System Configuration Manual 300510EN, Rev AA December 2010 Raptor Tank Gauging System www.rosemount-tg.
System Configuration Manual 300510EN, Rev AA December 2010 Rosemount Raptor Rosemount Raptor Configuration with Rosemount TankMaster WinSetup NOTICE Read this manual before working with the product. For personal and system safety, and for optimum product performance, make sure you thoroughly understand the contents before installing, using, or maintaining this product. For equipment service or support needs, contact your local Emerson Process Management/Rosemount Tank Gauging representative.
System Configuration Manual 300510EN, Rev AA December 2010 Rosemount Raptor Table of Contents SECTION 1 Introduction 1.1 1.2 Manual Overview. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-1 Technical Documentation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-2 3.1 3.2 3.3 What is TankMaster?. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-1 TankMaster Software Package . . . . . . . . . . . . . . . . . . . . . . . . . . .
System Configuration Manual 300510EN, Rev AA December 2010 Rosemount Raptor 5.3 5.4 5.5 5.6 5.7 5.8 5.9 5.10 5.11 5.12 5.13 5.14 5.15 5.16 TOC-2 Preferences . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-16 5.3.1 Measurement Units . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-16 5.3.2 Ambient Air Temperature . . . . . . . . . . . . . . . . . . . . . . . . 5-17 5.3.3 Inventory. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
System Configuration Manual 300510EN, Rev AA December 2010 Rosemount Raptor SECTION 6 Device Handling 6.1 6.2 To Change Device Configuration . . . . . . . . . . . . . . . . . . . . . . . . . 6-1 To Uninstall a Device. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-3 SECTION 7 Service Functions 7.1 7.2 7.3 System Status . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-1 Customizing the Tools Menu in WinSetup. . . . . . . . . . . . . . . . . . .
System Configuration Manual Rosemount Raptor TOC-4 300510EN, Rev AA December 2010 Table of Contents
System Configuration Manual 300510EN, Rev AA December 2010 Section 1 Rosemount Raptor Introduction 1.1 1.2 Manual Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . page 1-1 Technical Documentation . . . . . . . . . . . . . . . . . . . . page 1-2 This manual describes the recommended installation procedure for setting up a Rosemount Raptor system. It is based on using the TankMaster Winsetup program as a configuration tool.
System Configuration Manual 300510EN, Rev AA December 2010 Rosemount Raptor Section 7: Service Functions A description of various functions supported by TankMaster WinSetup for service and maintenance of different Raptor field devices. Section 8: Menu Guide A guide to menus and menu options in the TankMaster WinSetup program. 1.
System Configuration Manual 300510EN, Rev AA December 2010 Section 2 Rosemount Raptor Raptor System Overview Raptor is a state-of-the art inventory and custody transfer radar tank level gauging system. It is developed for a wide range of applications at refineries, tank farms and fuel depots, and fulfills the highest requirements on performance and safety. The field devices on the tank communicate over the intrinsically safe Tankbus.
System Configuration Manual 300510EN, Rev AA December 2010 Rosemount Raptor Figure 2-1.
System Configuration Manual 300510EN, Rev AA December 2010 Rosemount Raptor TankMaster HMI Software TankMaster is a powerful Windows-based Human Machine Interface (HMI) for complete tank inventory management. It provides configuration, service, set-up, inventory, and custody transfer functions for Raptor systems and other supported instruments. TankMaster is designed to be used in the Microsoft Windows XP and Vista environment providing easy access to measurement data from your Local Area Network.
System Configuration Manual 300510EN, Rev AA December 2010 Rosemount Raptor Rosemount 5300 Guided Wave Radar The Rosemount 5300 is a premium 2-wire guided wave radar for level measurements on liquids, to be used in a wide range of medium accuracy applications under various tank conditions. Rosemount 5300 includes the 5301 for liquid level measurements and the 5302 for liquid level and interface measurements.
System Configuration Manual 300510EN, Rev AA December 2010 Section 3 Rosemount Raptor Using TankMaster 3.1 3.2 3.3 3.4 3.5 3.1 WHAT IS TANKMASTER? What is TankMaster? . . . . . . . . . . . . . . . . . . . . . . . . page 3-1 TankMaster Software Package . . . . . . . . . . . . . . . . page 3-2 Installing the TankMaster Software . . . . . . . . . . . . . page 3-4 Installing a Tank Level Gauging System . . . . . . . . page 3-6 Illegal characters . . . . . . . . . . . . . . . . . . . . . . . . . . .
System Configuration Manual 300510EN, Rev AA December 2010 Rosemount Raptor 3.2 TANKMASTER SOFTWARE PACKAGE Rosemount TankMaster includes several software modules: • WinOpi • WinSetup • Tank Server • Master Protocol Servers • Slave Protocol Server • Batch Server • Administrator Figure 3-1.
System Configuration Manual 300510EN, Rev AA December 2010 Rosemount Raptor The Master Protocol Server transfers configuration data and measured data between the Tank Server and connected devices in a Rosemount Tank Gauging system. The Master Protocol Server is able to communicate with various types of field devices such as radar level gauges, field communication units, temperature transmitters, and pressure sensors to collect measured data such as level, temperature, and pressure.
System Configuration Manual 300510EN, Rev AA December 2010 Rosemount Raptor 3.3 INSTALLING THE TANKMASTER SOFTWARE 3.3.1 System Requirements The following system specification is recommended to run TankMaster version 5.B0 or higher(1): General Product Operating system Rosemount TankMaster; WinOpi, Winsetup, WinView English version of: • Windows XP Professional Edition.
System Configuration Manual 300510EN, Rev AA December 2010 3.3.3 Installation Procedure Rosemount Raptor To install the TankMaster software package do the following: 1. Insert the TankMaster CD-ROM. The installation wizard starts automatically and the TankMaster installation CD start-up screen appears: NOTE! If the installation wizard does not start automatically when the CD-ROM is inserted, double-click the file Tmcd.exe or click the Windows Start button , choose Run and select the Tmcd.
System Configuration Manual 300510EN, Rev AA December 2010 Rosemount Raptor 3.4 INSTALLING A TANK LEVEL GAUGING SYSTEM Setting up a Tank Level Gauging system comprises installation and configuration of devices and tanks. Tank installation Tank installation includes specifying tank type, specifying transmitters to associate with the tank, and to define which source signals to use as input for various tank measurement variables.
System Configuration Manual 300510EN, Rev AA December 2010 Rosemount Raptor Section 4 The WinSetup Main Window 4.1 4.2 4.3 4.4 4.5 Menus . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 4-3 Toolbar . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 4-4 Status bar . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 4-5 Workspace - Viewing Tanks and Devices . . . . . . . . page 4-6 User Management . . . . . . . . . . . . . . . . . .
System Configuration Manual Rosemount Raptor 300510EN, Rev AA December 2010 The Workspace window can be moved anywhere on the Main window. It can be docked to either side of the Main window, or it can be left floating. Figure 4-3. The WinSetup workspace Right click in the Workspace window and choose Allow Docking to place the Workspace window along the Main window side. 4-2 Section 4.
System Configuration Manual 300510EN, Rev AA December 2010 4.1 MENUS Rosemount Raptor The menu bar at the top of the screen contains menus such as File, View, Service, Tools, and Help. Figure 4-4. The WinSetup menu Service menu options are also available by clicking the right mouse button. Different options are available depending on the type of object selected in the Workspace window. For example, clicking the right mouse button on the Devices folder will open the following menu: Figure 4-5.
System Configuration Manual 300510EN, Rev AA December 2010 Rosemount Raptor 4.2 TOOLBAR The toolbar provides buttons acting as shortcuts to certain menu options. Normally the Toolbar is visible. To hide it, open the View menu and deselect the Toolbar option: Figure 4-7. The WinSetup Toolbar Toolbar Hide/Show Toolbar The following items are included in the standard toolbar: Figure 4-8. Toolbar items 1 2 3 4 5 6 7 8 9 10 11 12 1. Lets you log off to View Only mode. 2.
System Configuration Manual 300510EN, Rev AA December 2010 4.3 STATUS BAR Rosemount Raptor The status bar is located at the bottom of the TankMaster main window. It provides general information about the current system state. Normally, the TankMaster status bar is visible. To hide it, open the View menu and deselect the Status bar option. Figure 4-9.
System Configuration Manual 300510EN, Rev AA December 2010 Rosemount Raptor 4.4 WORKSPACE VIEWING TANKS AND DEVICES The workspace displays an overview of all devices and tanks. You can switch between two different views: Logical and Physical view. Figure 4-10. The Winsetup workspace Logical and Physical views Choose this tab to show the Logical View. Choose this tab to show the Physical View.
System Configuration Manual 300510EN, Rev AA December 2010 4.4.1 Workspace Rosemount Raptor The Workspace window shows the installed tanks and devices and available communication protocols. It also provides information about the configuration of installed devices. Ex.1 In the Logical View all installed tanks and devices, as well as available communication protocols, are organized in separate folders to provide a clear overview of the system.
System Configuration Manual 300510EN, Rev AA December 2010 Rosemount Raptor 4.4.
System Configuration Manual 300510EN, Rev AA December 2010 4.5 USER MANAGEMENT Rosemount Raptor TankMaster provides several protection levels allowing you to prevent unauthorized changes. These protection levels are categorized as User Access Levels and User Sub Access Levels. The User Access Levels are Chief Administrator, Administrator, Supervisor, Operator, and View Only. Each user access level has five User Sub Access Levels providing a total of 25 unique access levels.
System Configuration Manual 300510EN, Rev AA December 2010 Rosemount Raptor 4.5.1 Logging On to TankMaster 1. From the File menu choose Log On or click the Log On button the WinSetup toolbar. in 2. Type your Username and Password. The password is case sensitive but the username is not. NOTE! If logging on fails five consecutive times the user account is disabled. In this case the user account has to be enabled by an administrator. 3. Click the OK button.
System Configuration Manual 300510EN, Rev AA December 2010 4.5.2 To Administrate User Accounts Rosemount Raptor TankMaster allows you to setup a number of users at different levels and sub levels. You must be logged on as an Administrator in order to add new user accounts or to change the existing user account settings. To add a new user: 1. Log on as an Administrator. 2. From the Tools>Administrative Tools menu choose User Manager. 3.
System Configuration Manual 300510EN, Rev AA December 2010 Rosemount Raptor Use first account with required access level as default A new user account is added 6. Check that the new user appears in the User Manager window. Select the “Use first account...” box if you want a default user name to appear in the Log On dialog whenever it is opened. If this box is unmarked the User Name field is empty when the Log On dialog opens. 7.
System Configuration Manual 300510EN, Rev AA December 2010 4.5.
System Configuration Manual 300510EN, Rev AA December 2010 Rosemount Raptor 4.5.4 To Change Protection Level of Separate Windows In TankMaster it is possible to set a Protection Level for a specific window, e.g. the Properties window for a Rosemount 5900S Radar Level Gauge. This function is only available if you are logged on at the Administrator (* * * * *) level. To change the protection level do the following: 1. Put the cursor on the icon at the upper left corner and click the left mouse button. 1.
System Configuration Manual 300510EN, Rev AA December 2010 4.5.5 To Change Password Rosemount Raptor TankMaster allows you to change your password at any time: 1. From the Tools/Administrative Tools menu choose the Set Password option. 2. Select the TankServer on which your user account is valid. You can see the different servers in the WinSetup workspace window. (If you are logged on, the current server is already selected in the Change User Password window). 3.
System Configuration Manual 300510EN, Rev AA December 2010 Rosemount Raptor 4.5.6 To Change Inactivity Timeout TankMaster WinSetup includes the option to set a timeout after which the current user is automatically logged off. The timeout period is reset each time the user performs an activity that requires an access level check, for example changing the configuration of a device or logging on to WinSetup. To set the Inactivity Timeout: 1.
