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Rosemount 3051S Series Scalable Pressure, Flow, and Level Solution with HART® Protocol

www.rosemount.com

Reference Manual

00809-0100-4801, Rev FA

October 2010

Rosemount 3051S Series

Scalable Pressure, Flow, and Level Solution

with HART

Protocol

Summary of content (240 pages)

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Reference Manual 00809-0100-4801, Rev FA October 2010 Rosemount 3051S Series Scalable Pressure, Flow, and Level Solution with HART® Protocol www.rosemount.
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Reference Manual 00809-0100-4801, Rev FA October 2010 Rosemount 3051S Series Rosemount 3051S Series Scalable Pressure, Flow, and Level Solutions NOTICE Read this manual before working with the product. For personal and system safety, and for optimum product performance, make sure you thoroughly understand the contents before installing, using, or maintaining this product. For technical assistance, contacts are listed below: Customer Central Technical support, quoting, and order-related questions.
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Reference Manual 00809-0100-4801, Rev FA October 2010 Rosemount 3051S Series Table of Contents SECTION 1 Introduction Using This Manual . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Models Covered . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Service Support . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Product Recycling/Disposal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
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Reference Manual Rosemount 3051S Series SECTION 3 Configuration TOC-2 00809-0100-4801, Rev FA October 2010 Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-1 Safety Messages . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-1 Warnings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-1 Commissioning on the Bench with HART . . . . . . . . . . . . . . . . . . . . . .
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Reference Manual 00809-0100-4801, Rev FA October 2010 Rosemount 3051S Series SECTION 4 Operation and Maintenance Overview. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-1 Calibration for HART Protocol . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-1 Calibration Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-2 Determining Calibration Frequency . . . . . . . . . . . . . . . . . . . . . . . .
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Reference Manual Rosemount 3051S Series SECTION 7 Advanced HART Diagnostic Suite TOC-4 00809-0100-4801, Rev FA October 2010 Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-1 User Interface . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-3 Diagnostic Action Settings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-3 Statistical Process Monitoring . . . . . . . . . . . . . . . . . . . . . . . .
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Reference Manual 00809-0100-4801, Rev FA October 2010 Rosemount 3051S Series APPENDIX A Specifications and Reference Data Performance Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A-1 Conformance to Specification (±3s (Sigma)). . . . . . . . . . . . . . . . . A-1 Reference Accuracy . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A-1 Transmitter Total Performance . . . . . . . . . . . . . . . . . . . . . . . . . . . A-2 Long Term Stability . . . . . .
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Reference Manual Rosemount 3051S Series TOC-6 00809-0100-4801, Rev FA October 2010
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Reference Manual 00809-0100-4801, Rev FA October 2010 Section 1 Rosemount 3051S Series Introduction Using This Manual . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 1-1 Models Covered . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 1-2 Service Support . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 1-3 Product Recycling/Disposal . . . . . . . . . . . . . . . . . . . . . . .
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Reference Manual 00809-0100-4801, Rev FA October 2010 Rosemount 3051S Series MODELS COVERED The following 3051S pressure transmitters and the Rosemount 300S Housing Kit are covered in this manual.
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Reference Manual 00809-0100-4801, Rev FA October 2010 SERVICE SUPPORT Rosemount 3051S Series To expedite the return process outside of the United States, contact the nearest Emerson Process Management representative. Within the United States, call the Emerson Process Management Instrument and Valves Response Center using the 1-800-654-RSMT (7768) toll-free number. This center, available 24 hours a day, will assist you with any needed information or materials.
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Reference Manual Rosemount 3051S Series 1-4 00809-0100-4801, Rev FA October 2010
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Reference Manual 00809-0100-4801, Rev FA October 2010 Section 2 Rosemount 3051S Series Installation Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 2-1 Safety Messages . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 2-1 Considerations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 2-2 Installation Procedures . . . . . . . . . . . . . . . . . . . . . . . . . . . page 2-5 Installing the LCD Display . . . . . . . .
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Reference Manual 00809-0100-4801, Rev FA October 2010 Rosemount 3051S Series Electrical shock can result in death or serious injury. • Avoid contact with the leads and terminals. Process leaks could result in death or serious injury. • Install and tighten all four flange bolts before applying pressure. • Do not attempt to loosen or remove flange bolts while the transmitter is in service. Replacement equipment or spare parts not approved by Rosemount Inc.
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Reference Manual 00809-0100-4801, Rev FA October 2010 Rosemount 3051S Series Side Mounting When the transmitter is mounted on its side, position the Coplanar flange to ensure proper venting or draining. Mount the flange as shown in Figure 2-3 on page 2-11, keeping drain/vent connections on the bottom for gas service and on the top for liquid service. Draft Range Installation For the 3051S_CD0 draft range pressure transmitter, it is best to mount the transmitter with the isolators parallel to the ground.
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Reference Manual 00809-0100-4801, Rev FA October 2010 Rosemount 3051S Series Figure 2-1.
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Reference Manual 00809-0100-4801, Rev FA October 2010 INSTALLATION PROCEDURES Rosemount 3051S Series For dimensional drawing information refer to Appendix A: Specifications and Reference Data on page A-16. Process Flange Orientation Mount the process flanges with sufficient clearance for process connections. For safety reasons, place the drain/vent valves so the process fluid is directed away from possible human contact when the vents are used.
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Reference Manual 00809-0100-4801, Rev FA October 2010 Rosemount 3051S Series Figure 2-2. Cover Jam Screw PlantWeb® Housing Junction Box Housing Cover Jam Screw 2X Cover Jam Screw (1 per side) Mount the Transmitter Mounting Brackets Facilitate mounting transmitter to a 2-in. pipe, or to a panel. The B4 Bracket (SST) option is standard for use with the Coplanar and In-Line process connections.
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Reference Manual 00809-0100-4801, Rev FA October 2010 Rosemount 3051S Series Bolt Installation Only use bolts supplied with the Rosemount 3051S or sold by Emerson Process Management as spare parts. When installing the transmitter to one of the optional mounting brackets, torque the bolts to 125 in-lb. (0,9 N-m). Use the following bolt installation procedure: 1. Finger-tighten the bolts. 2. Torque the bolts to the initial torque value using a crossing pattern. 3.
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Reference Manual 00809-0100-4801, Rev FA October 2010 Rosemount 3051S Series GAGE/ABSOLUTE TRANSMITTER DIFFERENTIAL TRANSMITTER Drain/Vent Plug Drain/Vent Drain/Vent 1.75 (44) x 4 1.75 (44) x 4 1.50 (38) x 4 1.50 (38) x 2 NOTE Dimensions are in inches (millimeters). Transmitter with Flange Adapters and Flange/ Adapter Bolts Transmitter with Flange Bolts 1.75 (44) x 4 2.
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Reference Manual 00809-0100-4801, Rev FA October 2010 Rosemount 3051S Series Impulse Piping The piping between the process and the transmitter must accurately transfer the pressure to obtain accurate measurements. There are five possible sources of error: pressure transfer, leaks, friction loss (particularly if purging is used), trapped gas in a liquid line, liquid in a gas line, density variations between the legs, and plugged impulse piping.
