4801_QIG_RevMA.
4801_QIG_RevMA.fm Page 2 Wednesday, May 6, 2015 1:15 PM May 2015 Quick Start Guide NOTICE This guide provides basic guidelines for Rosemount 3051S Transmitters (reference manual document number 00809-0100-4801). It also provides the basic electronic guidelines for the 3051SFA (reference manual document number 00809-0100-4809), 3051SFC (reference manual document number 00809-0100-4810), and 3051SFP (reference manual document number 00809-0100-4686).
4801_QIG_RevMA.fm Page 3 Wednesday, May 6, 2015 1:15 PM May 2015 Quick Start Guide Step 1: Mount the transmitter Liquid flow applications 1. Place taps to the side of the line. 2. Mount beside or below the taps. 3. Mount the transmitter so that the drain/vent valves are oriented above the process. Gas flow applications 1. Place taps in the top or side of the line. 2. Mount beside or above the taps. Steam flow applications 1. Place taps to the side of the line. 2. Mount beside or below the taps. 3.
801_QIG_RevMA.fm Page 4 Wednesday, May 6, 2015 1:15 PM May 2015 Quick Start Guide Using a mounting bracket If the transmitter requires the use of a mounting bracket, use the images below for instructions on how to properly mount the transmitter using the Emerson provided mounting brackets. Use only bolts provided with the transmitter or sold as Emerson spare parts.
4801_QIG_RevMA.fm Page 5 Wednesday, May 6, 2015 1:15 PM Quick Start Guide May 2015 Housings PlantWeb® Junction box Remote mount display Bolting considerations If the transmitter installation requires assembly of the process flanges, manifolds, or flange adaptors, follow these assembly guidelines to ensure a tight seal for optimal performance characteristics of the transmitters. Use only bolts supplied with the transmitter or sold by Emerson as spare parts.
4801_QIG_RevMA.fm Page 6 Wednesday, May 6, 2015 1:15 PM May 2015 Quick Start Guide 2. Finger-tighten the bolts. 3. Torque the bolts to the initial torque value using a crossing pattern. See Figure 3 for initial torque value. 4. Torque the bolts to the final torque value using the same crossing pattern. See Figure 3 for final torque value. 5. Verify the flange bolts are protruding through the sensor module before applying pressure. Figure 2. Proper Bolt Installation A B A. Bolt B.
4801_QIG_RevMA.fm Page 7 Wednesday, May 6, 2015 1:15 PM Quick Start Guide May 2015 O-rings with flange adaptors WARNING Failure to install proper flange adaptor O-rings may cause process leaks, which can result in death or serious injury. The two flange adaptors are distinguished by unique O-ring grooves. Only use the O-ring designed for its specific flange adaptor, as shown below. Rosemount 3051S/3051/2051/4088 A B C D A. Flange Adaptor B. O-ring C. PTFE based profile is square D.
4801_QIG_RevMA.fm Page 8 Wednesday, May 6, 2015 1:15 PM May 2015 Quick Start Guide Step 2: Consider housing rotation To improve field access to wiring or to better view the optional LCD display: 1. Loosen the housing rotation set screw. 2. First rotate the housing clockwise to the desired location. If the desired location cannot be achieved due to thread limit, rotate the housing counter clockwise to the desired location (up to 360° from thread limit). 3.
4801_QIG_RevMA.fm Page 9 Wednesday, May 6, 2015 1:15 PM Quick Start Guide May 2015 Figure 6. Transmitter switch and jumper configuration PlantWeb Junction box AA BB C CC C B A. Meter/adjustment module B. Security C. Alarm Step 4: Connect wiring and power up Use the following steps to wire the transmitter: 1. Remove and discard orange conduit plugs. 2. Remove the housing cover labeled “Field Terminals.” 3. Connect the positive lead to the “+” terminal, and the negative lead to the “–” terminal.
4801_QIG_RevMA.fm Page 10 Wednesday, May 6, 2015 1:15 PM May 2015 Quick Start Guide Figure 7. Transmitter Wiring PlantWeb housing wiring Junction box housing wiring B B A A A. RL ≥ 250 Ω B. Power supply Note Installation of the transient protection terminal block does not provide transient protection unless the 3051S case is properly grounded. Signal wiring grounding Do not run signal wiring in conduit or open trays with power wiring, or near heavy electrical equipment.