System Configuration Manual 300510EN, Rev AA December 2010 Section 5 Rosemount Raptor Installing a Raptor Level Gauging System 5.1 5.2 5.3 5.4 5.5 5.6 5.7 5.8 5.9 5.10 5.11 5.12 5.13 5.14 5.15 5.16 www.rosemount-tg.com System Configuration Overview . . . . . . . . . . . . . . . page 5-2 Communication Protocol Setup . . . . . . . . . . . . . . . page 5-6 Preferences . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 5-16 Field Device Installation - Overview . . . . . . . . . . . .
System Configuration Manual 300510EN, Rev AA December 2010 Rosemount Raptor 5.1 SYSTEM CONFIGURATION OVERVIEW 5.1.1 5.1.2 Preparations Installation Procedure Before installing a Rosemount Tank Gauging system you should ensure that the following information is available: • A plan of all field devices and tanks. • Unit IDs of each device (Unit ID is a unique identifier given to each Raptor device at factory). • Modbus addresses of level devices and ATD devices.
System Configuration Manual 300510EN, Rev AA December 2010 Rosemount Raptor Figure 5-1. Raptor system installation procedure Plant Host Computer TankMaster workstattion 1. Communication setup. See “Communication Protocol Setup” on page 5-6. 2. Preferences. See “Preferences” on page 5-16.
System Configuration Manual 300510EN, Rev AA December 2010 Rosemount Raptor 4 Installation and Configuration of Rosemount 2410 Tank Hub The Rosemount 2410 should be installed after the Rosemount 2160 Field Communication Unit. In case the Rosemount 2410 is connected directly to a TankMaster work station without a 2160 FCU, the 2410 has to be installed before the other field devices.
System Configuration Manual 300510EN, Rev AA December 2010 5.1.3 Using the Device Installation Wizard Rosemount Raptor The device installation wizard guides you step-by-step through the installation procedure. The wizard can be started in different ways: 1. Select the Devices folder. 2. Click the right mouse button and choose Install New from the popup menu, or from the Service>Devices menu choose Install New. As an alternative you can use the following method: 1.
System Configuration Manual 300510EN, Rev AA December 2010 Rosemount Raptor 5.2 COMMUNICATION PROTOCOL SETUP The TRL2 Modbus Master protocol is available as default protocol when Rosemount TankMaster is installed on a TankMaster work station. Other protocols, such as the Modbus Slave protocol for communication with host systems, can be obtained as option. Contact Emerson Process Management / Rosemount Tank Gauging for more information. A protocol offers up to eight channels.
System Configuration Manual 300510EN, Rev AA December 2010 5.2.1 Master Protocol Channel Configuration Rosemount Raptor To configure a communication protocol do the following: 1. Open the Protocols folder in the Workspace window. 2. Select the icon that corresponds to the particular protocol to be configured (this example will show the Modbus Master protocol). 1. Select the Modbus Master protocol icon 2. Click the right mouse button and select Properties 3.
System Configuration Manual 300510EN, Rev AA December 2010 Rosemount Raptor 7. Select the Communication tab. Parameters that control the communication between a TankMaster work station and the field devices are configured in the Communication tab. You can specify the type of information to be logged and saved to disk in the File Log tab (see also “Log File Configuration” on page 5-14). 8.
System Configuration Manual 300510EN, Rev AA December 2010 Rosemount Raptor Modbus Master channel 1 is enabled Section 5.
System Configuration Manual 300510EN, Rev AA December 2010 Rosemount Raptor 5.2.2 Slave Protocol Channel Configuration A Slave protocol allows you to collect data from the TankMaster workstation to a host computer. NOTE! A hardware key must be installed in order to run a slave protocol server. TRL2 Modbus Communication Setup To configure the TRL2 Modbus Slave protocol channel do the following: 1. Open the Protocols folder in the Workspace window. 2. Select the ModbusSlave protocol icon. 1.
System Configuration Manual 300510EN, Rev AA December 2010 Rosemount Raptor 7. Select the Communication tab. 8. Select the Enable Channel check box to activate the protocol channel. 9. Ensure that the following communication parameters are set: Port Choose the COM port that the host computer will be connected to. Baud rate Choose a setting that matches the host setting. Stop bits Choose a setting that matches the host setting. Parity Choose a setting that matches the host setting.
System Configuration Manual 300510EN, Rev AA December 2010 Rosemount Raptor Advanced Configuration To configure delay times and time-outs perform the following steps: 1. In the Slave Protocol Channel Configuration window, select the Communication tab and click the Advanced button: 2. The following default values are used for the TRL2 Modbus Slave protocol: Query to Response Delay 10 ms Query interval 100 ms Read Query Timeout 400 ms Write Response Timeout 400 ms Max.
System Configuration Manual 300510EN, Rev AA December 2010 Rosemount Raptor Tank mapping configuration The slave protocol allows you to send data from a Rosemount Tank Gauging system to a host computer. In the Tank Mapping window you can specify from which tanks to collect data for the host system: 1. In the Slave Protocol Channel Configuration window, select the Tank Mapping tab: 2. From the list of tanks that appear in the Available Tanks pane, select the tanks that the host will connect to. 3.
System Configuration Manual 300510EN, Rev AA December 2010 Rosemount Raptor 5.2.3 Log File Configuration See chapter “Saving the Communication Log to File” on page 7-39 for information on how to store a communication log on disk. 5.2.4 Changing the current Protocol Channel Configuration The channel configuration can be changed at any time. Do the following: 1. In the WinSetup Workspace open the Protocols folder and the protocol subfolder with the enabled channels. Protocols Protocol subfolder 2.
System Configuration Manual 300510EN, Rev AA December 2010 5.2.5 Protocol Server Configuration Rosemount Raptor You can specify which protocol servers that will be connected when starting TankMaster WinSetup. To change the current configuration do the following: 1. In the WinSetup workspace select the Protocols folder. 2. Click the right mouse button and choose Configure. 3. In the Connect column, select the check box of each protocol to be automatically connected when WinSetup starts up.
System Configuration Manual 300510EN, Rev AA December 2010 Rosemount Raptor 5.3 PREFERENCES 5.3.1 Measurement Units Specify units for inventory calculations and measured variables such as level and temperature. To change measurement units do the following: 1. Select the desired server (e.g. “This Workstation”) in the WinSetup workspace. 2. Click the right mouse button and choose Setup, or from the Service menu choose Servers>Setup. 3. In the Server Preferences window select the Units tab. 4.
System Configuration Manual 300510EN, Rev AA December 2010 5.3.2 Ambient Air Temperature Rosemount Raptor To change the Ambient Air Temperature preferences do the following: 1. Select the desired server (e.g. “This Workstation”) in the WinSetup workspace. 2. Click the right mouse button and choose Setup, or from the Service menu choose Servers>Setup. 3. In the Server Preferences window select the Ambient Air Temperature tab: 4.
System Configuration Manual Rosemount Raptor 5.3.3 Inventory 300510EN, Rev AA December 2010 Local Gravity and Ambient Air Density calculations are used for automatic density measurements. To change the Inventory settings do the following: 1. Select the desired server (e.g. “This Workstation”) in the WinSetup workspace. 2. Click the right mouse button and choose Setup, or from the Service menu choose Servers>Setup. 3. In the Sever Preferences window select the Inventory tab: 4. Local Gravity.
System Configuration Manual 300510EN, Rev AA December 2010 5.3.4 Miscellaneous Rosemount Raptor To change parameters such as type of Tank Capacity Table, or Reference Temperature, do the following: 1. Select the desired server (e.g. “This Workstation”) in the WinSetup workspace. 2. Click the right mouse button and choose Setup, or from the Service menu choose Servers>Setup. 3. In the Server Preferences window select the Miscellaneous tab. 4.
System Configuration Manual 300510EN, Rev AA December 2010 Rosemount Raptor 5.3.5 Setting the Name Tag Prefixes TankMaster WinSetup allows you to specify default name tag prefixes that will appear automatically when installing new tanks and devices. These prefixes can be ignored if you want to use other prefixes instead. To specify name tag prefixes do the following: 1. From the Service menu choose Preferences. 2. In the Preferences window select the Tag Prefixes tab. 3.
System Configuration Manual 300510EN, Rev AA December 2010 5.3.6 Tank View Layout Rosemount Raptor The Setup Tank View tab is used to specify variables to be presented in the Tank View window, see Section 7: Viewing Tank Data. TankMaster WinSetup allows you to create a new tank view layout and store it on disk, or load an existing table layout from disk. To specify a layout do the following: 1. From the Service menu choose Preferences. 2. In the Preferences window select the Setup Tank View tab. 3.
System Configuration Manual Rosemount Raptor 300510EN, Rev AA December 2010 8. Click the Save As button if you wish to store the current tank view table for future use. 9. Click the OK button to save the current Tank View settings and close the window. NOTE! When clicking the Apply or the OK button, the parameter setup is stored in the table layout that is currently used by the Tank View window.
System Configuration Manual 300510EN, Rev AA December 2010 5.3.7 Rosemount Raptor Tank Visibility The Tanks Visibility tab lets you configure tanks on a remote tank server to make them visible on the current WinOpi client. To specify tanks to be visible on the current WinOpi client: 1. From the Service menu choose Preferences and select the Tanks Visibility tab: Enable Tank Server New tanks: visible/hidden 2. Select the Enable Tank Visibility function check box. 3.
System Configuration Manual 300510EN, Rev AA December 2010 Rosemount Raptor 5.
System Configuration Manual 300510EN, Rev AA December 2010 Rosemount Raptor 5.5 INSTALLING A ROSEMOUNT 2160 FCU 5.5.1 Introduction Installing a Rosemount 2160 Field Communication Unit (FCU) in a Rosemount Raptor system includes the following basic steps: 1. Specify device type and name tag. 2. Enable communication with the TankMaster PC. 3. Configure the Group bus and Field bus ports for communication with Rosemount 2410 Tank Hubs and TankMaster work stations. 4. Configure the Slave Database.
System Configuration Manual 300510EN, Rev AA December 2010 Rosemount Raptor 3. FCU 2160 communication setup. Choose the communication protocol channel which is associated with the TankMaster workstation communication port that is connected to the 2160 FCU. To check which channels are enabled: a. in the WinSetup workspace open the Protocols folder b. click the right mouse button on the ModbusMaster protocol icon c.
System Configuration Manual 300510EN, Rev AA December 2010 Rosemount Raptor NOTE! In case several FCUs are connected using the same default address (245), you will have to change the addresses of the FCUs before the Verify command can be used. See ”How to change the Modbus address of the FCU 2160” for more information. NOTE! For information on Field Communication Unit redundancy, see the Rosemount TankMaster Redundancy System - User´s Guide (Document No. 303032EN).
System Configuration Manual 300510EN, Rev AA December 2010 Rosemount Raptor 6. Configure the Group Bus (GB) and Field Bus (FB) ports on the FCU. a. Check that the correct port type is selected(1). The Rosemount 2160 has six communication ports. They are normally configured as two Group Bus ports and four Field Bus ports. Group Bus ports can be connected to TankMaster work stations as well as to other hosts. The Field Bus ports are connected to Rosemount 2410 Tank Hubs and level gauging devices. b.
System Configuration Manual 300510EN, Rev AA December 2010 Rosemount Raptor 7. Configure the Slave Database. The FCU Slave Database ensures that the 2160 FCU requests information from all the connected field devices. The 2160 FCU is compatible with the TRL2 and Rex systems. Therefore, two Modbus addresses are used for each tank. Each position in the FCU Slave Database represents one tank. Positions 1A to 32A are used for level gauges such as the Rosemount 5900S and other supported level gauges.
System Configuration Manual 300510EN, Rev AA December 2010 Rosemount Raptor To configure the FCU Slave Database: a. Select a free database position (1A, 2A ...) for the level gauge device to be configured. b. Choose Slave type=2410 Level. The corresponding Slave Database position (1B, 2B ...) for temperature transmitters and other auxiliary tank devices is automatically assigned to Slave Type=2410 Temp. c. Enter Modbus addresses for level gauges and auxiliary tank devices (ATD).