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Reference Manual Rosemount 3051S Series 00809-0100-4801, Rev FA October 2010 Suite includes: Statistical Process Monitoring (SPM), Power Advisory, Status Log, Variable Log, Advanced Process Alerts, Service Alerts, and Time Stamp capability. The Advanced HART Diagnostics Electronics can be ordered using option code DA2 in the transmitter model number or as a spare part (p/n 03151-9071-0001) to retrofit existing 3051S transmitters in the field.
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Reference Manual 00809-0100-4801, Rev FA October 2010 Figure 2-3. Coplanar Installation Examples Rosemount 3051S Series LIQUID SERVICE GAS SERVICE STEAM SERVICE FLOW Figure 2-4. In-Line Installation Examples Process Connections LIQUID SERVICE GAS SERVICE STEAM SERVICE 3051S transmitter flange process connection size is 1/4–18 NPT. Flange adapters with 1/2–14 NPT connections are available as the D2 option. Use your plant-approved lubricant or sealant when making the process connections.
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Reference Manual 00809-0100-4801, Rev FA October 2010 Rosemount 3051S Series Figure 2-5. O-Rings. Failure to install proper flange adapter O-rings may cause process leaks, which can result in death or serious injury. The two flange adapters are distinguished by unique O-ring grooves. Only use the O-ring that is designed for its specific flange adapter, as shown below.
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Reference Manual 00809-0100-4801, Rev FA October 2010 Rosemount 3051S Series 1. Loosen the housing rotation set screw. 2. Turn the housing up to 180° to the left or right of its original (as shipped) position. NOTE Do not rotate the housing more than 180 degrees without first performing a disassembly procedure (see “Remove Interface Assembly” on page 5-4). Over-rotation may sever the electrical connection between the sensor module and the feature board. 3. Retighten the housing rotation set screw.
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Reference Manual 00809-0100-4801, Rev FA October 2010 Rosemount 3051S Series Figure 2-7. Switch and jumper configuration (option D1) PlantWeb Housing Switches Security Alarm Slide the security and alarm switches into the preferred position by using a small screwdriver. Junction Box Housing Jumpers Security Alarm Pull the pins out and rotate 90° into desired position to set the security and alarm. (An LCD display or an adjustment module must be in place to activate the switches.
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Reference Manual 00809-0100-4801, Rev FA October 2010 Rosemount 3051S Series Field Communicator Fast Keys 1, 4, 4, 1 Device Dashboard Fast Keys 2, 2, 7 1. Enter the fast key sequence “Local Keys Control” to bring up the “Field device info” screen. 2. Scroll down to Local Keys on the menu and use the right arrow key to configure Enable or Disable. AMS Right click on the device and select “Configure” from the menu. 1.
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Reference Manual 00809-0100-4801, Rev FA October 2010 Rosemount 3051S Series Connect Wiring and Power Up Figure 2-8. HART Terminal Blocks Use twisted pairs to yield best results. To ensure proper communication, use 24 AWG to 14 AWG wire, and do not exceed 5000 feet (1 500 meters). PlantWeb Junction Box To make connections, perform the following procedure: 1. Remove the housing cover on terminal compartment side. Do not remove the cover in explosive atmospheres when the circuit is live.
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Reference Manual 00809-0100-4801, Rev FA October 2010 Rosemount 3051S Series Signal Wiring Grounding Do not run signal wiring in conduit or open trays with power wiring, or near heavy electrical equipment. Grounding terminations are provided on the sensor module and inside the Terminal Compartment. These grounds are used when transient protect terminal blocks are installed or to fulfill local regulations. See Step 2 below for more information on how the cable shield should be grounded. 1.
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Reference Manual Rosemount 3051S Series 00809-0100-4801, Rev FA October 2010 Electrical Considerations Proper electrical installation is necessary to prevent errors due to improper grounding and electrical noise. For Junction Box housing, shielded signal wiring should be used in high EMI/RFI environments. Remote Display Wiring and Power Up The Remote Mount Display and Interface system consists of a local transmitter and a remote mount LCD display assembly.
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Reference Manual 00809-0100-4801, Rev FA October 2010 Figure 2-10. Remote Mount Display wiring diagram Rosemount 3051S Series Junction Box Housing Remote Mount Display (white) 24 AWG (blue) 24 AWG (black) 22 AWG (red) 22 AWG 4-20 mA NOTE Wire colors provided above are per Madison AWM Style 2549 cable. Wire color may vary depending on cable selected. Madison AWM Style 2549 cable includes a ground shield.
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Reference Manual 00809-0100-4801, Rev FA October 2010 Rosemount 3051S Series Quick Connect Wiring As standard, the 3051S Quick Connect arrives properly assembled to the SuperModule and is ready for installation. Cordsets and Field Wireable Connectors (in shaded area) are sold separately. Figure 2-11.
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Reference Manual 00809-0100-4801, Rev FA October 2010 Conduit Electrical Connector Wiring (Option GE or GM) Rosemount 3051S Series For 3051S transmitters with conduit electrical connectors GE or GM, refer to the cordset manufacturer’s installation instructions for wiring details. For FM Intrinsically Safe, non-incendive or FM FISCO Intrinsically Safe hazardous locations, install in accordance with Rosemount drawing 03151-1009 to maintain outdoor rating (NEMA 4X and IP66.) See Appendix B, page B-20.
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Reference Manual 00809-0100-4801, Rev FA October 2010 Rosemount 3051S Series Use the following procedure and Figure 2-13 to install the LCD display: 1. IF the transmitter is installed in a loop, THEN secure the loop and disconnect power. 2. Remove the transmitter cover opposite the field terminal side. Do not remove the instrument covers in explosive environments when the circuit is live. 3. Remove Hardware Adjustment Module if installed.
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Reference Manual 00809-0100-4801, Rev FA October 2010 Rosemount 305 Integral Manifold Installation Procedure Rosemount 3051S Series To install a 305 Integral Manifold to a 3051S transmitter: 1. Inspect the PTFE SuperModule O-rings. If the O-rings are undamaged, reusing them is recommended. If the O-rings are damaged (if they have nicks or cuts, for example), replace them with new O-rings.
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Reference Manual 00809-0100-4801, Rev FA October 2010 Rosemount 3051S Series 7. Subtract the number of threads showing (after tightening) from the total threads to calculate the revolutions engaged. Further tighten until a minimum of 3 rotations is achieved. 8. For block and bleed manifold, verify the bleed screw is installed and tightened. For two-valve manifold, verify the vent plug is installed and tightened. 9. Leak-check assembly to maximum pressure range of transmitter.
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Reference Manual 00809-0100-4801, Rev FA October 2010 Manifold Operation Rosemount 3051S Series Improper installation or operation of manifolds may result in process leaks, which may cause death or serious injury. Always perform a zero trim on the transmitter/manifold assembly after installation to eliminate any shift due to mounting effects. See Section 4 Operation and Maintenance, “Sensor Trim Overview” on page 4-5.
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Reference Manual 00809-0100-4801, Rev FA October 2010 Rosemount 3051S Series 3. After zeroing the transmitter, close the equalizing valve. L H Drain/ Vent Valve Drain/ Vent Valve Equalize (closed) Isolate (closed) Isolate (open) Process 4. Open the block valve on the low pressure side of the transmitter to return the transmitter to service.