4801_QIG_RevMA.fm Page 11 Wednesday, May 6, 2015 1:15 PM Quick Start Guide May 2015 3. Replace the housing cover. It is recommended the cover be tightened until there is no gap between the cover and the housing. 4. Plug and seal the unused conduit connection with the provided conduit plug. Remote display wiring and power up (if applicable) The remote mount display and Interface system consists of a local transmitter and a remote mount LCD display assembly.
4801_QIG_RevMA.fm Page 12 Wednesday, May 6, 2015 1:15 PM May 2015 Quick Start Guide Figure 9. Remote Mount Display Wiring Diagram A (white) 24 AWG (blue) 24 AWG (black) 22 AWG (red) 22 AWG C B A. Remote mount display B. Junction box housing C. 4-20 mA Note Wire colors provided on page 12 are per Madison AWM Style 2549 cable. Wire color may vary depending on cable selected. Madison AWM Style 2549 cable includes a ground shield.
4801_QIG_RevMA.fm Page 13 Wednesday, May 6, 2015 1:15 PM Quick Start Guide May 2015 Quick connect wiring (if applicable) As standard, the 3051S Quick Connect arrives properly assembled to the sensor module and is ready for installation. Cordsets and field wireable connectors (in shaded area) are sold separately. Figure 10. Rosemount 3051S Quick Connect Exploded View B A E C A. Straight field wireable connector(1)(4) B. Right angle field wireable connector(3)(4) C. Quick Connect housing D F D.
4801_QIG_RevMA.fm Page 14 Wednesday, May 6, 2015 1:15 PM May 2015 Quick Start Guide Figure 11. Quick Connect Housing Pin-Out “+” “-” B A A. Ground B. No connection Note For other wiring details, refer to pin-out drawing and the cordset manufacturer’s installation instructions. Conduit electrical connector wiring (option GE or GM) For 3051S Transmitters with conduit electrical connectors GE or GM, refer to the cordset manufacturer’s installation instructions for wiring details.
4801_QIG_RevMA.fm Page 15 Wednesday, May 6, 2015 1:15 PM Quick Start Guide May 2015 Step 5: Verify configuration Use any HART-compliant master to communicate with and verify configuration of the 3051S. Field Communicator user interface Fast Key Sequences vary with the Device Driver Revision. The Traditional Interface Fast Key Sequences apply to DD Rev. 8 or older and they can be found on page 16 The Device Dashboard Fast Key Sequences apply to DD Rev. 9 or newer and they can be found on page 17.
4801_QIG_RevMA.fm Page 16 Wednesday, May 6, 2015 1:15 PM May 2015 Quick Start Guide Table 1.
4801_QIG_RevMA.fm Page 17 Wednesday, May 6, 2015 1:15 PM Quick Start Guide May 2015 Table 1. Traditional Interface - Device Revision 6 or 7 and DD Revision 7 Fast Key Sequence Function Fast Key sequence Upper Sensor Trim 1, 2, 3, 3, 3 Zero Trim 1, 2, 3, 3, 1 Table 2.
4801_QIG_RevMA.fm Page 18 Wednesday, May 6, 2015 1:15 PM May 2015 Quick Start Guide Step 6: Trim the transmitter Transmitters are shipped fully calibrated per request or by the factory default of full scale (lower range value = zero, upper range value = upper range limit). Zero trim A zero trim is a single-point adjustment used for compensating mounting position and line pressure effects. When performing a zero trim, ensure the equalizing valve is open and all wet legs are filled to the correct level.
4801_QIG_RevMA.fm Page 19 Wednesday, May 6, 2015 1:15 PM May 2015 Quick Start Guide Product Certifications Rev 1.0 European Directive Information A copy of the EC Declaration of Conformity can be found at the end of the Quick Start Guide. The most recent revision of the EC Declaration of Conformity can be found at www.rosemount.com.
4801_QIG_RevMA.fm Page 20 Wednesday, May 6, 2015 1:15 PM Quick Start Guide May 2015 Note Transmitters marked with NI CL 1, DIV 2 can be installed in Division 2 locations using general Division 2 wiring methods or Nonincendive Field Wiring (NIFW). See Drawing 03151-1006.
