pte Ltd 1 Pandan Crescent Singapore 128461 Tel +65 6777 8211 Fax +65 6777 0947 Service Support Hotline: +65 6770 8711 E-mail: Enquiries@AP.EmersonProcess.com Emerson Process Management Blegistrasse 23 P.O.