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Reference Manual 00809-0100-4801, Rev FA October 2010 Rosemount 3051S Series Five-valve Natural Gas configurations shown: In normal operation, the two block valves between the process and instrument ports will be open, and the equalizing valves will be closed. L H Test (Plugged) Test (Plugged) Equalize (closed) Equalize (closed) Isolate (open) Isolate (open) Process 1. To zero the 3051S, first close the block valve on the low pressure (downstream) side of the transmitter.
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Reference Manual 00809-0100-4801, Rev FA October 2010 Rosemount 3051S Series 3. Open the equalize valve on the low pressure (downstream) side of the transmitter. The manifold is now in the proper configuration for zeroing the transmitter. L H Test (Plugged) Test (Plugged) Equalize (open) Equalize (open) Isolate (open) Isolate (closed) Process 4. After zeroing the transmitter, close the equalize valve on the low pressure (downstream) side of the transmitter.
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Reference Manual 00809-0100-4801, Rev FA October 2010 Section 3 Rosemount 3051S Series Configuration Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 3-1 Safety Messages . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 3-1 Commissioning on the Bench with HART . . . . . . . . . . . . page 3-2 Review Configuration Data . . . . . . . . . . . . . . . . . . . . . . . . page 3-4 Field Communicator . . . . . . . . . . . . . . . . . . . . . . . . .
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Reference Manual Rosemount 3051S Series COMMISSIONING ON THE BENCH WITH HART 00809-0100-4801, Rev FA October 2010 Commissioning consists of testing the transmitter and verifying transmitter configuration data. 3051S transmitters can be commissioned either before or after installation. Commissioning the transmitter on the bench before installation using a 375 Field Communicator or AMS ensures that all transmitter components are in working order.
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Reference Manual 00809-0100-4801, Rev FA October 2010 Wiring Diagrams Rosemount 3051S Series Bench Hook-up Connect the bench equipment as shown in Figures 3-1 and 3-2, and turn on the Field Communicator by pressing the ON/OFF key or log into AMS. The Field Communicator or AMS will search for a HART-compatible device and indicate when the connection is made. If the Field Communicator or AMS fail to connect, it indicates that no device was found. If this occurs, refer to Section 5: Troubleshooting.
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Reference Manual 00809-0100-4801, Rev FA October 2010 Rosemount 3051S Series REVIEW CONFIGURATION DATA NOTE Information and procedures in this section that make use of Field Communicator fast key sequences and AMS assume that the transmitter and communication equipment are connected, powered, and operating correctly. The following is a list of factory configurations. These can be reviewed by using the Field Communicator or AMS. Field Communicator v3.
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Reference Manual 00809-0100-4801, Rev FA October 2010 FIELD COMMUNICATOR Rosemount 3051S Series (Version 3.3) Field Communicator User Interface Figure 3-3. Traditional Interface The corresponding Menu Tree can be viewed on page 3-6. The fast key sequence can be viewed on page 3-7. Figure 3-4. Device Dashboard The corresponding Menu Tree can be viewed on page 3-7. The fast key sequence can be viewed on page 3-11.
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Reference Manual 00809-0100-4801, Rev FA October 2010 Rosemount 3051S Series Traditional Interface Menu Tree 1. PROCESS VARIABLES 1. 2. 3. 4. 5. 6. Pressure Percent of Range Analog Output Sensor Temperature Scaled Variable Process Variable is 2. DIAG/SERVICE 1. TEST DEVICE 3. BASIC SETUP 1. Self test 2. Status 1. Keypad Input 2. Apply Values 2. Loop Test 1. RERANGE 3. CALIBRATION 2. ANALOG OUTPUT TRIM 3. SENSOR TRIM 4. Recall Factory Trim 1. Tag 2. Unit 3. RANGE VALUES ⻫ 4. 5. 6. 7. 1.
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Reference Manual 00809-0100-4801, Rev FA October 2010 Rosemount 3051S Series Device Dashboard Menu Tree Figure 3-5.
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Reference Manual 00809-0100-4801, Rev FA October 2010 Rosemount 3051S Series Figure 3-6.
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Reference Manual 00809-0100-4801, Rev FA October 2010 Rosemount 3051S Series Figure 3-7.
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Reference Manual Rosemount 3051S Series Traditional Fast Key Sequence The following menu indicates fast key sequences for common functions. A check () indicates the basic configuration parameters. At minimum, these parameters should be verified as part of the configuration and startup procedure.
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Reference Manual 00809-0100-4801, Rev FA October 2010 Device Dashboard Fast Key Sequence Rosemount 3051S Series The following menu indicates fast key sequences for common functions. A check () indicates the basic configuration parameters. At minimum, these parameters should be verified as part of the configuration and startup procedure.
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Reference Manual Rosemount 3051S Series CHECK OUTPUT 00809-0100-4801, Rev FA October 2010 Before performing other transmitter on-line operations, review the digital output parameters to ensure that the transmitter is operating properly and is configured to the appropriate process variables. Process Variables Traditional Fast Keys 1, 1 Device Dashboard Fast Keys 3, 2 The process variables for the 3051S provide transmitter output, and are continuously updated.
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Reference Manual 00809-0100-4801, Rev FA October 2010 Rosemount 3051S Series BASIC SETUP Set Process Variable Units Traditional Fast Keys 1, 3, 2 Device Dashboard Fast Keys 2, 2, 1, 2 The PV Unit command sets the process variable units to allow you to monitor your process using the appropriate units of measure. Field Communicator v3.3 Enter the fast key sequence “Set Process Variable Units.
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Reference Manual 00809-0100-4801, Rev FA October 2010 Rosemount 3051S Series Figure 3-8. Square Root Output Transition Point Sq. Root Curve Full Scale Full Scale Flow (%) Output (mA dc) Sq. Root Curve Transition Point Transition Point Linear Section Slope=42 Slope=1 % Pressure Input NOTE For a flow turndown of greater than 10:1 it is not recommended to perform a square root extraction in the transmitter. Instead, perform the square root extraction in the system.
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Reference Manual 00809-0100-4801, Rev FA October 2010 Rosemount 3051S Series NOTE If the transmitter security jumper/switch is ON, adjustments to the zero and span will not be able to be made. Refer to “Configure Security and Alarm” on page 2-13 for security information. Rerange with a Field Communicator v3.3 Only Traditional Fast Keys 1, 2, 3, 1, 1 Device Dashboard Fast Keys 1, 5 The easiest and most popular way to rerange is to use the Field Communicator only.
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Reference Manual 00809-0100-4801, Rev FA October 2010 Rosemount 3051S Series Rerange with a Pressure Input Source and the Local Zero and Span buttons (option D1) Reranging using the local zero and span adjustments and a pressure source is a way of reranging the transmitter. 1. Using a pressure source with an accuracy three to ten times the desired calibrated accuracy, apply a pressure equivalent to the lower range value to the high side of the transmitter. 2.
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Reference Manual 00809-0100-4801, Rev FA October 2010 Rosemount 3051S Series Field Communicator v3.3 Enter the fast key sequence “Damping.” AMS v7.0 Right click on the device and select “Configure” from the menu. 1. In the “Basic Setup” tab, enter the damping value in the “Damp” field, click Apply. 2. After carefully reading the warning provided, select yes. LCD DISPLAY The LCD display connects directly to the interface/electronics board which maintains direct access to the signal terminals.