4801_QIG_RevMA.fm Page 21 Wednesday, May 6, 2015 1:15 PM Quick Start Guide May 2015 Europe E1 ATEX Flameproof Certificate: KEMA 00ATEX2143X Standards: EN 60079-0:2012, EN 60079-1: 2007, EN 60079-26:2007 (3051SFx models with RTD are certified to EN60079-0:2006) Markings: II 1/2 G Ex d IIC T6…T4 Ga/Gb, T6(-60 °C ≤ Ta ≤ +70 °C), T5/T4(-60 °C ≤ Ta ≤ +80 °C) Temperature class Process temperature T6 -60 °C to +70 °C T5 -60 °C to +80 °C T4 -60 °C to +120 °C Special Conditions for Safe Use (X): 1.
4801_QIG_RevMA.fm Page 22 Wednesday, May 6, 2015 1:15 PM May 2015 Quick Start Guide 2. The terminal pins of the Model 3051S SuperModule must be provided with a degree of protection of at least IP20 in accordance with IEC/EN 60529. 3. The Model 3051S enclosure may be made of aluminum alloy and given a protective polyurethane paint finish; however, care should be taken to protect it from impact or abrasion if located in a zone 0 area.
4801_QIG_RevMA.fm Page 23 Wednesday, May 6, 2015 1:15 PM Quick Start Guide May 2015 N1 ATEX Type n Certificate: BAS01ATEX3304X Standards: EN 60079-0: 2012, EN 60079-15: 2010 Markings: II 3 G Ex nA IIC T5 Gc, (-40 °C ≤ Ta ≤ +85 °C), Vmax = 45V Special Condition for Safe Use (X): 1. The equipment is not capable of withstanding the 500 V insulation test required by clause 6.5 of EN 60079-15:2010. This must be taken into account when installing the equipment.
4801_QIG_RevMA.fm Page 24 Wednesday, May 6, 2015 1:15 PM May 2015 Quick Start Guide I7 IECEx Intrinsic Safety Certificate: IECEx BAS 04.0017X Standards: IEC 60079-0: 2011, IEC 60079-11: 2011 Markings: Ex ia IIC T4 Ga, T4(-60 °C ≤ Ta ≤ +70 °C) Ui Ii Pi Ci Li SuperModule 30 V 300 mA 1.0 W 30 nF 0 3051S...A; 3051SF…A; 3051SAL…C 30 V 300 mA 1.0 W 12 nF 0 3051S…F; 3051SF…F 30 V 300 mA 1.3 W 0 0 3051S …A…M7, M8, or M9; 3051SF …A…M7, M8, or M9; 3051SAL…C… M7, M8, or M9 30 V 300 mA 1.
4801_QIG_RevMA.fm Page 25 Wednesday, May 6, 2015 1:15 PM Quick Start Guide May 2015 Ui Ii Pi Ci Li SuperModule 30 V 300 mA 1.0 W 30 nF 0 3051S...A; 3051SF…A; 3051SAL…C 30 V 300 mA 1.0 W 12 nF 0 3051S…F; 3051SF…F 30 V 300 mA 1.3 W 0 0 3051S …A…M7, M8, or M9; 3051SF …A…M7, M8, or M9; 3051SAL…C… M7, M8, or M9 30 V 300 mA 1.0 W 12 nF 60μH 3051SAL or 3051SAM 30 V 300 mA 1.0 W 12 nF 33μH 3051SAL…M7, M8, or M9 3051SAM…M7, M8, or M9 30 V 300 mA 1.
4801_QIG_RevMA.fm Page 26 Wednesday, May 6, 2015 1:15 PM May 2015 Quick Start Guide 2. The terminal pins of the Model 3051S SuperModule must be provided with a degree of protection of at least IP20 in accordance with IEC/EN 60529. 3. The Model 3051S enclosure may be made of aluminum alloy and given a protective polyurethane paint finish; however, care should be taken to protect it from impact or abrasion if located in a zone 0 area.