System Configuration Manual 300510EN, Rev AA December 2010 Rosemount Raptor Summary of FCU Slave Database entry fields Slave type 2410 Level, (pos 1A-32A) or 2410 Temp, (pos 1B-32B) Address The Modbus address used for the connected devices. For level gauges it is recommended that address 1 to 99 is used. For ATD devices address 101 to 199 are recommended. FCU field bus The field bus that the selected device is connected to. In the standard configuration there are four field buses available.
System Configuration Manual 300510EN, Rev AA December 2010 Rosemount Raptor 5.5.3 Examples of 2160 FCU Slave Database Configuration The following examples illustrate how to configure Modbus addresses for level gauges such as the Rosemount 5900S, and ATD devices such as the Rosemount 2240S Multi-input Temperature Transmitter and the Rosemount 2230 Graphical Field Display.
System Configuration Manual 300510EN, Rev AA December 2010 Rosemount Raptor For each level gauge the 2410 Level address in the 2160 FCU Slave Database must be equal to the Level Modbus address in the 2410 Tank Database. In this example the Level Modbus address for tank TK-1 is entered in position 1A in the 2160 FCU Slave Database and in tank position 1 in the 2410 Tank Database.
System Configuration Manual 300510EN, Rev AA December 2010 Rosemount Raptor The 2410 Temp address in the 2160 FCU Slave Database must be equal to the ATD Modbus address in the 2410 Tank Database. For tank TK-1 the ATD Modbus address is entered in position 1B in the 2160 FCU Slave Database and is automatically assigned to tank position 1 in the 2410 Tank Database.
System Configuration Manual 300510EN, Rev AA December 2010 Rosemount Raptor Example 2: several Tanks connected to one 2410 Tank Hub This example includes three tanks, each of which has one Rosemount 5400 Radar Level Transmitter and one Rosemount 2240S Multi-input Temperature Transmitter. All tanks are connected via the Tankbus to the same Rosemount 2410 Tank Hub. The 2410 Tank Hub is connected to a TankMaster PC via a 2160 Field Communication Unit.
System Configuration Manual 300510EN, Rev AA December 2010 Rosemount Raptor Figure 5-7. The same Level addresses must be configured in the Slave Database and the Tank Database 2410 TANK DATABASE 2160 FCU SLAVE DATABASE The 2410 Temp Modbus addresses in the 2160 FCU Slave Database must be equal to the ATD Modbus addresses in the 2410 Tank Database.
System Configuration Manual 300510EN, Rev AA December 2010 5.5.4 Summary of 2160 Installation and Configuration Rosemount Raptor Select device type FCU 2160. Communication setup. Assign address and choose communication channel. FCU Configuration. Specify communication parameters for each port. FCU Slave Database configuration. Configure level gauges and temperature multiplexers. Section 5.
System Configuration Manual 300510EN, Rev AA December 2010 Rosemount Raptor 5.6 INSTALLING A ROSEMOUNT 2410 TANK HUB The installation wizard covers basic configuration of a Rosemount 2410 Tank Hub. If further configuration of Primary Bus, Secondary Bus, Relay Output, and Hybrid Density Calculation is required this must be done separately via the 2410 Tank Hub Properties window, see the Rosemount 2410 Reference Manual (Document No. 300530EN). 5.6.
System Configuration Manual 300510EN, Rev AA December 2010 Rosemount Raptor Device Type 3. From the Device Type drop-down list, choose the 2410 Tank Hub option. 4. Type a name in the 2410 HUB Tag input field. The 2410 HUB tag will be used as an identifier for the Rosemount 2410 Tank Hub in various windows and dialogs. 5. Click the Next button. Section 5.
System Configuration Manual 300510EN, Rev AA December 2010 Rosemount Raptor Communication Setup 6. Specify whether TankMaster communicates directly with the 2410 Tank Hub, or via a 2160 Field Communication Unit. 7. If the 2410 Tank Hub is connected to a 2160 FCU, select the appropriate 2160 from the FCU Tag drop-down list. 8.
System Configuration Manual 300510EN, Rev AA December 2010 Rosemount Raptor 9. To verify communication with the 2410 Tank Hub, type the current Modbus address and click the Verify Communication button. The Unit Id will appear if the correct Modbus address was entered (the 2410 is shipped with the default Modbus address=247). In case you would like to change the current Modbus address, or the address is unknown, click the Change Address on Device button.
System Configuration Manual 300510EN, Rev AA December 2010 Rosemount Raptor Tank Database Setup Each tank is represented by a position in the Rosemount 2410 tank database. Each device connected to the 2410 is mapped to a tank position. For each tank position, a name is assigned as an identifier of the tank. The 2410 tank database maps field devices to the various tanks, and identifies the devices whenever there is a request for measurement data from the 2160 FCU. 11.
System Configuration Manual 300510EN, Rev AA December 2010 Rosemount Raptor 14. For each tank, specify a Modbus address in the Level Modbus Address column to be associated with the level gauge. This must be the same Modbus address as configured in the 2160 FCU Slave Database. The Level Modbus address is used to identify level gauges when distributing requests for measurement data from the 2160 Field Communication Unit. 15.
System Configuration Manual 300510EN, Rev AA December 2010 Rosemount Raptor Device Tag Setup Level Tags and ATD Tags are configured automatically based on the tank names in the 2410 Tank Hub Tank Database window and the configuration of tag prefixes in the Preferences/Tag Prefix window, see “Setting the Name Tag Prefixes” on page 5-20. However, it is possible to edit the Level Tags and ATD Tags. 17. Verify that the TankMaster Level Tag is correct or type a new one. 18.
System Configuration Manual 300510EN, Rev AA December 2010 Rosemount Raptor Local Display Setup Choose the parameters to be displayed on the integral display panel on the Rosemount 2410 Tank Hub. The display will alternate between the selected items at a rate given by the Display Toggle Time. 20. In the Units for Display pane, choose the desired measurement units from the drop-down lists. These measurement units will be used by the 2410 local display when presenting the various tank variables. 21.
System Configuration Manual 300510EN, Rev AA December 2010 Rosemount Raptor Variable Description Temperature 1, 2 ... Observed density Reference density Volume User defined 1 to 5 Temperature value measured by element 1, 2, etc. The actual product density at the current product temperature. Density at reference temperature (used for inventory calculations). Total observed volume. Variables for advanced configuration. 23. Enter the Display Toggle Time.
System Configuration Manual 300510EN, Rev AA December 2010 Rosemount Raptor Configuration Summary The 2410 Tank Hub Summary window shows information about all devices included in the 2410 Tank Database for the current installation. 25. Verify that all Modbus addresses, level tags and ATD tags presented in the 2410 Tank Hub Summary window are correct. In case you would like to make any changes, click the Back button until the appropriate window appears. 26. By selecting the Install Level and AUX devices...
System Configuration Manual 300510EN, Rev AA December 2010 Rosemount Raptor Figure 5-9. The devices appear in the WinSetup workspace window Advanced Configuration The installation wizard does not include all configuration options available for the 2410 Tank Hub.
System Configuration Manual 300510EN, Rev AA December 2010 5.6.2 Rosemount Raptor Summary of Tank Hub Installation and Configuration Select device type 2410 Tank Hub Communication setup. Choose how the 2410 connects to the TankMaster workstation. Assign address and choose communication channel. 2410 Tank Database setup. Map devices to tank position. Specify tank name. Assign Modbus address for level devices and ATD devices. Enter level tags and ATD tags. Section 5.
System Configuration Manual Rosemount Raptor 300510EN, Rev AA December 2010 Local Display Setup. Choose the desired measurement units for the different tank parameters. Select tanks and parameters. Set the display parameter toggle time. Verify the configuration. Choose whether the slave devices should be installed automatically in TankMaster or not. 5-50 Section 5.
System Configuration Manual 300510EN, Rev AA December 2010 Rosemount Raptor 5.7 INSTALLING A ROSEMOUNT 5900S RADAR LEVEL GAUGE The Rosemount 5900S Radar Level Gauge is typically installed in TankMaster WinSetup as part of the Rosemount 2410 Tank Hub installation procedure. In a following step, the 5900S is configured via the 5900S RLG Properties window, see “Configuration via the Properties Window” on page 5-52.
System Configuration Manual 300510EN, Rev AA December 2010 Rosemount Raptor 5.7.1 Configuration via the Properties Window This section describes the basic configuration procedure of a Rosemount 5900S Radar Level Gauge through the 5900S RLG Properties window. For a basic configuration of the Rosemount 5900S Radar Level Gauge perform the following steps: 1. In the WinSetup Workspace window, open the Devices folder and select the Rosemount 5900S Radar Level Gauge. Properties 2.
System Configuration Manual 300510EN, Rev AA December 2010 Rosemount Raptor This field shows which 2410 Tank Hub that the radar level gauge is connected to This field shows the tank position in the 2410 Tank Database 3. Select the Communication tab. 4. Verify the communication settings. The Connected to HUB field indicates which tank that the 5900S is associated with in the 2410 Tank Database. Normally, the single tank version of the Rosemount 2410 Tank Hub is used for Rosemount 5900S level gauges.
System Configuration Manual Rosemount Raptor 300510EN, Rev AA December 2010 a. Enter the Unit ID. When changing the device address, the Unit Id is used as an unique identifier of the device. The Unit Id can be found on a label mounted on the device. b. Set the desired address in the Set Modbus Address input field. c. Click the OK button to confirm the settings and to close the Change Address window. 6.
System Configuration Manual 300510EN, Rev AA December 2010 Rosemount Raptor The following antenna types are available: 5900S with Horn Antenna • Horn 5900S with Parabolic Antenna • Parabolic 5900S with Still-pipe Array Antenna • Still-Pipe Array Fixed • Still-Pipe Array Hatch 5900S with LPG Antenna Depending on the pressure rating of the flange, choose one of the following options: • LPG/LNG 150 PSI + Valve • LPG/LNG 150 PSI • LPG/LNG 300 PSI + Valve • LPG/LNG 300 PSI • LPG/LNG 600 PSI + V
System Configuration Manual 300510EN, Rev AA December 2010 Rosemount Raptor 10. In the 5900S RLG Properties window select the Geometry tab: 11. Enter the tank geometry parameters: a. Tank Reference Height (R) The Tank Reference Height (R) is the distance from the hand dip nozzle (Tank Reference Point) to the Zero Level (Datum Plate) close to the bottom of the tank. b.
System Configuration Manual 300510EN, Rev AA December 2010 Rosemount Raptor c. Minimum Level Distance (C) The Minimum Level Distance (C) is defined as the distance between the Zero Level (Dipping Datum Point) and the minimum level (tank bottom) for the product surface. By specifying a C-distance the measuring range can be extended to the bottom of the tank. C>0: the 5900S presents negative level values when the product surface is below the Zero Level.
System Configuration Manual Rosemount Raptor 5.7.2 Installing a 5900S Using the Installation Wizard 300510EN, Rev AA December 2010 The installation wizard in TankMaster WinSetup is a tool that may be used to install and configure a Rosemount 5900S Radar Level Gauge and other devices. However, in most cases the following procedure is recommended when installing a new Rosemount 5900S gauge: 1. Add the new 5900S Radar Level Gauge to the Rosemount 2160 FCU Slave Database.
System Configuration Manual 300510EN, Rev AA December 2010 Rosemount Raptor Using the installation wizard To configure a Rosemount 5900S by using the WinSetup installation wizard perform the following steps: 1. In the Workspace window select the Devices folder. 2. Click the right mouse button and select Install New, or from the Service menu choose Devices/Install New. The Select Device window appears: 3. Choose Device Type 5900S Radar Level Gauge from the drop-down list. 4.