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Reference Manual 00809-0100-4801, Rev FA October 2010 Rosemount 3051S Series DETAILED SETUP Failure Mode Alarm and Saturation 3051S transmitters automatically and continuously perform self-diagnostic routines. If the self-diagnostic routines detect a failure, the transmitter drives the output to configured alarm values. The transmitter will also drive the output to configured saturation values if the applied pressure goes outside the 4-20 mA range values.
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Reference Manual 00809-0100-4801, Rev FA October 2010 Alarm and Saturation Level Configuration Traditional Fast Keys 1, 4, 2, 7 Device Dashboard Fast Keys 2, 2, 1, 7 Rosemount 3051S Series To configure alarm and saturation levels with a Field Communicator or AMS perform the following procedure: Field Communicator v3.3 1. From the HOME screen, follow the fast key sequence. 2. Select 7, Config. Alarm Level to configure alarm levels. 3. Select OK after setting the control loop to manual. 4.
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Reference Manual Rosemount 3051S Series Alarm and Saturation Values for Multidrop Mode 00809-0100-4801, Rev FA October 2010 Transmitters set to multidrop mode handle saturation and alarm conditions differently.
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Reference Manual 00809-0100-4801, Rev FA October 2010 Rosemount 3051S Series AMS v7.0 Right click on the device and select “Configure” from the menu. 1. In the “Analog Output” tab, locate the “Configuration Pressure Alerts” box, enter “Press Hi Alert Val” and “Press Lo Alert Val” to configure the pressure alerts. 2. Configure “Press Alert Mode” to “ON” or “OFF” using the drop down menu. 3.
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Reference Manual Rosemount 3051S Series 00809-0100-4801, Rev FA October 2010 Field Communicator v3.3 To configure the scaled variable with a Field Communicator, perform the following procedure: 1. From the HOME screen follow the fast key sequence “Scaled Variable Configuration.” 2. Select OK after the control loop is set to manual. 3. Enter the scaled variable units. a. Units can be up to five characters long and include A — Z, 0 — 9, -, /,%, and *. Default unit is DEFLT. b.
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Reference Manual 00809-0100-4801, Rev FA October 2010 Rosemount 3051S Series AMS v7.0 Right click on the device and select “Device Configuration” then select “SV Config” from the menu. 1. Click Next after setting the control loop to manual. 2. Enter desired scaled variable units in “Enter SV units” box and click Next. 3. Select scaled data options: Linear or Square Root and click Next. If square root is selected skip to Step 9. 4. Enter pressure value position 1 and click Next. 5.
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Reference Manual 00809-0100-4801, Rev FA October 2010 Rosemount 3051S Series DP Flow Example A differential transmitter is used in conjunction with an orifice plate in a flow application where the differential pressure at full scale flow is 125 inH2O. In this particular application, the flow rate at full scale flow is 20,000 gallons of water per hour.
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Reference Manual 00809-0100-4801, Rev FA October 2010 Rosemount 3051S Series AMS v7.0 Right click on the device and select “Configure”. 1. In “Basic Setup” tab, locate “Variable Mapping” box. 2. Choose desired primary variable. 3. Choose desired secondary variable. 4. Choose desired tertiary variable. 5. Click Apply and then select Next to acknowledge the loop can be returned to automatic control. 6. Select Finish to acknowledge the method is complete.
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Reference Manual Rosemount 3051S Series Loop Test Traditional Fast Keys 1, 2, 2 Device Dashboard Fast Keys 3, 5, 1 00809-0100-4801, Rev FA October 2010 The Loop Test command verifies the output of the transmitter, the integrity of the loop, and the operations of any recorders or similar devices installed in the loop. Field Communicator v3.3 To initiate a loop test, perform the following procedure: 1.
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Reference Manual 00809-0100-4801, Rev FA October 2010 Rosemount 3051S Series 5. Check the reference meter installed in the test loop to verify that it displays the commanded output value. a. If the values match, the transmitter and the loop are configured and functioning properly. b. If the values do not match, the current meter may be attached to the wrong loop, there may be a fault in the wiring, the transmitter may require an output trim, or the reference meter may be malfunctioning.
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Reference Manual Rosemount 3051S Series 00809-0100-4801, Rev FA October 2010 5. Locate the saved transmitter configuration file. a. Select “Offline” b. Select “Saved Configuration” c. Select either “Internal Flash Contents” or “Configuration EM Contents” depending on where the configuration was stored per step 2b. 6. Use the DOWN ARROW to scroll through the list of configurations in the memory module, and use the RIGHT ARROW to select and retrieve the desired configuration. 7.
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Reference Manual 00809-0100-4801, Rev FA October 2010 Rosemount 3051S Series AMS v7.0 Applying a User Configuration Any amount of user configurations can be created for the application. They can also be saved, and applied to connected devices or to devices in the Device List or Plant Database. NOTE When using AMS Revision 6.0 or later, the device to which the user configuration is applied must be the same model type as the one created in the user configuration. When using AMS Revision 5.
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Reference Manual 00809-0100-4801, Rev FA October 2010 Rosemount 3051S Series AMS v7.0 Right click on the device and select “Configure” from the menu. 1. In the “HART” tab, use the drop down menu to select “Burst Mode ON or OFF.” For “Burst option” select the desired properties from the drop down menu. Burst options are as follows: • PV • % range/current • Process vars/crnt • Process variables 2. After selecting options click Apply. 3. After carefully reading the warning provided, select yes.
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Reference Manual 00809-0100-4801, Rev FA October 2010 Rosemount 3051S Series The 3051S is set to address zero (0) at the factory, which allows operation in the standard point-to-point manner with a 4–20 mA output signal. To activate multidrop communication, the transmitter address must be changed to a number from 1 to 15. This change deactivates the 4–20 mA analog output, sending it to 4 mA. It also disables the failure mode alarm signal, which is controlled by the upscale/downscale switch/jumper position.
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Reference Manual Rosemount 3051S Series 3-32 00809-0100-4801, Rev FA October 2010
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Reference Manual 00809-0100-4801, Rev FA October 2010 Section 4 Rosemount 3051S Series Operation and Maintenance Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 4-1 Calibration for HART Protocol . . . . . . . . . . . . . . . . . . . . . . page 4-1 Field Upgrades . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 4-15 OVERVIEW This section contains information on commissioning and operating 3051S Pressure Transmitters.
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Reference Manual 00809-0100-4801, Rev FA October 2010 Rosemount 3051S Series Table 4-1. Recommended Calibration Tasks Transmitter 3051S_ CD 3051S_ CG 3051S_ L 3051S_TG, Range 1-4 Bench Calibration Tasks Field Calibration Tasks 1. Set output configuration parameters: a. Set the range points. b. Set the output units. c. Set the output type. 1. Reconfigure parameters if necessary. 2. Zero trim the transmitter to compensate for mounting effects or static pressure effects. d. Set the damping value. 2.
