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Fisher

1052PSV Size 60 Rotary Actuator

Contents

Introduction 1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Scope of Manual 1. . . . . . . . . . . . . . . . . . . . . . . . . .

Specifications 2. . . . . . . . . . . . . . . . . . . . . . . . . . . .

Description 3. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Principle of Operation 3. . . . . . . . . . . . . . . . . . . . . . .

Installation 3. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Conduit Connection 4. . . . . . . . . . . . . . . . . . . . . . .

Valve Flow Direction 4. . . . . . . . . . . . . . . . . . . . . .

Actuator Mounting 5. . . . . . . . . . . . . . . . . . . . . . . .

Precise Valve/Actuator Closed Position

and Turnbuckle Adjustment 6. . . . . . . . . . . . . .

Actuator Spring Adjustment 7. . . . . . . . . . . . . . . .

Initial Setting 7. . . . . . . . . . . . . . . . . . . . . . . . . . . .

Stroking Range 8. . . . . . . . . . . . . . . . . . . . . . . . . .

Accessory Mounting 8. . . . . . . . . . . . . . . . . . . . . . .

Maintenance 10. . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Disassembly 11. . . . . . . . . . . . . . . . . . . . . . . . . . . .

Assembly 12. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Troubleshooting 14. . . . . . . . . . . . . . . . . . . . . . . . . .

Adjustable Travel Stops 14. . . . . . . . . . . . . . . . . . . .

Parts Ordering 15. . . . . . . . . . . . . . . . . . . . . . . . . . . .

Spare Parts 16. . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Parts List and Special Tools 18. . . . . . . . . . . . . . . .

Introduction

Scope of Manual

This instruction manual includes installation,

adjustment, maintenance, and parts ordering

information for the Fisher 1052PSV (Size 60)

pneumatic springanddiaphragm rotary actuator

(see figure 1).

The seismically qualified actuator design is based on

the standard Fisher 1052 size 60 actuator. The

1052PSV size 60 actuator incorporates the tilting

diaphragm rod, turnbuckle adjusting feature, upper

diaphragm casing assembly, and SS129 dual

springs mounted within a fabricated box

W9722

Figure 1. Fisher SS84PSV4 Valve

with 1052PSV Actuator and 3610J Positioner

construction. The actuator box is designed for

standard 3610J positioner mounting. Adjustable

valve open position is provided by limiting lever

rotation with adjustable travel limit bolts in the

bottom of the fabricated actuator box.

To ensure proper assembly, the VeeBallt, valve

drive shaft, and actuator lever connections are a

missingtooth spline design, allowing oneway only

assembly.

Instructions for the control valve, positioner, and

other accessories are covered in separate

instruction manuals.

Do not install, operate, or maintain a 1052PSV

actuator without being fully trained and qualified in

valve, actuator, and accessory installation,

operation, and maintenance. To avoid personal

injury or property damage, it is important to carefully

read, understand, and follow all the contents of this

manual, including all safety cautions and warnings. If

you have any questions about these instructions,

contact your Emerson Process Management sales

office before proceeding.

Instruction Manual

D103407X012

December 2009

1052PSV Actuator

Summary of content (20 pages)