System Configuration Manual Rosemount Raptor 300510EN, Rev AA December 2010 6. In the 2410 Tank HUB Tag drop-down list choose the Rosemount 2410 Tank Hub that the 5900S Radar Level Gauge is connected to. Normally, there is one 2410 for each tank equipped with a 5900S Radar Level Gauge. 7. Enter the Modbus address that is used for the 5900S Radar Level Gauge. This address must also be stored in the 2160 FCU Slave Database as well as in the 2410 Tank Database. 8.
System Configuration Manual 300510EN, Rev AA December 2010 Rosemount Raptor 12. In the 5900S RLG Summary window click the Finish button to verify the configuration and finish the installation wizard. In case the configuration needs to be changed, click the Back button until the desired window appears. See “Basic Configuration” in the Rosemount 5900S Reference Manual (Document No. 300520EN) for more information.
System Configuration Manual 300510EN, Rev AA December 2010 Rosemount Raptor 5.7.3 Advanced Configuration In addition to the basic configuration, there are advanced configuration options available for the Rosemount 5900S Radar Level Gauge. These may be used to optimize measurement performance for certain applications. Tank Shape The Tank Type and Tank Bottom Type parameters optimize the Rosemount 5900S for various tank geometries and for measurements close to the tank bottom.
System Configuration Manual 300510EN, Rev AA December 2010 Rosemount Raptor Tank Environment Certain tank conditions may require additional configuration of the 5900S Radar Level Gauge in order to optimize measurement performance. By considering environmental conditions in the tank, the 5900S can compensate for conditions such as rapid level change, weak echo signals, or varying surface echo amplitudes. To configure the 5900S Radar Level Gauge for special tank conditions: 1.
System Configuration Manual 300510EN, Rev AA December 2010 Rosemount Raptor The Advanced Configuration Tab The Advanced Configuration tab provides further configuration options. The following options are available: • Tank Scan(1) • Empty Tank Handling(1) • Surface Echo Tracking • Filter Settings • Safety Alarm (only used for SIL safety systems) Figure 5-10.
System Configuration Manual 300510EN, Rev AA December 2010 Rosemount Raptor 5.8 INSTALLING AUXILIARY TANK DEVICES Auxiliary Tank Devices (ATDs) such as the Rosemount 2240S Multi-input Temperature Transmitter and the Rosemount 2230 Graphical Field Display, are typically installed as part of the installation procedure of the Rosemount 2410 Tank Hub. The ATD devices appear in the TankMaster workspace and are configured via the 22XX ATD window.
System Configuration Manual Rosemount Raptor 300510EN, Rev AA December 2010 3. The 22XX ATD window includes basic and advanced configuration tabs. Configure the ATD devices (Rosemount 2240S Multi-input Temperature Transmitter, Rosemount 2230 Graphical Field Display) by choosing the appropriate tabs. See descriptions of the different configuration tabs on the following pages. 5-66 Section 5.
System Configuration Manual 300510EN, Rev AA December 2010 5.8.2 Rosemount Raptor Communication Parameter Setup The Communication tab lets you verify the ATD communication settings. 1. In the 22xx ATD window select the Communication tab: 2. In the Connected to HUB field verify that the ATD device is connected to the correct 2410 Tank Hub and mapped to the correct tank position in the 2410 tank database.
System Configuration Manual 300510EN, Rev AA December 2010 Rosemount Raptor 5.8.3 Temperature Sensor Configuration The 2240S MTT Temperature Sensor tab lets you configure a sensor connected to the Rosemount 2240S Multi-input Temperature Transmitter. The 2240S MTT Temperature Sensor tab input fields are disabled in case no 2240S Multi-input Temperature Transmitter is connected to the Tankbus. In that case, no 2240S temperature transmitter will be mapped to the 2410 tank database.
System Configuration Manual 300510EN, Rev AA December 2010 Rosemount Raptor Manual Configuration 1. Ensure that the Use Auto Sensor Configuration check box is unchecked. 2. Choose conversion method in the Method input field. For more information on conversion methods such as User defined table, User defined formula and User defined individual formula, see the appropriate sections in “User Defined Temperature Conversion” on page 7-4.
System Configuration Manual 300510EN, Rev AA December 2010 Rosemount Raptor 5.8.4 Average Temperature Calculation This section gives a brief description of how to configure average temperature calculations for a temperature sensor connected to the Rosemount 2240S Multi-input Temperature Transmitter. See the Rosemount 2240S Multi-Input Temperature Transmitter Reference Manual (Document No. 300550EN) for more information.
System Configuration Manual 300510EN, Rev AA December 2010 Rosemount Raptor 6. You may exclude a certain temperature element from the average temperature calculation by selecting the Exclude check box in the column next to the Position field. This option may be useful in case you would like to exclude a malfunctioning temperature element. 7. Click the Apply button to store the configuration, or click the OK button to store the configuration and close the window.
System Configuration Manual 300510EN, Rev AA December 2010 Rosemount Raptor 5.8.5 Auxiliary Sensor Configuration The 2240S MTT Auxiliary Sensor tab lets you configure a water level sensor connected to a Rosemount 2240S Multi-input Temperature Transmitter. All input fields in the 2240S MTT Auxiliary Sensor tab will be disabled if no 2240S Multi-input Temperature Transmitter is associated with the current tank position in the tank database of the 2410 Tank Hub.
System Configuration Manual 300510EN, Rev AA December 2010 Rosemount Raptor 3. Enter the resulting level offset value in the Level Offset (X) input field. 4. Enter the Upper Dead Zone (UDZ) and the Lower Dead Zone (LDZ) if needed. See the Rosemount 2240S Multi-Input Temperature Transmitter Reference Manual (Document No. 300550EN) for more information on how to configure these parameters. 5.
System Configuration Manual 300510EN, Rev AA December 2010 Rosemount Raptor 5.8.6 Advanced Parameter Source Configuration The Advanced Parameter Source Configuration tab lets you map the output of various measurement instruments (source devices) to tank measurement variables such as Liquid Pressure and Vapor Pressure. That makes the measurement variables available for configuration in the Tank Configuration window as described in “Installing a New Tank” on page 5-103.
System Configuration Manual 300510EN, Rev AA December 2010 Rosemount Raptor 3. In the Source Device Type/ID/No column, choose a measurement device such as a pressure transmitter or any other type of instrument. The default setting lists only the devices mapped to the current tank position in the 2410 tank database. By using this option you will avoid mapping to a device on the wrong tank by mistake.
System Configuration Manual Rosemount Raptor 5.8.7 2230 Graphical Field Display 300510EN, Rev AA December 2010 This section gives a brief description of how to configure a Rosemount 2230 Graphical Field Display. All fields in the 2230 Graphical Field Display tab are disabled if no graphical field display is associated with the current tank.
System Configuration Manual 300510EN, Rev AA December 2010 Rosemount Raptor 6. If a second graphical field display is used, click the Configure Tank Display No 2 button and repeat step 1 through 4 above. 7. If a third graphical field display is used, click the Configure Tank Display No 3 button and repeat step 1 through 4 above. 8. Click the Apply button to store the configuration, or click the OK button to store the configuration and close the window.
System Configuration Manual 300510EN, Rev AA December 2010 Rosemount Raptor 5.9 INSTALLING A ROSEMOUNT 5400 The Rosemount 5400 Radar Level Transmitter is most conveniently installed in TankMaster WinSetup by utilizing the integrated option included as part of the Rosemount 2410 Tank Hub installation procedure. In a following step, the 5400 is configured via the 5400 RLT window, see “Configuration via 5400 Properties” on page 5-79.
System Configuration Manual 300510EN, Rev AA December 2010 5.9.1 Configuration via 5400 Properties Rosemount Raptor This section describes the basic configuration procedure for a Rosemount 5400 series radar transmitter by using the 5400 RLT window. To configure the Rosemount 5400 Radar Level Transmitter perform the following steps: 1. In the WinSetup Workspace window, open the Devices folder and select the desired Rosemount 5400 transmitter. Properties 2.
System Configuration Manual Rosemount Raptor 300510EN, Rev AA December 2010 4. Verify the tank position. The Connected to HUB field shows the name of the 2410 Tank Hub and the tank position that the 5400 is mapped to in the 2410 tank database. The tank position indicates which tank the 5400 is associated with.
System Configuration Manual 300510EN, Rev AA December 2010 Rosemount Raptor 7. Select the Antenna tab. 8. Chose Antenna Type. It is possible to choose between predefined antenna types or User Defined for non-standard antennas. For a predefined antenna a number of transmitter parameters such a Tank Connection Length (TCL) and Hold Off Distance are automatically specified in order to optimize measurement performance. When choosing a User Defined antenna the database settings must be entered manually.
System Configuration Manual 300510EN, Rev AA December 2010 Rosemount Raptor 11. For still pipe applications select the Enable still pipe/Bridle Measurements check box and enter the Pipe Inner Diameter. See the Rosemount 5400 Reference Manual (Document No. 00809-0100-4026) for more information on Hold Off Distance and other transmitter parameters. 12. Click the Apply button to store the configuration. 13. Select the Geometry tab. 14. Enter the tank distance parameters. a. Tank Reference Height (R).
System Configuration Manual 300510EN, Rev AA December 2010 Rosemount Raptor c. Minimum Level Distance (C). The Minimum Level Distance (C) is defined as the distance between the Zero Level (Dipping Datum Point) and the minimum level for the product surface (tank bottom). By specifying a C-distance, the measuring range can be extended to the bottom of the tank. C>0: the transmitter presents negative level values when the product surface is below the Zero Level.
System Configuration Manual Rosemount Raptor 5.9.2 Installing a 5400 Using the Installation Wizard 300510EN, Rev AA December 2010 The installation wizard in TankMaster WinSetup is a tool that may be used to install and configure a Rosemount 5400 Radar Level Transmitter and other devices. However, in most cases the following procedure is recommended when installing a new Rosemount 5400 transmitter: 1. Configure the Rosemount 2160 FCU Slave Database by including the new 5400 transmitter.
System Configuration Manual 300510EN, Rev AA December 2010 Rosemount Raptor Using the installation wizard To configure a Rosemount 5400 by using the WinSetup installation wizard perform the following steps: 1. In the Workspace window select the Devices folder. 2. Click the right mouse button and select Install New, or from the Service menu choose Devices/Install New. The Select Device window appears: 3. Choose Device Type 5400 Radar Level Transmitter from the drop-down list. 4.
System Configuration Manual Rosemount Raptor 300510EN, Rev AA December 2010 6. In the 2410 HUB Tag drop-down list choose the Rosemount 2410 Tank Hub that the 5400 Radar Level Transmitter is connected to. 7. Enter the Modbus address that is used for the 5400 level transmitter. Note that this address must be stored in the 2160 FCU Slave Database as well as in the 2410 Tank Database. 8. Click the Verify Communication button to verify that the TankMaster PC communicates with the 5400 transmitter.
System Configuration Manual 300510EN, Rev AA December 2010 Rosemount Raptor 13. In the 5400 RLT Summary window, click the Finish button to finish the installation wizard. If the configuration needs to be changed click the Back button until the desired window appears.. Further configuration options are available in the 5400 RLT window, see “Advanced Configuration” on page 5-88. Section 5.
System Configuration Manual 300510EN, Rev AA December 2010 Rosemount Raptor 5.9.3 Advanced Configuration In addition to the basic configuration there are some advanced configuration options available for the Rosemount 5400 transmitter. Tank Shape The Tank Type and Tank Bottom Type parameters optimize the Rosemount 5400 for various tank geometries and for measurements close to the tank bottom. These parameters are configured in the 5400 RLT/Tank Shape window: 5-88 Section 5.