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Reference Manual 00809-0100-4801, Rev FA October 2010 Rosemount 3051S Series Calibrate the sensor • Sensor Trim (page 4-6) • Zero Trim (page 4-6) Calibrate the 4–20 mA output • 4–20 mA Output Trim (page 4-8); or • 4–20 mA Output Trim Using Other Scale (page 4-9) Figure 4-1 on page 4-3 illustrates 3051S transmitter data flow. Data flow can be summarized in four major steps: 1. A change in pressure is measured by a change in the sensor output (Sensor Signal). 2.
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Reference Manual 00809-0100-4801, Rev FA October 2010 Rosemount 3051S Series Determining Calibration Frequency Calibration frequency can vary greatly depending on the application, performance requirements, and process conditions. Use the following procedure to determine calibration frequency that meets the needs of your application. 1. Determine the performance required for your application. 2. Determine the operating conditions. 3. Calculate the Total Probable Error (TPE). 4.
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Reference Manual 00809-0100-4801, Rev FA October 2010 Choosing a Trim Procedure Rosemount 3051S Series To decide which trim procedure to use, you must first determine whether the analog-to-digital section or the digital-to-analog section of the transmitter electronics needs trimming. Refer to Figure 4-1 and perform the following procedure: 1. Connect a pressure source, a Field Communicator or AMS, and a digital readout device to the transmitter. 2.
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Reference Manual Rosemount 3051S Series Zero Trim Fast Keys 1, 2, 3, 3, 1 Device Dashboard Fast Keys 3, 4, 1, 3 00809-0100-4801, Rev FA October 2010 NOTE The transmitter must be within three percent of true zero (zero-based) in order to calibrate with zero trim function. Field Communicator Calibrate the sensor with a Field Communicator using the zero trim function as follows: 1. Vent the transmitter and attach a Field Communicator to the measurement loop. 2.
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Reference Manual 00809-0100-4801, Rev FA October 2010 Rosemount 3051S Series NOTE Select pressure input values so that lower and upper values are equal to or outside the 4 and 20 mA points. Do not attempt to obtain reverse output by reversing the high and low points. This can be done by going to “Rerange” on page 3-9 of Section 3: Configuration. The transmitter allows approximately five percent deviation. 4.
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Reference Manual Rosemount 3051S Series Digital-to-Analog Trim Fast Keys 1, 2, 3, 2, 1 Device Dashboard Fast Keys 3, 4, 2 00809-0100-4801, Rev FA October 2010 Field Communicator To perform a digital-to-analog trim with a Field Communicator, perform the following procedure. 1. From the HOME screen, enter the fast key sequence “Digital-to-Analog Trim.” Select OK after setting the control loop to manual, see “Setting the Loop to Manual” on page 3-2. 2.
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Reference Manual 00809-0100-4801, Rev FA October 2010 Digital-to-Analog Trim Using Other Scale Fast Keys 1, 2, 3, 2, 2 Device Dashboard Fast Keys 3, 4, 2, 2 Rosemount 3051S Series The Scaled D/A Trim command matches the 4 and 20 mA points to a user selectable reference scale other than 4 and 20 mA (for example, 1 to 5 volts if measuring across a 250 ohm load, or 0 to 100 percent if measuring from a Distributed Control System (DCS)).
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Reference Manual 00809-0100-4801, Rev FA October 2010 Rosemount 3051S Series Recall Factory Trim— Analog Output Fast Keys 1, 2, 3, 4, 2 Device Dashboard Fast Keys 3, 4, 3 The Recall Factory Trim—Analog Output command allows the restoration of the as-shipped factory settings of the analog output trim. This command can be useful for recovering from an inadvertent trim, incorrect Plant Standard or faulty meter. Field Communicator Enter the fast key sequence “Recall Factory Trim—Analog Output.
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Reference Manual 00809-0100-4801, Rev FA October 2010 Rosemount 3051S Series The following specifications show the static pressure effect for the 3051S Range 4 and Range 5 transmitters used in differential pressure applications: Zero Effect: ± 0.1% of the upper range limit per 1000 psi (69 bar) for line pressures from 0 to 2000 psi (0 to 138 bar) For line pressures above 2000 psi (138 bar), the zero effect error is ± 0.2% of the upper range limit plus an additional ± 0.
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Reference Manual 00809-0100-4801, Rev FA October 2010 Rosemount 3051S Series In this example: URV = 1500 inH2O (3.74 bar) LRV = 500 inH2O (1.25 bar) P= 1200 psi (82.74 bar) S= ± 0.01/1000 To calculate the low trim (LT) value: LT = 500 + (0.01/1000)(500)(1200) LT = 506 inH2O (1.26 bar) To calculate the high trim (HT) value: HT = 1500 + (0.01/1000)(1500)(1200) HT = 1518 inH2O (3.
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Reference Manual 00809-0100-4801, Rev FA October 2010 Diagnostic Messages Rosemount 3051S Series In addition to output, the LCD displays abbreviated operation, error, and warning messages for troubleshooting. Messages appear according to their priority; normal operating messages appear last. To determine the cause of a message, use a Field Communicator or AMS to further interrogate the transmitter. A description of each LCD diagnostic message follows.
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Reference Manual Rosemount 3051S Series 00809-0100-4801, Rev FA October 2010 XMRT INFO A non-volatile memory fault has been detected in the transmitter memory by the memory verification routine. The memory fault is in a location containing transmitter information. To correct this problem, use a Field Communicator or AMS to interrogate and reconfigure the appropriate portion of the transmitter memory. This warning does not affect the transmitter operation.
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Reference Manual 00809-0100-4801, Rev FA October 2010 Rosemount 3051S Series FIELD UPGRADES Labeling Each housing and each SuperModule is labeled individually, so it is imperative that the approval codes on each label match exactly during upgrade. The label on the SuperModule reflects the replacement model code for reordering an assembled unit. The housing labeling will only reflect the approvals and communication protocol of the housing.
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Reference Manual 00809-0100-4801, Rev FA October 2010 Rosemount 3051S Series 4-16
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Reference Manual 00809-0100-4801, Rev FA October 2010 Section 5 Rosemount 3051S Series Troubleshooting Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 5-1 Safety Messages . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 5-1 Disassembly Procedures . . . . . . . . . . . . . . . . . . . . . . . . . . page 5-3 Reassembly Procedures . . . . . . . . . . . . . . . . . . . . . . . . . .
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Reference Manual Rosemount 3051S Series 00809-0100-4801, Rev FA October 2010 Table 5-1. Rosemount 3051S troubleshooting table Symptom Corrective Actions Transmitter milliamp reading is zero Verify power is applied to signal terminals Check power wires for reversed polarity Verify terminal voltage is 10.5 to 42.
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Reference Manual 00809-0100-4801, Rev FA October 2010 Rosemount 3051S Series DISASSEMBLY PROCEDURES Do not remove the instrument cover in explosive atmospheres when the circuit is live. Remove from Service Be aware of the following: • Follow all plant safety rules and procedures. • Isolate and vent the process from the transmitter before removing the transmitter from service. • Remove all electrical leads and conduit.