PAGE 1
Instruction Manual D103407X012 December 2009 1052PSV Actuator Fisherr 1052PSV Size 60 Rotary Actuator Contents Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 Scope of Manual . . . . . . . . . . . . . . . . . . . . . . . . . . 1 Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 Description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3 Principle of Operation . . . . . . . . . . . . . . . . . . . . . . . 3 Installation . . . . . . . . . .
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Instruction Manual 1052PSV Actuator December 2009 Table 1.
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Instruction Manual 1052PSV Actuator December 2009 Table 2.
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Instruction Manual 1052PSV Actuator December 2009 POSITION 1 1 FLOW 4 2 3 43A6505-A A1584-3 NOTE: 1 POSITION 1 IS STANDARD FISHER SS 84PSV4 VALVE: RIGHT HAND MOUNTING, PDTO ACTION, CCW BALL/PLUG ROTATION TO CLOSE Figure 3. Mounting Styles and Positions for the Fisher 1052PSV Actuator CAUTION To avoid parts damage, do not use an operating pressure that exceeds the Maximum Diaphragm Casing Pressure (table 1).
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Instruction Manual 1052PSV Actuator December 2009 Note Observe all warnings and cautions provided in the appropriate valve instruction manual Installation section. Actuator Mounting Use the following steps in this and the loading connection, turnbuckle adjustment, precise adjustment, and spring adjustment section to connect a valve and an actuator. Key numbers are shown in figure 11.
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Instruction Manual 1052PSV Actuator December 2009 Figure 5. Precise Valve/Actuator Closed Position Adjustment Precise Valve/Actuator Closed Position and Turnbuckle Adjustment Correct turnbuckle adjustment ensures that the valve is correctly closed when the actuator is against its travel stops. Key numbers are shown in figure 11. A regulated air supply with appropriate gauge will be required to stroke the actuator.
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Instruction Manual 1052PSV Actuator December 2009 Figure 6. Accessory Mounting Fisher 546NS, 2625NS, and 3610J 5. Stroke the actuator to mid-travel to gain better access to the turnbuckle and locknuts for tightening. Tighten the 7/8-14-LH locknut (key 58) to 163 NSm (120 lbfSft) with a 1 5/16 inch wrench and then tighten the 5/8-18 locknut (key 16) to 61 NSm (45 lbfSft) with a 15/16 inch wrench. 6.
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Instruction Manual 1052PSV Actuator December 2009 Be sure the rod end bearing does not hit the lever as the diaphragm and diaphragm rod move away from the up travel stop. To adjust the spring, use the special 2 1/2 inch wrench. Rotate the spring adjustor to move it toward the casing to increase initial setting or away from the casing to decrease initial setting (keys 1 and 2, figure 11). 1.
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Instruction Manual 1052PSV Actuator December 2009 Figure 8. Accessory Mounting Fisher 67CFSR and GO Switch Fisher 546 Mounting Attach the 546 I/P to the 546 mounting bracket with 5/16-18 x 0.75 cap screws. Apply thread locking adhesive, medium strength, (key 77) to the 5/16-18 cap screws and tighten to 23 NSm (17 lbfSft) with a 1/2 inch wrench. Now apply thread locking adhesive, medium strength, (key 77) to the 3/8-16 x 1.
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Instruction Manual 1052PSV Actuator casing. Run 3/8 inch tubing between the 1/4 NPT pressure connection and the instrument. Run 1/2 inch tubing between the volume booster and the upper casing. 2. Keep the length of pipe or tubing as short as possible to avoid transmission lag in the control signal. If an accessory (such as a volume booster or a valve positioner) is used, be sure that the accessory is properly connected to the actuator.
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Instruction Manual 1052PSV Actuator December 2009 that must be taken to protect against process media. TRAVEL STOP TRAVEL STOP CAUTION To avoid parts damage, do not stroke the actuator while cover (key 33) is off. Disassembly The following procedure describes how to completely disassemble the actuator. When inspecting and replacing parts, perform only those steps necessary to accomplish the repair. Do not, under ordinary circumstances, remove the cap screws (keys 7 and 8) at this time.
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Instruction Manual 1052PSV Actuator actuator casings. Continue rotating the spring adjustor until spring compression is completely removed. 10. Unscrew and remove the cap screws and hex nuts (keys 5 and 6), and then remove the upper diaphragm casing and the diaphragm (key 3). 11. To remove the diaphragm plate (key 4), remove the rod end bearing (key 17), the lower locknut (key 16), turnbuckle (key 57), and the left hand threaded upper locknut (key 58) from the diaphragm rod (key 10). 12.
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Instruction Manual December 2009 1052PSV Actuator 14. Thread the rod end bearing assembly completely into the turnbuckle (key 57) without torquing. 15. Install the diaphragm (key 3) onto the diaphragm plate (key 4) and line up the perimeter holes in the diaphragm (key 3) and the lower diaphragm casing (key 2). Place the upper diaphragm casing (key 1) onto the lower diaphragm casing (key 2).
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Instruction Manual 1052PSV Actuator bracket to the actuator box (key 14). Using a 3/4 inch wrench, tighten to 81 NSm (60 lbfSft). Refer to figure 5 for an illustration of the GO switch mounting bracket. 26. With the hub against the cover, slide the lever (key 27) towards the hub (key 29) leaving a 3/32 inch gap between them. 27. Clamp the lever (key 27) onto the valve drive shaft with the 5/8-11 x 1.25 cap screw (key 28). Using a 15/16 inch wrench, tighten to 163 NSm (120 lbfSft). 28.
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Instruction Manual 1052PSV Actuator December 2009 Parts Ordering When corresponding with your Emerson Process Management sales office about this equipment, refer to the serial number found on the actuator nameplate (key 41, figures 11). Also, specify the complete 11-character part number from the following parts list when ordering replacement parts. The Size 70 actuator is available only in Type 1052 actuators. WARNING Use only genuine Fisher replacement parts.
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Instruction Manual 1052PSV Actuator December 2009 Spare Parts The spare parts replacement interval is based in part on plant operation, operating conditions, normal maintenance interval, process fluid, and other factors. Periodic inspection of the valve and actuator and diagnostics run on the control valve assembly are recommended to identify the optimum replacement timing. Table 2. Fisher 1052PSV Spare Parts Drawing Number Replacement Part Number Part Description, Key No.
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Instruction Manual 1052PSV Actuator December 2009 GE39246 B Figure 11.
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Instruction Manual 1052PSV Actuator December 2009 Key Parts List Key 1 2 3* 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 27 28 29* 18 Description Upper Casing assy Lower Casing Diaphragm Diaphragm, size 60 Diaphragm Plate assy Cap Screw, Hex Hd, 3/8 24X1.25 Hex Nut, 3/8 24 Cap Screw, Hex Hd, 3/8 16X0.75 Cap Screw, Hex Hd, 3/8 16X2.00 Cap Screw, Hex Socket, 3/4 16X1.
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Instruction Manual December 2009 1052PSV Actuator 19
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Instruction Manual 1052PSV Actuator December 2009 Fisher, Vee Ball, TopWorx, and GO are marks owned by one of the companies in the Emerson Process Management business division of Emerson Electric Co. Emerson Process Management, Emerson, and the Emerson logo are trademarks and service marks of Emerson Electric Co. All other marks are the property of their respective owners.