System Configuration Manual 300510EN, Rev AA December 2010 Rosemount Raptor Tank Environment Certain product conditions in the tank may require special configuration options to be used in order to optimize measurement performance of the 5400 Radar Level Transmitter. By configuring the environmental conditions in the tank, the 5400 can compensate for conditions such as rapid level change, weak echo signals, varying surface echo amplitudes, or other similar sources of inaccurate measurement.
System Configuration Manual 300510EN, Rev AA December 2010 Rosemount Raptor 5.10 INSTALLING A ROSEMOUNT 5300 The Rosemount 5300 Guided Wave Radar is most conveniently installed in TankMaster WinSetup by utilizing the integrated option included as part of the Rosemount 2410 Tank Hub installation procedure. In a following step, the 5300 is configured via the 5300 GWR window, see “Configuration via 5300 Properties” on page 5-91.
System Configuration Manual 300510EN, Rev AA December 2010 5.10.1 Configuration via 5300 Properties Rosemount Raptor This section describes the basic configuration procedure for a Rosemount 5300 Guided Wave Radar by using the 5300 GWR window. To configure the Rosemount 5300 Guided Wave Radar perform the following steps: 1. In the WinSetup Workspace window, open the Devices folder and select the desired Rosemount 5300. Properties 2.
System Configuration Manual 300510EN, Rev AA December 2010 Rosemount Raptor 3. Select the Communication tab. 4. Verify the position in the tank database. The Connected to HUB field shows the name of the 2410 Tank Hub and the tank position that the 5300 is mapped to in the 2410 tank database. The tank position indicates which tank the 5300 is associated with.
System Configuration Manual 300510EN, Rev AA December 2010 Rosemount Raptor 7. Select the Probe tab. 8. Choose a Probe Type that corresponds to the probe that is used on the 5300. It is possible to choose a predefined (standard) probe, or User Defined for non-standard probes. When using a predefined probe type, measurement performance is optimized by automatically specifying various device parameters. For a User Defined probe the database settings must be configured manually.
System Configuration Manual 300510EN, Rev AA December 2010 Rosemount Raptor 12. Select the Geometry tab. 13. Enter the Tank Reference Height (R). The Tank Reference height is defined as the distance from the Upper Reference Point to the Zero Reference Point 14. Enter the Reference Distance (G). Reference Distance is the distance between the Upper Reference Point and the flange. 15. Enter the Calibration Distance.
System Configuration Manual 300510EN, Rev AA December 2010 5.10.2 Installing a 5300 Using the Installation Wizard Rosemount Raptor The installation wizard in TankMaster WinSetup is a tool that may be used to install and configure a Rosemount 5300 Guided Wave Radar and other devices. However, in most cases the following procedure is recommended when installing a new Rosemount 5300: 1. Configure the Rosemount 2160 FCU Slave Database by including the new 5300.
System Configuration Manual 300510EN, Rev AA December 2010 Rosemount Raptor Using the installation wizard To configure a Rosemount 5300 by using the WinSetup installation wizard perform the following steps: 1. In the Workspace window select the Devices folder. 2. Click the right mouse button and select Install New, or from the Service menu choose Devices/Install New. The Select Device window appears: 3. Choose Device Type 5300 Guide Wave Radar from the drop-down list. 4.
System Configuration Manual 300510EN, Rev AA December 2010 Rosemount Raptor 6. In the 2410 Tag drop-down list choose the Rosemount 2410 Tank Hub that the 5300 radar is connected to. 7. Enter the Modbus address that is used for the 5300. Note that this address must be stored in the 2160 FCU Slave Database as well as in the 2410 Tank Database. 8. Click the Verify Communication button to verify that the TankMaster PC communicates with the 5300. The Unit ID will appear when contact is established. 9.
System Configuration Manual Rosemount Raptor 300510EN, Rev AA December 2010 13. In the 5300 GWR Summary window click the Finish button to finish the installation wizard. If the configuration needs to be changed click the Back button until the desired window appears. Further configuration options are available in the 5300 GWR window, see “Advanced Configuration” on page 5-99. 5-98 Section 5.
System Configuration Manual 300510EN, Rev AA December 2010 5.10.3 Advanced Configuration Rosemount Raptor In addition to the basic configuration there are advanced configuration options available for the Rosemount 5300 Guided Wave Radar. Environment conditions such as rapid level changes and dielectric constants of products as well as vapor dielectric constant can be configured.
System Configuration Manual Rosemount Raptor 300510EN, Rev AA December 2010 For Measurement Mode Liquid Product Level enter the Product Dielectric Range. In some applications there is heavy vapor above the product surface having a significant influence on the level measurement. This may for example be the case of saturated water vapor under high pressure. In such cases the Vapor Dielectric Constant can be changed to compensate for this effect.
System Configuration Manual 300510EN, Rev AA December 2010 Rosemount Raptor 5.11 INSTALLING A TANK 5.11.1 Overview Basically the purpose of the tank installation procedure is to associate various devices to the right tanks. It also includes mapping variables such as Free Water Level and Vapor Pressure to specific instrument outputs. By using the Tank Installation wizard, installing a new tank is a simple and straightforward procedure.
System Configuration Manual 300510EN, Rev AA December 2010 Rosemount Raptor 5.11.2 Starting the Tank Installation Wizard To start the tank installation wizard do the following: 1. In the Logical View select the Tanks folder. 2. Click the right mouse button and choose Install New from the popup menu, or from the File menu choose Install New>Tank. As an alternative you can use the following method: 1. In the Logical View or the Physical View select the server where the system is installed. 2.
System Configuration Manual 300510EN, Rev AA December 2010 Rosemount Raptor 5.11.3 Installing a New Tank To install and configure a tank by using the WinSetup installation wizard do the following: 1. Start the TankMaster WinSetup program. 2. Start the tank installation wizard (see “Starting the Tank Installation Wizard” on page 5-102 for more information). 3. Choose the appropriate tank type.
System Configuration Manual 300510EN, Rev AA December 2010 Rosemount Raptor 6. Assign devices to the current tank. 1. Select a device 2. Click this button 3. The devices appear in the Selected Devices pane Choose a device from the list in the Available Devices pane and click the arrow button to move the device to the Selected Devices pane. NOTE! It is recommended that devices are installed prior to installing tanks.
System Configuration Manual 300510EN, Rev AA December 2010 Rosemount Raptor Show 2160 FCU Slave Positions (Advanced) The “Show Slave Positions” check box should only be used for advanced tank configuration of devices which are not supported by the Raptor system. A Rosemount Raptor device which is connected to the Tankbus and configured in the 2160 FCU Slave Database, will appear in the Available Devices pane at the left-hand side of the Select Devices window.
System Configuration Manual 300510EN, Rev AA December 2010 Rosemount Raptor 8. Configure the tank. The Tank Configuration window lets you enable tank measurement variables such as Vapor Temperature, Vapor Pressure, Liquid Pressure, and Free Water Level (FWL) to be used for calculations of Observed Density and other inventory parameters. See the TankMaster WinOpi Reference Manual for more information on inventory parameters.
System Configuration Manual 300510EN, Rev AA December 2010 Rosemount Raptor Figure 5-11. A measurement instrument which is mapped in the 22XX ATD/Advanced Parameter Source Configuration window can be selected in the Tank Configuration window 22XX ATD/PARAMETER SOURCE WINDOW TANK CONFIGURATION WINDOW Section 5.
System Configuration Manual 300510EN, Rev AA December 2010 Rosemount Raptor Advanced Configuration The Advanced Tank Setup window allows you to change mapping of tank measurement variables to gauge output. This option can for example be used to map relay status presentation in the TankMaster WinOpi program to the relay outputs of a Rosemount 2410 Tank Hub. NOTE! Advanced configuration should only be used when there is no appropriate option available in the standard Tank Configuration window.
System Configuration Manual 300510EN, Rev AA December 2010 Rosemount Raptor 10. Specify parameter value range to be used in various windows for presentation of measurement data. Also choose whether to use measurement values (Automatic) from the available instruments or manual values. The Free Water Level, Liquid Pressure, and Vapor Pressure parameters are set to Value Source=Manual by default. Therefore, the tank needs to be configured for automatic measurements when these type of instruments are used.
System Configuration Manual 300510EN, Rev AA December 2010 Rosemount Raptor The Value Range parameters (Minimum and Maximum) lets you to scale bar graphs in the Tank View window and other windows (in Winsetup as well as WinOpi) where bar graphs are used to display product levels.
System Configuration Manual 300510EN, Rev AA December 2010 5.11.4 Summary of Tank Installation and Configuration Rosemount Raptor Tank Type Choose the tank type option that corresponds to the actual tank. Select Devices Associate devices with the tank. Tank Configuration Specify the source input for Vapor Temperature, Vapor Pressure, Liquid Pressure, and Free Water Level (FWL). Value Entry Configure for automatic measurements. If needed, set manual values by disconnecting the automatic measurement.
System Configuration Manual 300510EN, Rev AA December 2010 Rosemount Raptor 5.11.5 To Change Tank Configuration When the tank is installed and configured the current settings can be modified at any time by opening the corresponding Properties dialog. To open the Properties dialog for a tank do the following: 1. In the Workspace window select the desired tank. Properties 2. Click the right mouse button and choose the Properties option from the popup menu. 3.
System Configuration Manual 300510EN, Rev AA December 2010 5.11.6 To Uninstall a Tank Rosemount Raptor To remove a tank from the WinSetup workspace do the following: 1. In the Workspace window select the tank you want to remove. Uninstall 2. Click the right mouse button and choose the Uninstall option from the popup menu. Section 5.
System Configuration Manual 300510EN, Rev AA December 2010 Rosemount Raptor 5.12 ADDING A TANK TO A RAPTOR SYSTEM New tanks can easily be added to a Raptor system. The procedure will be slightly different depending on the specific system configuration. It can be summarized as follows: Option 1. Installing a new Rosemount 2410 Tank Hub and a new tank. 1. Configure the communication settings of the 2160 Field Communication Unit (FCU). 2.
System Configuration Manual 300510EN, Rev AA December 2010 5.12.1 Adding a New Tank and a New 2410 Tank Hub Rosemount Raptor To add a new tank and new field devices to a Raptor system do the following: 1. Start the TankMaster WinSetup program. 2. In the WinSetup workspace, right-click the icon of the 2160 Field Communication Unit (FCU) to open the 2160 FCU Properties window. 3. Select the Configuration tab: 4.
System Configuration Manual Rosemount Raptor 300510EN, Rev AA December 2010 7. Configure the Slave Database with Modbus addresses for the new level gauge and ATD devices, see “Installing a Rosemount 2160 FCU” on page 5-25 for more information. 8. Install and configure a Rosemount 2410 Tank Hub and the field devices connected to the Tankbus as described in “Installing a Rosemount 2410 Tank Hub” on page 5-38. 9.
System Configuration Manual 300510EN, Rev AA December 2010 5.12.2 Adding a New Tank to an Existing 2410 Tank Hub Rosemount Raptor In case the new devices are connected to an existing 2410 Tank Hub, you will have to update the 2410 tank database, and install and configure the new devices in TankMaster WinSetup. 1. Start the TankMaster WinSetup program. 2. Open the 2160 FCU Properties window. 3. Select the Slave Database tab. 4.
System Configuration Manual 300510EN, Rev AA December 2010 Rosemount Raptor 7. Select the Tank Database tab: New Devices 8. Verify that the new devices connected to the Tankbus appear in the Device Type column. Devices that appear in the list are communicating properly on the Tankbus. Devices supported by the Raptor system will automatically be identified by the 2410. 9. Ensure that the devices to be associated with the new tank are marked “Not Configured” in the Tank Position column. 10.
System Configuration Manual 300510EN, Rev AA December 2010 Rosemount Raptor Tank position 4 is added 11. Verify that a new tank position appears in the right-hand pane of the Tank Database window. In the example above, the new devices are mapped to tank position 4, and a tank position was added to the list of tanks in order to allow configuration of tank name and Modbus addresses for the new devices. Section 5.