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Reference Manual 00809-0100-4801, Rev FA October 2010 Rosemount 3051S Series Remove Interface Assembly The Standard Interface Assembly, Adjustment Interface Assembly, Safety Certified Electronics Assembly (with yellow casing), or HART Diagnostics Electronics Assembly (black casing with white label) is located in the compartment opposite the terminal side in the PlantWeb housing. To remove the assembly, perform the following procedure. 1. Remove the housing cover opposite the field terminal side. 2.
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Reference Manual 00809-0100-4801, Rev FA October 2010 REASSEMBLY PROCEDURES Attach SuperModule to PlantWeb or Junction Box Housing Rosemount 3051S Series IMPORTANT The V-Seal must be installed at the bottom of the housing. 1. Apply a light coat of low temperature silicon grease to the SuperModule threads and O-ring. 2. Thread the housing completely onto the SuperModule. The housing must be no more than one full turn from flush with the SuperModule to comply with explosion-proof requirements. 3.
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Reference Manual Rosemount 3051S Series Reassemble the Process Flange 00809-0100-4801, Rev FA October 2010 1. Inspect the SuperModule PTFE O-rings. If the O-rings are undamaged, reusing them is recommended. If the O-rings are damaged (if they have nicks or cuts, for example), replace them with new O-rings. NOTE If replacing the O-rings, be careful not to scratch or deface the O-ring grooves or the surface of the isolating diaphragm when removing the damaged O-rings. 2.
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Reference Manual 00809-0100-4801, Rev FA October 2010 Table 5-2. Bolt Installation Torque Values Rosemount 3051S Series Bolt Material Initial Torque Value Final Torque Value CS-ASTM-A445 Standard 300 in-lb. (34 N-m) 650 in-lb. (73 N-m) 316 SST—Option L4 150 in-lb. (17 N-m) 300 in-lb. (34 N-m) ASTM-A-193-B7M—Option L5 300 in-lb. (34 N-m) 650 in-lb. (73 N-m) Alloy K-500 —Option L6 300 in-lb. (34 N-m) 650 in-lb. (73 N-m) ASTM-A-453-660—Option L7 150 in-lb. (17 N-m) 300 in-lb.
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Reference Manual Rosemount 3051S Series 5-8 00809-0100-4801, Rev FA October 2010
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Reference Manual 00809-0100-4801, Rev FA October 2010 Section 6 Rosemount 3051S Series Safety Instrumented Systems Safety Messages . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 6-1 Certification . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 6-2 3051S Safety Certified Identification . . . . . . . . . . . . . . . . . page 6-2 Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 6-2 Commissioning . . . . . . .
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Reference Manual 00809-0100-4801, Rev FA October 2010 Rosemount 3051S Series CERTIFICATION The 3051S safety certified pressure transmitter is certified to: Low Demand; Type B SIL 2 Capability for hardware (single use transmitter) SIL 3 Capability for software (multiple use transmitter) 3051S SAFETY CERTIFIED IDENTIFICATION All 3051S transmitters must be identified as safety certified before installing into SIS systems. NOTE There are two versions of safety certified 3051S pressure transmitters.
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Reference Manual 00809-0100-4801, Rev FA October 2010 COMMISSIONING Rosemount 3051S Series To commission the 3051S Safety Certified Transmitter, use the HART “Menu Tree” on page 3-5 and “Fast Key Sequence” on page 3-6. NOTE Transmitter output is not safety-rated during the following: configuration changes, multidrop, and loop test. Alternative means should be used to ensure process safety during transmitter configuration and maintenance activities.
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Reference Manual 00809-0100-4801, Rev FA October 2010 Rosemount 3051S Series Switches installed 1. If using a communicator, use the following fast key sequence to set the Alarm and Saturation values. Alarm Levels - Fast Key; 1, 4, 2, 7, 7 Saturation Levels - Fast Key; 1, 4, 2, 7, 8 2. Manually set the direction for the Alarm to HI or LO using the ALARM switch as shown in Figure 6-2. Switches not installed 3.
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Reference Manual 00809-0100-4801, Rev FA October 2010 Rosemount 3051S Series OPERATION AND MAINTENANCE Proof Test The following proof tests are recommended. Proof test results and corrective actions taken must be documented at http://rosemount.d1asia.ph/rosemount/safety/ReportAFailure_newweb.asp (Report a Failure button) in the event that an error is found in the safety functionality. Use “Fast Key Sequence” on page 3-6 to perform a Loop Test, Analog Output Trim, or Sensor Trim.
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Reference Manual Rosemount 3051S Series Inspection 00809-0100-4801, Rev FA October 2010 Visual Inspection Not required Special Tools Not required Product Repair The 3051S is repairable by major component replacement. All failures detected by the transmitter diagnostics or by the proof-test must be reported. Feedback can be submitted electronically at http://rosemount.d1asia.ph/rosemount/safety/ReportAFailure_newweb.asp.
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Reference Manual 00809-0100-4801, Rev FA October 2010 Section 7 Rosemount 3051S Series Advanced HART Diagnostic Suite Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 7-1 User Interface . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 7-3 Statistical Process Monitoring . . . . . . . . . . . . . . . . . . . . . page 7-4 Power Advisory . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 7-20 Diagnostic Log . . . . . .
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Reference Manual Rosemount 3051S Series 00809-0100-4801, Rev FA October 2010 1. Statistical Process Monitoring (SPM) – SPM technology detects changes in the process, process equipment or installation conditions of the transmitter. This is done by modeling the process noise signature (using the statistical values of mean, standard deviation, and coefficient of variation) under normal conditions and then analyzing the recorded baseline values to current values over time.
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Reference Manual 00809-0100-4801, Rev FA October 2010 USER INTERFACE Rosemount 3051S Series The 3051S with Advanced HART Diagnostic Suite can be used with any asset management software that supports Electronic Device Description Language (EDDL) or FDT/DTM. Advanced HART Diagnostics is best viewed and configured using the latest Device Dashboard interface based on Human Centered Design concepts. The Device Dashboard can be obtained with DD revision 3051S HDT Dev. 3 Rev. 1.
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Reference Manual 00809-0100-4801, Rev FA October 2010 Rosemount 3051S Series STATISTICAL PROCESS MONITORING Introduction Statistical Process Monitoring (SPM) provides a means for early detection of abnormal situations in a process environment. The technology is based on the premise that virtually all dynamic processes have a unique noise or variation signature when operating normally.
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Reference Manual 00809-0100-4801, Rev FA October 2010 Figure 7-3. CV is the ratio of Standard Deviation to Mean Rosemount 3051S Series CV is stable if Mean is proportional to Standard Deviation. Mean Standard Deviation Coefficient of Variation SPM provides statistical information to the user in two ways. First, the statistical parameters can be made available to the host system directly via HART communication protocol or HART to other protocol converters.
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Reference Manual 00809-0100-4801, Rev FA October 2010 Rosemount 3051S Series Figure 7-4. Statistical Process Monitoring diagnostic resident in transmitter Standard Outputs (4-20 mA / HART) Learning Module Process Variable Statistical Calculations Module Baseline Values Decision Module Statistical Parameters Resident in Transmitter Control Inputs HART alert / 4-20 mA alarm Outputs SPM also contains a learning module that establishes the baseline values for the process.