4801_QIG_RevMA.fm Page 27 Wednesday, May 6, 2015 1:15 PM Quick Start Guide May 2015 Special Conditions for Safe Use (X): 1. For ambient temperature above 60 °C, cable wiring must have minimum isolation temperature of 90 °C, to be in accordance to equipment operation temperature. 2. The device contains a thin wall diaphragm. Installation, maintenance and use shall take into account the environmental conditions to which the diaphragm will be subjected.
4801_QIG_RevMA.fm Page 28 Wednesday, May 6, 2015 1:15 PM May 2015 Quick Start Guide FISCO Voltage Ui 15 V Current Ii 215 mA (IIC) 500 mA (IIB) Power Pi 2 W (IIC) 5.32 W (IIB) Capacitance Ci 0 Inductance Li 0 Special Condition for Safe Use (X): 1. The Model 3051S Transmitters fitted with transient protection are not capable of withstanding the 500V test as defined in Clause 6.4.12 of IEC 60079-11. This must be taken into account during installation.
4801_QIG_RevMA.fm Page 29 Wednesday, May 6, 2015 1:15 PM Quick Start Guide May 2015 7. Cable entry, certified by NEPSI with type of protection Ex d IIC in accordance with GB3836.1-2000 and GB3836.2-2000, should be applied when installation in hazardous location. 5 full threads should be in engagement when the cable entry is assembled onto the transmitter. When pressure transmitter is used in the presence of combustible dust, the ingress of protection of the cable entry should be IP66. 8.
4801_QIG_RevMA.fm Page 30 Wednesday, May 6, 2015 1:15 PM May 2015 Quick Start Guide 3. Intrinsically safe parameters: Housing code Display code Maximum input voltage: Ui (V) Maximum input current: Ii (mA) Maximum input power: Pi (W) A =00 / 30 300 1 38 0 A ≠00 / 30 300 1 11.4 2.4 A ≠00 M7/M8/M9 30 300 1 0 58.2 F ≠00 / 30 300 1.3 0 0 F FISCO ≠00 / 17.5 500 5.5 0 0 Output code Maximum internal parameter: Ci (nF) Maximum internal parameter: Li (uH) 4.
4801_QIG_RevMA.fm Page 31 Wednesday, May 6, 2015 1:15 PM Quick Start Guide May 2015 3. Cable glands, conduit or blanking plugs, certified by NEPSI with Ex e or Ex n protection type and IP66 degree of protection provided by enclosure, should be used on external connections and redundant cable entries. 4.
4801_QIG_RevMA.fm Page 32 Wednesday, May 6, 2015 1:15 PM Quick Start Guide May 2015 EAC – Belarus, Kazakhstan, Russia EM Technical Regulation Customs Union (EAC) Flameproof Certificate: RU C-US.GB05.B.00835 Markings: Ga/Gb Ex d IIC T6…T4 X IM Technical Regulation Customs Union (EAC) Intrinsic Safety Certificate: RU C-US.GB05.B.
4801_QIG_RevMA.fm Page 33 Wednesday, May 6, 2015 1:15 PM Quick Start Guide May 2015 Additional Certifications SBS American Bureau of Shipping (ABS) Type Approval Certificate: 00-HS145383-6-PDA Intended Use: Measure gauge or absolute pressure of liquid, gas or vapor applications on ABS classed vessels, marine, and offshore installations. ABS Rules: 2013 Steel Vessels Rules 1-1-4/7.7, 1-1-A3, 4-8-3/1.7, 4-8-3/1.11.1, 4-8-3/13.
4801_QIG_RevMA.fm Page 34 Wednesday, May 6, 2015 1:15 PM Quick Start Guide Figure 16.
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4801_QIG_RevMA.fm Page 40 Wednesday, May 6, 2015 1:15 PM 00825-0100-4801 Quick Start Guide 00825-0100-4801, Rev MA March 2015 Rosemount World Headquarters Emerson Process Management 6021 Innovation Blvd Shakopee, MN 55379, USA +1 800 999 9307 or +1 952 906 8888 +1 952 949 7001 RFQ.RMD-RCC@EmersonProcess.com North America Regional Office Emerson Process Management 8200 Market Blvd. Chanhassen, MN 55317, USA +1 800 999 9307 or +1 952 906 8888 +1 952 949 7001 RMT-NA.RCCRFQ@Emerson.