System Configuration Manual 300510EN, Rev AA December 2010 Rosemount Raptor 12. Type a name in the Tank Name field. This tank name should also be used at a later stage when installing the tank to be associated with the current 2410 Tank Hub, see “Installing a Tank” on page 5-101. 13. The Level Modbus Address field is enabled for the new level gauge. Specify a Modbus address of your own choice. Note that it must be the same Modbus address as configured in the 2160 FCU Slave Database for this level gauge.
System Configuration Manual 300510EN, Rev AA December 2010 Rosemount Raptor 17. Verify that the TankMaster Level Tag is correct or enter a new one. 18. Verify that the TankMaster ATD Tag is correct or enter a new one. In case there are no ATD device associated with the tank, the ATD tag field will be disabled. 19. Click the Install New Devices in TankMaster button to automatically install the devices in the TankMaster Workspace.
System Configuration Manual 300510EN, Rev AA December 2010 Rosemount Raptor 5.13 LEVEL GAUGE CALIBRATION Normally a minor level gauge adjustment is needed in order to achieve good agreement between measured and actual product levels. For example, a deviation may result from minor errors in tank geometry parameters such as the tank height (R) or the position of the Gauge Reference Point (see the Rosemount 5900S Radar Level Gauge reference manual, Document No.
System Configuration Manual 300510EN, Rev AA December 2010 5.13.2 Using the Calibrate Function Rosemount Raptor The Calibrate function is a tool which allows you to calculate the Correction Factor for still-pipe measurements and the Calibration Distance. It optimizes measurement performance from the top to the bottom of the tank by automatically minimizing the offset between actual product levels and level values measured by the gauge. To calibrate a Rosemount 5900S Rada Level Gauge 1.
System Configuration Manual Rosemount Raptor 5.14 TANK CAPACITY 300510EN, Rev AA December 2010 The tank geometry can be defined in a strapping table; the Tank Capacity Table (TCT). The TCT is used to convert a product level to a volume. Different TCT types can be specified: Raw; International, and Northern. See the Rosemount TankMaster WinOpi Reference Manual (Document No. 303028EN) for more information on how to set up a Tank Capacity Table.
System Configuration Manual 300510EN, Rev AA December 2010 5.15 TANK ENTRY Rosemount Raptor The Tank Entry window is used for specifying a number of product parameters to be used for inventory calculations. TankMaster can use measured data, or data that is manually entered. To open the Tank Entry window: 1. In the WinSetup workspace select the tank to configure. 2. Click the right mouse button and choose the Tank Entry option: 3.
System Configuration Manual 300510EN, Rev AA December 2010 Rosemount Raptor 5.16 SETTING UP A HYBRID SYSTEM This is a description of how to install a Rosemount Raptor on-line density measurement system to be used for mass calculations. Before starting the setup make sure the 2160 FCU Slave Database is configured accordingly, see “Installing a Rosemount 2160 FCU” on page 5-25.
System Configuration Manual 300510EN, Rev AA December 2010 Rosemount Raptor 8. For Local Gravity choose calculation method Manual or Calculated. The Local Gravity is used as input for calculating the Observed Density. Manual: enter a local gravity value in the “Value” field. Calculated: enter the latitude and elevation of the site where the tank is located. 9. Click the OK button to store the configuration and close the window. 10. In the Workspace window select the ATD device icon: 11.
System Configuration Manual 300510EN, Rev AA December 2010 Rosemount Raptor 13. Verify that the parameters Vapor Pressure and Liquid Pressure are mapped to the correct pressure sensors (Source Device). See “Advanced Parameter Source Configuration” on page 5-74 for further information on mapping system parameters to source devices. 14. Click the OK button to store the configuration and close the window. 15. Open the Tank Configuration window.
System Configuration Manual 300510EN, Rev AA December 2010 Rosemount Raptor 18. Choose source parameter and measurement unit for Vapor Pressure and Liquid Pressure. 19. Verify measurements by opening the Tank View window (Service>Tanks>Open Tank View). 20. Configure the Liquid Pressure and Vapor Pressure sensors. In the WinSetup workspace window select the tank icon: 21.
System Configuration Manual Rosemount Raptor 300510EN, Rev AA December 2010 22. Enter the P1 Sensor Position, i.e. the center position of the Liquid Pressure sensor membrane. 23. Enter the Hybrid Min Level. This value specifies the lowest product level at which TankMaster calculates the Observed Density. Normally, the accuracy of pressure sensors is poor at low pressures, i.e. at product levels close to the sensor membrane. Therefore, you can enter a limit below which the density calculation is “frozen”.
System Configuration Manual 300510EN, Rev AA December 2010 Rosemount Raptor Reference Density is automatically measured 28. Make sure that the Reference Density is measured automatically, i.e. the check box is unmarked. 29. Click the Apply button to save the configuration, or click the OK button to save the configuration and close the window. 30. In the WinSetup workspace window select the tank icon: 31.
System Configuration Manual 300510EN, Rev AA December 2010 Rosemount Raptor Check that Value Source is set to Automatic 33. Ensure that Value Source is set to Automatic for the Liquid Pressure and Vapor Pressure measurement variables. 34. Click the OK button to save the configuration and close the window. 35. Check the result in the Tank Inventory window: a. Start the TankMaster WinOpi program. b. In the WinOpi workspace select the tank icon. c. From the View menu, choose the Tank>Tank Inventory option.
System Configuration Manual 300510EN, Rev AA December 2010 Section 6 Rosemount Raptor Device Handling 6.1 6.2 6.1 TO CHANGE DEVICE CONFIGURATION To Change Device Configuration . . . . . . . . . . . . . . page 6-1 To Uninstall a Device . . . . . . . . . . . . . . . . . . . . . . . . page 6-3 Once a device is installed and configured, you can modify the current settings at any time by opening the Properties dialog. To open the Properties dialog do the following: 1.
System Configuration Manual Rosemount Raptor 300510EN, Rev AA December 2010 A number of tabs are available for configuration of communication parameters, tank geometry, device specific parameters and advanced configuration options. Some of the tabs refer to the different steps in the device installation wizard. Similar dialogs are available for other device types as well, for example the Rosemount 2410 Tank Hub.
System Configuration Manual 300510EN, Rev AA December 2010 6.2 TO UNINSTALL A DEVICE Rosemount Raptor A device can be uninstalled from the WinSetup workspace at any time. However, the associated tank must be uninstalled first. As an alternative you may keep the tank by disconnecting the device from the associated tank before the device is uninstalled. To uninstall a device 1. Start by uninstalling the associated tank, see “To Uninstall a Tank” on page 5-113. Uninstall 2.
System Configuration Manual 300510EN, Rev AA December 2010 Rosemount Raptor Change 3. Click the Change button. Left arrow 4. In the right-hand side of the Select Devices window, select the device and click the arrow button. The device will be removed from the Selected Devices pane to the Available Devices pane on the left-hand side. 5. Click the OK button. 6-4 Section 6.
System Configuration Manual 300510EN, Rev AA December 2010 Rosemount Raptor 6. Open the Tanks folder: The LT-TK-1 level gauge is not associated with tank TK-1, but it is still available under the Devices folder. 7. Verify that the device (LT-TK-1 in this case) is no longer associated with the tank. 8. Open the Devices folder: Uninstall 9. Select the device and click the right mouse button. 10. Choose the Uninstall option. Now the device is removed.
System Configuration Manual Rosemount Raptor 6-6 300510EN, Rev AA December 2010 Section 6.
System Configuration Manual 300510EN, Rev AA December 2010 Section 7 Rosemount Raptor Service Functions 7.1 7.2 7.3 7.4 7.5 7.6 7.7 7.8 7.9 7.10 7.11 7.12 7.13 7.14 7.1 SYSTEM STATUS System Status . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 7-1 Customizing the Tools Menu in WinSetup . . . . . . . page 7-2 User Defined Temperature Conversion . . . . . . . . . page 7-4 Viewing Input and Holding Registers . . . . . . . . . . . page 7-8 To Edit Holding Registers . . . . . . . . . . . .
System Configuration Manual 300510EN, Rev AA December 2010 Rosemount Raptor 7.2 CUSTOMIZING THE TOOLS MENU IN WINSETUP To add custom options to the Tools menu do the following: 1. Choose the Tools>Applications menu option. Response: the Customize window appears: Add 2. Click the Add button to add a new menu option to the Tools menu. Menu Text 3. In the Menu Text field type the text you would like to appear in the Tools menu. 7-2 Section 7.
System Configuration Manual 300510EN, Rev AA December 2010 Rosemount Raptor Browse button Command 4. Press the button next to the Command field. 5. Browse to the program file that will be associated with the new Tools menu option as given in the Menu Text field. 6. Click the Open button and return to the Customize window. 7. In the Arguments field type any argument that you want to add to the command line. This line is usually left blank. 8. Click the OK button. 9.
System Configuration Manual 300510EN, Rev AA December 2010 Rosemount Raptor 7.3 USER DEFINED TEMPERATURE CONVERSION The Rosemount 2240S Multi-input Temperature Transmitter supports the use of non-standard spot temperature sensors. For these type of temperature elements you can specify the relation between temperature and electrical resistance with tables or mathematical formulas. To enable and configure the different conversion methods: 1. In the WinSetup workspace, select the ATD device icon. 2.
System Configuration Manual 300510EN, Rev AA December 2010 7.3.1 User Defined Linearization Table Rosemount Raptor When using a resistance temperature sensor, the electrical resistance values can be converted to temperature values by using a table of resistance and temperature values. To create a conversion table: 1. In the 2240S MTT Temperature Sensor window, choose conversion method User Defined Linearization Table. 2. Click the Configure User Defined Linearization Table button: 3.
System Configuration Manual 300510EN, Rev AA December 2010 Rosemount Raptor 7.3.2 User Defined Formula For a resistance temperature sensor, the relation between temperature and resistance can be specified by a mathematical formula: R=R0*(1+A*T+B*T2) where R is the resistance at temperature T, R0 is the electrical resistance at zero degrees Celsius, and A and B are constants. To create a conversion formula: 1. In the 2240S MTT Temperature Sensor window, choose conversion method User Defined Formula. 2.
System Configuration Manual 300510EN, Rev AA December 2010 7.3.3 User Defined Individual Formula Rosemount Raptor When using User Defined Individual Formula, a mathematical formula is used for each individual temperature element: R=R0*(1+AN*T+BN*T2+CN*T3), where • R is the resistance at temperature T • R0 is the resistance at zero degrees Celsius • A, B, and C are individual constants for each element • N is the number of temperature sensors To create an individual conversion formula: 1.
System Configuration Manual 300510EN, Rev AA December 2010 Rosemount Raptor 7.4 VIEWING INPUT AND HOLDING REGISTERS In a Rosemount Raptor system measurement data is continuously stored in Input registers of devices such as the Rosemount 2410 Tank Hub, Rosemount 5900S Radar Level Gauge, and other devices. By viewing the input registers of a device, you can verify that the device is working properly. Holding registers store various transmitter parameters used to control the measurement performance.
System Configuration Manual 300510EN, Rev AA December 2010 7.5 TO EDIT HOLDING REGISTERS Rosemount Raptor Most Holding registers can be edited simply by typing a new value in the appropriate Value input field. Some holding registers (marked grey in the Value column) can be edited in a separate window. In this case you can choose from a list of options or you can change separate data bits. To edit a holding register, do the following: 1. In the WinSetup Workspace, select the device icon: 2.
System Configuration Manual Rosemount Raptor 300510EN, Rev AA December 2010 4. Click the Apply button to store the register data, or click the Close button to store and close the window. 7-10 Section 7.
System Configuration Manual 300510EN, Rev AA December 2010 7.6 VIEW DIAGNOSTIC REGISTERS Rosemount Raptor The View Diagnostic Registers window shows a predefined set of diagnostic input and holding registers. For each device there is a default set of diagnostic registers which can be changed in the Configure Diagnostic Registers window. Clicking the right mouse button on a handle opens a dialog window. The Properties option allows you to review or change parameter values.