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Reference Manual 00809-0100-4801, Rev FA October 2010 Figure 7-5. Simplified SPM flowchart Rosemount 3051S Series Learning/Verifying Monitoring User Initiatives Compute mean (X) and std. dev. (  ) Compute mean, std. dev. for 3 min. Change Status No System Stable? Sufficient Noise? No Yes “Insufficient Dynamics” No Decrease in  > 60%? Yes No Compute 2nd mean, std. dev. for 3 min.
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Reference Manual Rosemount 3051S Series 00809-0100-4801, Rev FA October 2010 In the “Monitoring” mode, statistical values of mean, standard deviation, and coefficient of variation are continuously calculated, with new values available every second. When using mean and standard deviation as the SPM variables, the mean value is compared to the baseline mean value. If the mean has changed by a significant amount, the diagnostic can automatically return to the “Learning” mode.
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Reference Manual 00809-0100-4801, Rev FA October 2010 Rosemount 3051S Series Figure 7-6. Selection of statistical values as secondary variables SPM Configuration Device Dashboard Fast Keys 2, 1, 2, 1 For inexperienced users, guided setup is recommended. Guided setup walks the user through settings that configure the SPM diagnostic for most common usage and applications. Figure 7-7.
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Reference Manual Rosemount 3051S Series 00809-0100-4801, Rev FA October 2010 Figure 7-8. Statistical Process Monitoring main screen The SPM Status screen shows overview information for the diagnostic. The process for operation of the SPM diagnostic is: • Configure the diagnostic using Baseline Configuration and Detection Configuration screens. • Turn on the diagnostic from the SPM Status screen. The configuration process starts with Baseline Configuration, Figure 7-9 on page 7-11.
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Reference Manual 00809-0100-4801, Rev FA October 2010 Rosemount 3051S Series Figure 7-9. Baseline Configuration screen Learn/Monitor Period: This is the learning and monitoring time period that SPM diagnostic uses to sample the pressure signal. The mean and standard deviation or coefficient of variation values determined during the learning period will become the Baseline values. Decreasing this period can speed up the set up time and is recommended for stable process operations.
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Reference Manual 00809-0100-4801, Rev FA October 2010 Rosemount 3051S Series Power Interruption Action This is used to direct what the diagnostic should do in the case of a power interruption or if the diagnostic is manually disabled and then enabled. The options are: Monitor (default) When SPM restarts, the diagnostic returns to the Monitoring mode immediately and uses the baseline values computed before the interruption.
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Reference Manual 00809-0100-4801, Rev FA October 2010 Rosemount 3051S Series Table 7-2. Mean Verification Criteria Parameter Definition None 3 Stdev (default) Do not perform any verification checks for mean. If the difference between baseline mean value and the verification value exceeds 3 standard deviations, diagnostic will stay in Verification mode. If the difference between baseline mean value and the verification value exceeds 6 standard deviations, diagnostic will stay in Verification mode.
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Reference Manual Rosemount 3051S Series 00809-0100-4801, Rev FA October 2010 Figure 7-12. Detection Configuration screen for Coefficient of Variation Standard Deviation Sensitivity, Mean Sensitivity Shows the current sensitivity level for detecting changes in standard deviation or mean. Users can choose from preset values of High, Medium, and Low. Custom sensitivity levels can also be configured.
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Reference Manual 00809-0100-4801, Rev FA October 2010 Rosemount 3051S Series Threshold Value If sensitivity is Custom, this field will display the custom sensitivity setting as % change from the baseline value. Configure Sensitivity This button launches a window for entering sensitivity settings. Table 7-3.
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Reference Manual Rosemount 3051S Series 00809-0100-4801, Rev FA October 2010 Low Detection Message Customizable message field related to standard deviation / coefficient of variation crossing the lower threshold value. This message can be used to describe the abnormal process condition or provide additional details for troubleshooting. Message will appear along with the Low Variation or Low CV Detected alert. Character limit is 32 including spaces.
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Reference Manual 00809-0100-4801, Rev FA October 2010 Rosemount 3051S Series Reset If SPM trip action is set to “Alert Latched”, clicking on Reset will clear the alert when process conditions are back to normal or baseline. Relearn Clicking this button will cause SPM to relearn the process condition and establish a new baseline. Manually performing a relearn is recommended if the process profile has been intentionally changed to a new set point. Figure 7-15.
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Reference Manual 00809-0100-4801, Rev FA October 2010 Rosemount 3051S Series The LCD will also indicate the diagnostic condition. The “Time Since Detection” clock in the Time Stamp box will start incrementing until the statistical value is returned to normal. If the diagnostic alert is latched, the “Time Since Detection” clock will continue to increment until the alert is reset or SPM diagnostic is turned off.
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Reference Manual 00809-0100-4801, Rev FA October 2010 Rosemount 3051S Series Table 7-6. Possible causes of SPM diagnostic events Detection Type LCD Display Potential Cause Low Variation Detected / Low CV Detected LOW VARIA / LOW CV Plugged impulse line (DP/AP/GP). Mean Change Detected MEAN CHANGE Corrective Action Follow facility procedure to check for and clear plugged impulse lines.
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Reference Manual 00809-0100-4801, Rev FA October 2010 Rosemount 3051S Series Table 7-7. Possible SPM issues and resolutions SPM Diagnostic Issue Action SPM diagnostic will not leave verifying mode Process is unstable. Increase learning sensitivity checks (Verification Criteria screen). If this does not correct the issue, increase the learning verification period to match or exceed the cycle time of the instability of the process.
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Reference Manual 00809-0100-4801, Rev FA October 2010 Overview Rosemount 3051S Series The transmitter is shipped with Power Advisory off as default and without any loop characterization performed. Once the transmitter is installed and powered up, loop characterization must be performed for Power Advisory diagnostic to function. When the user initiates a loop characterization, the transmitter will check to see if the loop has sufficient power for proper operation.
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Reference Manual Rosemount 3051S Series 00809-0100-4801, Rev FA October 2010 Figure 7-18. Manual configuration of Power Advisory main screen The Power Advisory configuration screen allows users to characterize the loop and configure the Terminal Voltage Deviation Limit and the Action. Two instances of loop characterization data are recorded and presented on this screen: “Baseline” and “Previous Baseline”.
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Reference Manual 00809-0100-4801, Rev FA October 2010 Rosemount 3051S Series Severe changes in the electrical loop may inhibit HART communication or the ability to reach alarm values. Therefore, Rosemount cannot absolutely warrant or guarantee that the correct Failure Alarm level (HIGH or LOW) can be read by the host system at the time of annunciation. Resistance This value is the calculated resistance of the electrical loop (in Ohms) measured during the Characterize Loop procedure.
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Reference Manual 00809-0100-4801, Rev FA October 2010 Rosemount 3051S Series Troubleshooting Table 7-8. Possible Power Advisory issues and resolutions Issue Resolution Transmitter automatically resets upon annunciation of HIGH alarm. Transmitter does not generate LOW alarm value when it should. The loop has been severely degraded and the transmitter does not have enough voltage to generate a HIGH alarm. Transmitter reset will create a low off-scale reading. Repair damaged loop.
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Reference Manual 00809-0100-4801, Rev FA October 2010 Rosemount 3051S Series Figure 7-20. Diagnostic Log Figure 7-20 shows the Diagnostic Log screen where a set of ten events and time stamp can be seen. Status Event This is the name of the event that was recorded in the transmitter. Table 7-9 shows a list of possible status events that can be recorded. Table 7-9.
