2000X Series Ultrasonic Plastic Welding Assembly Systems Digital, Customizable, Plastics Welding Technology
Branson 2000X Series Leads the Way in Digital, Adaptable, Precision-Control Plastic Welding Technology. Branson 2000X Series ultrasonic assembly systems offer you a range of system models with varying process control levels and functionalities to match your application needs. Whether you choose our most fully featured 2000X d, the advanced functionality of the 2000X ea, or the basic features of our 2000X t, you are assured of robust reliable performance and precision control.
Branson 2000X Standard Features 100 Power Supply and Process Control • Total Amplitude Control – Utilizing Branson's digital power supply technology, you have complete control of amplitude throughout the weld cycle: programmable starting ramp, digital setting of weld amplitude, and energy braking. Amlitude (µm) • True Digital Autotune with Memory (AT/M) – Provides fully-automatic tuning and stores horn frequency at the end of each weld.
Branson 2000X Standard Features (cont'd) Communications • USB – The addition of this port allows for a USB device to be linked to the unit, including mouse, memory sticks, etc. • X-Net – An embedded VNC client that allows remote monitoring and networking through Ethernet communications. • External VGA Port – Allows for the addition of either Need HiRes a remote monitor or touch screen to the system.
2000X Series Standard Features Comparison Standard Feature 2000X d 2000X ea 2000X t x x x x x x x x x x x x x x x x x x x x x Automation Interface x x x USB Port x x x x x x x x x x x x x x x x x x External Amplitude Profiling x x x x x x x x x Number of Presets 16 12 2 Weld by Time x x x x x x x x x x x x x x x x x x x x x Digital Power Supply Digital Autotune w/Memory Total Amplitude Control Programmable Starting Ramp Energy Braking Auto Seek Line/Load Regulation System Prot
A Broad Choice of Actuators Branson offers six actuator models that are compatible with our 2000X power supplies. Standard features on all Branson actuators: • Variable Dynamic Triggering – Provides consistent weld quality by triggering ultrasonic vibrations after a preset force. As melting of the plastic occurs, dynamic followthrough ensures the smooth, efficient transmission of ultrasonic energy into the part by maintaining horn/part contact and force.
2000X Standard Actuator Features Comparison Standard Feature 2000X aed 2000X ae Actuator Model 2000X aod 2000X ao 2000X aodl 2000X aol x x x x x x x x x x Built-in Mechanical Stop x x x x x Easy Setup x x x x x Settable Pressure and Down Speed x x x x x Single-turn Flow Control x x x x x Dynamic Triggering Follow Through x x x x x Distance Encoder x x x S-Beam Load Cell x x x Remote Pneumatic Controls x x x x Stroke Length (standard) 6" 6" 2000X aodl 2000X aol Variable Dynamic Triggerin
Model 2000X d Ultrasonic Assembly System Maximum Precision, Control and Connectivity Offering our most precise control, the Model 2000X d features a solid-state, electronic S-Beam load cell that allows you to set the trigger point for the actuator’s applied force with maximum precision in pounds or Newtons. The load cell can also display all force data in the weld graphs. • Digital Power Supply. • Full VGA Touch Screen Interface.
Model 2000X ea Ultrasonic Assembly System Robust, Precision Performance for More Demanding Applications The 2000X ea system offers enhanced performance and reliability needed to withstand the demands of applications requiring precise control, robust reliability and fast cycle times. The 2000X ea also offers all the control, communications, and user interface features that are standard to all 2000X assembly systems. • Digital Power Supply.
Specifications for 2000X Actuators Model Cylinder size (") Max. clamp force at 100 psig/690 kPa and 4" stroke* Dynamic triggering range* Dynamic follow-through range* Stroke length 1.5 130 lbs./578 N 5-159 lbf/22-707N 15-180 lbf/67-800N 4"/101.6 mm 2.0 270 lbs./1.2kN 15-180 lbf/67-800N 15-180 lbf/67-800N 4"/101.6 mm 2.5 440 lbs./1.96kN 15-180 lbf/67-800N 15-180 lbf/67-800N 4"/101.6 mm 3.0 640 lbs./2.84kN 15-180 lbf/67-800N 15-180 lbf/67-800N 4"/101.6 mm 3.
Specifications for 2000X Power Supplies 2000X Power Supply Models d, ea, and t share the following specifications. Power Supply 20:1.25 20:1.2.5 20:4.0 30:0.75 30:1.5 40:0.4 40:0.8 Output Power: 1250 Watts 2500 Watts 4000 Watts 750 Watts 1500 Watts 400 Watts 800 Watts Line Voltage: Max.
2000X Series The Branson Advantage Branson is committed to not only engineering and supplying ultrasonic plastics welding systems to meet your needs, but also to providing applications support, employee training, troubleshooting, and ongoing customer service so that your equipment continually operates as expected. Europe Asia Branson Ultrasonics Corp. 41 Eagle Road Danbury, CT 06810, USA T: 203-796-0400 F: 203-796-0450 www.bransonultrasonics.