System Configuration Manual 300510EN, Rev AA December 2010 Rosemount Raptor A grey background color of the table cell in the Value column means that the register is of either Bitfield or ENUM type. An expanded Bitfield/ENUM window can be opened for that type of registers. Double-click the cell to open the Expanded Bitfield/ENUM window. By selecting the Show in Hex check box, registers of Bitfield and ENUM type can be presented in hexadecimal format.
System Configuration Manual 300510EN, Rev AA December 2010 Rosemount Raptor 4. The order in which registers are displayed in the View Diagnostic Registers window can be configured. Select a register in the right pane and press to move it upwards, or to move it downwards in the list. 5. The Log Setup button provides easy access to the Register Log Scheduling window, which allows you to setup a log schedule for automatic start and stop of register logging.
System Configuration Manual 300510EN, Rev AA December 2010 Rosemount Raptor 7.7 LOGGING MEASUREMENT DATA Raptor devices such as the Rosemount 2410 and Rosemount 5900S support logging of diagnostic registers. This function is useful for verifying that the gauge works properly. The logging function can be accessed by using the TankMaster WinSetup program. To start logging do the following: 1. Start the TankMaster WinSetup program. 2. Select the device icon in the WinSetup workspace. 3.
System Configuration Manual 300510EN, Rev AA December 2010 Rosemount Raptor 7.8 SAVING AND LOADING DATABASE REGISTERS Input and Holding Registers of the Rosemount 5900S and the 2410 can be stored on disk. This can be useful for backup purposes and troubleshooting. Input and Holding registers can be saved for a single device or several devices simultaneously. 7.8.
System Configuration Manual 300510EN, Rev AA December 2010 Rosemount Raptor 7.8.2 To Save Device Registers Multiple Devices To save a backup copy of the current configuration for multiple devices, do the following: 1. In the TankMaster WinSetup workspace, select the Devices folder. 2. Click the right mouse button and choose the Save Database of All to Files option, or from the Service menu choose Devices>Save Database of All to Files. 3.
System Configuration Manual 300510EN, Rev AA December 2010 7.8.3 To Recover a Device Database Rosemount Raptor TankMaster WinSetup offers the option to replace the current holding register database with a backup database stored on disk. This can be useful, for example, when recovering configuration data. To load a backup database to a device do the following: 1. Select the device icon in the WinSetup workspace. 2.
System Configuration Manual 300510EN, Rev AA December 2010 Rosemount Raptor 7.9 UPGRADING THE DEVICE SOFTWARE TankMaster WinSetup allows you to upgrade the software of Rosemount Raptor level gauges and other devices. To upload new software do the following: 1. Make sure the devices are properly prepared for reprogramming. 2. In the WinSetup Workspace, select the Devices folder, or select a specific device in the Devices folder. 3.
System Configuration Manual 300510EN, Rev AA December 2010 Rosemount Raptor 7. Click the Start Programming button to activate device programming. See, for example, the Rosemount 5900S Reference Manual (Document No. 300520EN) or the Rosemount 2410 Reference Manual (Document No. 300530EN) for further information on programming gauges and devices in the Rosemount Raptor system. Section 7.
System Configuration Manual 300510EN, Rev AA December 2010 Rosemount Raptor 7.10 TANK SCAN The Tank Scan window allows you to view tank echoes and setup the most important parameters to enable a radar level gauge such as the Rosemount 5900S to separate a surface echo from disturbing echoes and noise. To open the Tank Scan window: 1. In the WinSetup workspace, select the 5900S gauge icon. 2. Click the right mouse button and choose the Properties option. Tank Scan 3.
System Configuration Manual 300510EN, Rev AA December 2010 Rosemount Raptor 4. The Tank Scan window contains the Graph Area, Legend/Options area, File Storage buttons, and various action buttons. Section 7.
System Configuration Manual 300510EN, Rev AA December 2010 Rosemount Raptor 7.10.1 Graph Area When the Tank Scan window opens, WinSetup reads tank data from the gauge. The process is indicated by a progress bar in the lower right corner of the Tank Scan window. Reread From Gauge Progress bar Once the reading process is finished, a tank scan graph is displayed that shows a peak referring to the product surface. The Tank Scan graph may also contain other peaks.
System Configuration Manual 300510EN, Rev AA December 2010 7.10.2 Legend/Options Rosemount Raptor The following items can be shown in the graph area (check the appropriate box for each item to be shown): Tank Echo The black line shows the latest Tank Echo curve, and the grey lines show previous Tank Echo curves (maximum two). Tank Echo curve Previous Tank Echo curve Section 7. Service Functions Prev. Tank Echo (Previous Tank Echo) See Tank Echo.
System Configuration Manual 300510EN, Rev AA December 2010 Rosemount Raptor ATP (Amplitude Threshold Points) A weak disturbing echo can be filtered out by creating a curve of Amplitude Threshold Points. Disturbing Echo Amplitude Threshold Point 7-24 Holdoff Distance The Holdoff Distance defines how close to the Gauge Reference Point a level value is accepted. The Holdoff Distance is shown in red. Gauge Ref.
System Configuration Manual 300510EN, Rev AA December 2010 Rosemount Raptor Tank Bottom The Tank Bottom is shown in red: Echo Peaks Echo Peaks are shown in black for the Surface Echo and in green for unknown echoes: Peak Labels Peak Labels are shown for the Surface Echo and for unknown echoes: Previous Peaks Previous Peaks are shown for the Surface Echo and for unknown echoes: Previous Peaks Section 7.
System Configuration Manual 300510EN, Rev AA December 2010 Rosemount Raptor 7.10.3 File Storage To save Tank Scan data displayed in the Graph Area 1. In the Tank Scan window click the Save button. 2. Enter a name to identify the tank scan data. You may also type a comment in the Comment field (not required). This can for example be used to describe any special circumstances under which the Tank scan data was obtained. 3. Press the OK button. NOTE! The default data storage file is named StrTankScanII.dat.
System Configuration Manual 300510EN, Rev AA December 2010 Rosemount Raptor To export tank scan data to an external file Tank scan data can be saved to file for viewing with the Tank Echo Viewer (Tools>Tank Echo Viewer): 1. In the Tank Scan window click the Save button to open the Save Tank Scan Data window: 2. Enter a name to identify the tank scan data. You may also type a comment to describe any special circumstances when the Tank scan data was obtained. 3. Press the Advanced button. 4.
System Configuration Manual 300510EN, Rev AA December 2010 Rosemount Raptor 7. Press Yes to create the file. 8. Press OK. 9. Press OK to export the tank scan data. 7-28 Section 7.
System Configuration Manual 300510EN, Rev AA December 2010 Rosemount Raptor To load data from a saved file into the Graph Area 1. In the Tank Scan window press the Stored Echoes button. 2. Select the file to be loaded. 3. Press the Load button. To delete a saved file 1. In the Tank Scan window press the Stored Echoes button. 2. Select the file you want to delete. 3. Press the Delete button. Section 7.
System Configuration Manual 300510EN, Rev AA December 2010 Rosemount Raptor 7.10.4 Action Buttons The following buttons can be found in the Tank Scan window: Save See “File Storage” on page 7-26. Stored Echoes See “File Storage” on page 7-26. Reread From Gauge At any time, you can refresh tank echo and echo peaks with the Reread From Gauge button. The Tank Scan will display the new echo curve as a black line, and up to two previous echo curves in grey color.
System Configuration Manual 300510EN, Rev AA December 2010 7.10.5 Editing Rosemount Raptor All the elements having handles can be edited. Each handle may be moved by using the mouse pointer. Handles for moving or right-click editing Properties Clicking the right mouse button on a handle opens a dialog window. The Properties option allows you to review or change parameter values. The following parameters can be edited via moving or right-clicking a handle: Section 7.
System Configuration Manual 300510EN, Rev AA December 2010 Rosemount Raptor To add a False Echo Area or an Amplitude Threshold Point 1. Click the right mouse button in the graph area where you would like to add a False Echo Area or an Amplitude Threshold Point: 2. Select a menu item in the popup menu. In the example above, the New False Echo Area option was chosen: 3. Enter the new data and click the OK button. To delete a False Echo Area or Amplitude Threshold Point 1.
System Configuration Manual 300510EN, Rev AA December 2010 Rosemount Raptor 7.11 VIEWING TANK DATA WinSetup offers the option to view data from a single tank or a group of tanks. Various parameters such as Level, Level Rate, and Average Temperature can be displayed. The Setup Tank View window lets you specify the desired set of parameters. See “Tank View Layout” on page 5-21 for more information. 7.11.1 Viewing Data from All Tanks To view measurement data from all tanks, do the following: 1.
System Configuration Manual Rosemount Raptor 7.11.2 Viewing Data From a Single Tank 300510EN, Rev AA December 2010 To view measurement data for a single tank, do the following: 1. In the WinSetup workspace, select the desired tank icon. Open Tank View 2. Click the right mouse button and choose the Open Tank View option, or from the Service menu choose Tanks/Open Tank View: Measurement data for the selected tank is displayed in the Tank View window. 7-34 Section 7.
System Configuration Manual 300510EN, Rev AA December 2010 7.12 VIEWING ALARM STATUS Rosemount Raptor WinSetup lets you view alarm status for all tanks, a certain tank group, or a single tank. To view the current alarm status for all tanks do the following: 1. In the WinSetup workspace, select the TankMaster workstation (or the Tanks folder) where the tanks are installed: 2. From the View menu choose Alarms.
System Configuration Manual 300510EN, Rev AA December 2010 Rosemount Raptor To view the alarm status of a single tank: 1. Open the Tanks folder and select the desired tank: 2. From the View menu choose Alarms. The Alarm Status window presents the current alarms for the selected tank: 7-36 Section 7.
System Configuration Manual 300510EN, Rev AA December 2010 Rosemount Raptor 7.13 PROTOCOL HANDLING 7.13.1 Logging the Channel Communication WinSetup allows you to log communication on the various communication protocol channels. You can log specific devices, as well as filter out certain function codes and error types. To log the communication of a particular protocol channel do the following: 1. In the WinSetup workspace, select the protocol channel icon: View Log 2.
System Configuration Manual 300510EN, Rev AA December 2010 Rosemount Raptor 4. Click the OK button to open the Communication Log window. The Channel Communication Log window is continuously updated with new data. To stop WinSetup from feeding new data click the right mouse button and choose Freeze. By clicking the right mouse button in the Channel Communication Log window you will get access to a number of useful options: The Save As option lets you save the current log to file.
System Configuration Manual 300510EN, Rev AA December 2010 7.13.2 Saving the Communication Log to File Rosemount Raptor To save the communication log to file: 1. Select the protocol channel icon. Properties 2. Click the right mouse button and choose Properties, or from the Service menu choose Channels/Properties. 3. Select the File Log tab. 4. Type a name of the log file in the File Name field and set the Maximum File Size to limit the amount of disk space required for storing log files.
System Configuration Manual 300510EN, Rev AA December 2010 Rosemount Raptor 5. The Multiple Log files section allows you to optimize file size for storing on floppy disk. Choose the One File option if you prefer the log to be stored in a single file. By choosing the Several Files radio button, logging continues by creating new files whenever the size of the current log file reaches the Maximum File Size value.
System Configuration Manual 300510EN, Rev AA December 2010 Rosemount Raptor 9. Choose the Selected Function Code option if you would like to log a specific function. FC2 FC3 FC4 FC6 FC8 FC13 FC14 FC16 FC17 FC65 Read Inputs Read Holding Registers Read Input Registers Write Single Register Diagnostics Program Poll program complete Write Multiple Registers Report Slave ID Change address 10. Choose one of the device address options; Any Address or Selected Address.
System Configuration Manual 300510EN, Rev AA December 2010 Rosemount Raptor 7.13.3 Searching for Connected Devices You can search for devices on the communication protocol channels: 1. In the WinSetup workspace, open the Protocols folder and the appropriate protocol sub folder. 2. Select the desired protocol channel. For more information on Protocol Channels, see “Communication Protocol Setup” on page 5-6. Find Devices 3.
System Configuration Manual 300510EN, Rev AA December 2010 7.13.4 Channel Statistics Rosemount Raptor The Protocol Statistics function is a tool which can be used to check the quality of communication between the TankMaster workstation and the connected field devices. To view statistical data for a protocol channel do the following: 1. In the WinSetup workspace, open the Protocols folder and the appropriate protocol sub folder. Protocols folder Protocols sub folder Channel Statistics 2.
System Configuration Manual 300510EN, Rev AA December 2010 Rosemount Raptor 7.14 TANKMASTER ADMINISTRATOR The TankMaster Administrator program provides the option to select which TankMaster programs that will start automatically when the PC is turned on. It also allows you to check which TankMaster processes that are currently running. By using the backup option, copies of the current WinOpi, WinSetup and Tank Server configurations can be stored.
System Configuration Manual 300510EN, Rev AA December 2010 7.14.1 Log on Rosemount Raptor To be able to make any changes in the TankMaster Administrator window you need to use the Log on function. To log on to the TankMaster Administrator do the following: 1. Open the TankMaster Administrator window by clicking the Administrator icon on the right-hand side of the MS Windows Taskbar. Log on 2. Press the Log on button. 3. Enter the password and press OK. NOTE! The default password is admin. Section 7.
System Configuration Manual 300510EN, Rev AA December 2010 Rosemount Raptor 7.14.2 Changing the Administrator Program password To change the TankMaster Administrator password, do the following: 1. Open the TankMaster Administrator window. Change Password 2. Log on to the Administrator. 3. Click the Change Password button. 4. Enter the old and the new passwords. Confirm the new password. 5. Press OK. 7-46 Section 7.
System Configuration Manual 300510EN, Rev AA December 2010 7.14.3 Autostart Rosemount Raptor The Autostart function lets you specify programs to start automatically when the TankMaster computer is started. To configure the Autostart option: 1. Open the TankMaster Administrator window. Selected Autostart options 2. Select the check boxes for the programs you want to start automatically. 3. The Autostart function is activated next time the TankMaster PC is started. Section 7.
System Configuration Manual 300510EN, Rev AA December 2010 Rosemount Raptor 7.14.4 Backup The backup function can be used to save configuration data for devices and tanks as well as workspace settings for WinSetup and WinOpi. To make backup copies of the current configuration do the following: 1. Open the TankMaster Administrator window and click the Backup button.
System Configuration Manual 300510EN, Rev AA December 2010 Rosemount Raptor 4. Choose the desired file destination. TankMaster automatically creates subdirectories for WinOpi, WinSetup, and Tankserver files. 5. Click the OK button to close the Browse for Folder window and return to the Backup window. 6. In the Auto Backup pane, select the Enable check box to enable automatic backup. Also set Start time and Interval (1-30 days).
System Configuration Manual 300510EN, Rev AA December 2010 Rosemount Raptor 7.14.5 Restore If the PC operating system has crashed resulting in corrupt TankMaster files, the TankMaster settings can be restored by using the backup files. To restore the TankMaster configuration and data files do the following: 1. Check that WinSetup and WinOpi are closed. You may click the Processes button in the TM Administrator program to check if any TankMaster programs are running.
System Configuration Manual 300510EN, Rev AA December 2010 Rosemount Raptor 5. The Restore Backup Wizard lets you restore tank and device configuration, BatchServer data and Historical data. You may also restore WinOpi and WinSetup configurations such as groups, color, network settings etc. 6. Click the Next button and follow the instructions. You will now be guided through a step-by-step instruction that lets you specify the folder where backup files are stored, and the type of data to be restored.
System Configuration Manual 300510EN, Rev AA December 2010 Rosemount Raptor 8. The following options will also need to be specified: 9. The first option, Create a backup of the current configuration, should not be used if the restore function is used to replace corrupt configuration files. The Delete old configuration files option clears all configuration files which are not replaced by the Restore function.
System Configuration Manual 300510EN, Rev AA December 2010 Rosemount Raptor 12. The Copy Log button can be used to store the restore log in the ...Rosemount\Server\Log directory. Click the Next button to continue. 13. Check that no errors occured during the restore process and click the Finish button to close the restore wizard. In case an error occured you may click the Back button to find the error in the restore log. 14.
System Configuration Manual Rosemount Raptor 7.14.6 File Version Information 300510EN, Rev AA December 2010 The File Info option allows you to view a list of all the files included in the TankMaster software package. The list presents file versions and brief descriptions. The list can be stored by using the Save to File button. The file is stored in text format which can be opened by any word processing program: NOTE! When entering the filename in the Save to File dialogue, also enter filetype txt, e.g.
System Configuration Manual 300510EN, Rev AA December 2010 7.14.7 Processes Rosemount Raptor To view the running TankMaster programs, click the Processes button in the TankMaster Administrator window: The Shutdown TM button lets you close all TankMaster programs except the TankMaster Administrator. In case a TankMaster client requests data, the TankServer starts up again. By using the Shutdown TM and Staydown button the TankServer stays down regardless of any requests.
System Configuration Manual Rosemount Raptor 7-56 300510EN, Rev AA December 2010 Section 7.
System Configuration Manual 300510EN, Rev AA December 2010 Section 8 Rosemount Raptor Menu Guide 8.1 8.2 8.3 8.4 8.5 File . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . View . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Service . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Tools . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Help . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
System Configuration Manual 300510EN, Rev AA December 2010 Rosemount Raptor 8.1 FILE New Connection Connect to another tank server. If a workstation is selected, new options are available in the File menu: Install New > Tank Install new tanks by starting the tank installation wizard. Install New > Device Install new devices by starting the device installation wizard. Log On Log on as Administrator, Supervisor or Operator. Log Off Log off from TankMaster to View Only mode.
System Configuration Manual 300510EN, Rev AA December 2010 8.3 SERVICE Servers > Tanks > Devices > Rosemount Raptor The service options are found in the Service menu or by clicking the right mouse button on a specific folder, device, or tank. Rename Change the server name. Disconnect Disconnect from the current server. Configure Digital Alarms Configure the system’s digital alarms. Used for IOTs. System Status Overview Opens an overview of installed devices, protocol servers, and more.
System Configuration Manual 300510EN, Rev AA December 2010 Rosemount Raptor When selecting a tank in the Tanks folder, new options are available under the Service > Tanks menu: Tanks > Unistall Remove the selected tank. Rename Change the tank name. Open Tank View View various tank related variables such as level, level rate, average temperature etc. for a single tank. Calibrate Use the built-in calibration function to adjust the still-pipe correction factor and Calibration Distance.
System Configuration Manual 300510EN, Rev AA December 2010 Rosemount Raptor 2410 Tank Hub See the Rosemount 2410 Tank Hub Reference Manual (Document no. 300530EN) for more information. Devices > Expand all Show all devices connected to the selected Rosemount 2410 Tank Hub. Collapse All Close the device folder. Uninstall Remove the selected device. Save Database to File Save the current holding register setup to file.
System Configuration Manual 300510EN, Rev AA December 2010 Rosemount Raptor 5900S Radar Level Gauge See the Rosemount 5900S Reference Manual (Document no. 300520EN) for more information. Devices > 8-6 Uninstall Remove the selected device. Save Database to File Save the current holding register setup to file. This function can be useful for saving the current database as a backup. It can be uploaded to the device by choosing the Upload Database option.
System Configuration Manual 300510EN, Rev AA December 2010 Rosemount Raptor Auxiliary Tank Devices (ATDs) (2240S, 2230 etc.) For more information about the various ATD devices, see the reference manual for the specific device. Devices > Uninstall Remove the selected device. Save Database to File Save the current holding register setup to file. This function can be useful for saving the current database as a backup. It can be uploaded to a device by choosing the Upload Database option.
System Configuration Manual 300510EN, Rev AA December 2010 Rosemount Raptor When selecting a specific protocol, new options will be available: Protocols > Channels > Disable Disable the selected protocol. Properties Open the protocol Properties window and choose a communication channel. Find Devices Search for devices within a certain address range. View Log View the Realtime Log window. You can choose to view only certain function codes, device addresses and error types..
System Configuration Manual 300510EN, Rev AA December 2010 Rosemount Raptor 8.4 TOOLS Applications Customize the Tools menu. Administrative Tools > User Manager Manage the user accounts. User Information Display information about the current user. Set Password Change the password for the current user. Set Inactivity Timeout Define the user inactivity timeout. Set Required Access Levels Set the required access levels for various TankMaster operations.
System Configuration Manual Rosemount Raptor 8-10 300510EN, Rev AA December 2010 Section 8.
System Configuration Manual 300510EN, Rev AA December 2010 Rosemount Raptor Index Numerics 2160 FCU Slave Database 5-29, 5-32, . . . . . . . . . . 5-35, 5-38, 5-43, 5-120 2160 Field Communication Unit . 2-3 2240S temperature sensor conversion method . . . . . . . . 5-69 2240S Temperature Sensor . . . 5-68 22XX ATD window . . . . . . . . . . 5-65 2410 . . . . . . . . . . . . . . . . . . . . . . 2-3 2410 integral display . . . . . . . . . 5-45 2410 Primary Bus . . . . . . . . . .
System Configuration Manual 300510EN, Rev AA December 2010 Rosemount Raptor F FCU . . . . . . . . . . . . . . . . . . 2-3, 5-25 communication setup . . . . . 5-26 slave database setup . . . . . 5-29 FCU Slave Database . . . . . . . . 5-29 Field Bus ports . . . . . . . . . . . . . 5-28 Field Communication Unit . 2-3, 5-2, 5-25 File Info Option . . . . . . . . . . . . . 7-54 File Log . . . . . . . . . . . . . . . . . . . 7-39 Filtering options . . . . . . . . . 7-40 Maximum File Size . .
System Configuration Manual Rosemount Raptor 300510EN, Rev AA December 2010 Protocols folder . . . . . . . . . . . . . . 5-7 Protocols/Properties . . . . . . . . . . 5-7 R Rapid Level Change 5-63, 5-89, 5-99 Recover database . . . . . . . . . . 7-17 Redundant server . . . . . . . . . . . . 3-5 Reference Density . . . . . . . . . 5-131 Reference Distance (G) .5-56, 5-82, 5-94 Reference Temperature . . . . . . 5-19 Register log file . . . . . . . . . . . . . 7-14 Register Log Scheduling . . . . .
System Configuration Manual 300510EN, Rev AA December 2010 Rosemount Raptor Tank Bottom Type . . . . . . . . . . . 5-62 Tank Capacity Table . . . 5-19, 5-124 Tank Configuration . . . 5-106, 5-111 Tank Connection Length . 5-55, 5-81 Tank Connection Length (TCL) . 5-54 Tank Database 5-30, 5-32, 5-35, 5-42 Tank Echo Viewer . . . . . . . . . . . 7-27 Tank Entry . . . . . . . . . . 5-125, 5-130 Tank Environment . . . . . . . . . . . 5-63 Tank environmental conditions . 5-78 Tank Geometry Calibration Distance .
System Configuration Manual 300510EN, Rev. AA December 2010 Rosemount and the Rosemount logotype are trademarks of Rosemount Inc. HART is a trademark of the HART Communication Foundation. AMS Suite is a trademark of Emerson Process Management. FOUNDATION is a trademark of the Fieldbus Foundation. Modbus is a trademark of Modicon. Pentium is a trademark of Intel Corporation. Windows XP and Windows Vista are trademarks of Microsoft Corporation. All other marks are the property of their respective owners.