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Reference Manual Rosemount 3051S Series 00809-0100-4801, Rev FA October 2010 Table 7-9.
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Reference Manual 00809-0100-4801, Rev FA October 2010 Rosemount 3051S Series Figure 7-21. Pressure Variable Logging screen Time Outside Sensor Limits gives the operator/maintenance personnel an indication of possible misapplication of the transmitter. The Lower and Upper operate the same. They both include a Time Since 1st Event, Number of Events, and Total time. Total Time Above / Below This is the accumulated time the pressure sensor has been in an over-pressure condition.
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Reference Manual Rosemount 3051S Series Temperature Variable Log Device Dashboard Fast Keys 3, 2, 3 00809-0100-4801, Rev FA October 2010 Minimum, Maximum Temperature The meter indicates the lowest and highest temperature the transmitter has measured since the last time the value was cleared. The Time Since Event indicates the elapsed time since that temperature was measured. Both the Min and Max values can be reset independently.
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Reference Manual 00809-0100-4801, Rev FA October 2010 Rosemount 3051S Series Reset All Temperature Events Selecting this will reset all values on this screen to zero with the exception of Total Operating Time, the Total Time above and below sensor limit, and the Number of Events for above and below sensor limit. PROCESS ALERTS Overview Process alerts can be used in addition to alarm or alerts generated in the control system to indicate problems with the process or installation.
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Reference Manual Rosemount 3051S Series 00809-0100-4801, Rev FA October 2010 Total Event Time (High / Low) These fields show the total time the transmitter’s input pressure was above the High Alert Value or below the Low Alert Value. Time Since 1st Event (High / Low) This is the elapsed time since the first Pressure Alert event for High Alert Value and Low Alert Value. Subsequent events will increment the Total Event Time values but this value will remain unchanged.
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Reference Manual 00809-0100-4801, Rev FA October 2010 Rosemount 3051S Series Latched alert action is recommended if 3rd party alert monitor software is likely to miss alerts due to slow polling of HART data. High Alert Value / Low Alert Value These are independent trip values for the diagnostic. These values are represented on the graph by the red lines.
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Reference Manual Rosemount 3051S Series 00809-0100-4801, Rev FA October 2010 Figure 7-25. Service Alert screen Time Remaining Amount of time remaining before the HART alert is generated. This value begins counting down to zero as soon as the diagnostic is turned on. Time Remaining can be configured in terms of number of Years, Days, and Hours. If transmitter loses power, Time Remaining will not continue to count down. Once powered up again, the timer resumes operation.
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Reference Manual 00809-0100-4801, Rev FA October 2010 Rosemount 3051S Series Figure 7-26. Device Diagnostics screen mA Output Diagnostic The mA Output Diagnostic measures the actual 4 – 20 mA output from the transmitter’s Digital-to-Analog converter and compares it against the output by the transmitter’s microprocessor. If the measured value deviates from the expected value by 2% or more, the diagnostic will generate an alarm or alert.
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Reference Manual 00809-0100-4801, Rev FA October 2010 Rosemount 3051S Series Installation and Commissioning Below are the four major steps to commission the 3051S HART Diagnostics transmitter and THUM. Further detail on these steps can be found in the Smart Wireless THUM Adapter instruction manual (p/n 00809-0100-4075). 1. Check the 3051S variable assignments (2nd, 3rd, and 4th variable) and remap as necessary to assign variables intended for use with the THUM. 2.
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Reference Manual 00809-0100-4801, Rev FA October 2010 Rosemount 3051S Series 1. Check the 3051S variable mapping and remap as necessary to assign the three variables intended to be the Tri-Loop output. Take note of the variable information including variable, variable name, and variable units as it will be necessary to duplicate this exactly in the Tri-Loop for proper operation. Some useful variables for process diagnostics include Standard Deviation, Mean, Coefficient of Variation, and Sensor Temperature.
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Reference Manual 00809-0100-4801, Rev FA October 2010 Rosemount 3051S Series SAFETY INSTRUMENTED SYSTEMS (SIS) CERTIFICATION The safety-critical output of the 3051S with Advanced HART Diagnostic is provided through a two-wire, 4 - 20 mA signal representing pressure. The 3051S safety certified pressure transmitter is certified to: Low Demand; Type B.
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Reference Manual 00809-0100-4801, Rev FA October 2010 Rosemount 3051S Series For more information on the 375 Field Communicator see document 00809-0100-4276. AMS help can be found in the AMS on-line guides within the AMS system. NOTE Transmitter output is not safety-rated during the following: configuration changes, multidrop, and loop test. Alternative means should be used to ensure process safety during transmitter configuration and maintenance activities.
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Reference Manual 00809-0100-4801, Rev FA October 2010 Rosemount 3051S Series Configuring Alarm and Saturation Levels 1. If using a Field Communicator, use the following fast key sequence to set the Alarm and Saturation values. Fast Key Sequence - 2, 2, 2, 5, 6 2. Manually set the direction for the Alarm to HI or LO using the ALARM switch as shown in Figure 7-30. Figure 7-30.
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Reference Manual 00809-0100-4801, Rev FA October 2010 Rosemount 3051S Series Comprehensive Proof Test The comprehensive proof test consists of performing the same steps as the simple suggested proof test but with a two point calibration of the pressure sensor in place of the reasonability check. This test will detect ~ 87% of possible DU failures in the device. Required tools: Field Communicator and pressure calibration equipment. 1.
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Reference Manual Rosemount 3051S Series 00809-0100-4801, Rev FA October 2010 Failure Values Safety accuracy: 2.0%(1) Transmitter response time: 145 ms Diagnostic response time: 1.5 seconds Self-diagnostics Test: At least once every 30 minutes (1) A 2% variation of the transmitter mA output is allowed before a safety trip. Trip values in the DCS or safety logic solver should be derated by 2%.
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Reference Manual 00809-0100-4801, Rev FA October 2010 Rosemount 3051S Series FIELD COMMUNICATOR MENU TREES Figure 7-31.
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Reference Manual 00809-0100-4801, Rev FA October 2010 Rosemount 3051S Series Figure 7-32.
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Reference Manual 00809-0100-4801, Rev FA October 2010 Rosemount 3051S Series Figure 7-33. Configure (Alert Setup) Menu Tree Home 1 Overview 2 Configure 3 Service Tools Detection Status 1 SPM Status 2 SPM Status (cont.
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Reference Manual 00809-0100-4801, Rev FA October 2010 Rosemount 3051S Series Figure 7-34.
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Reference Manual 00809-0100-4801, Rev FA October 2010 Appendix A Rosemount 3051S Series Specifications and Reference Data Performance Specifications . . . . . . . . . . . . . . . . . . . . . . . page A-1 Functional Specifications . . . . . . . . . . . . . . . . . . . . . . . . . page A-6 Physical Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . page A-12 Dimensional Drawings . . . . . . . . . . . . . . . . . . . . . . . . . . . . page A-16 Ordering Information . . . . . . . . . . . .
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Reference Manual 00809-0100-4801, Rev FA October 2010 Rosemount 3051S Series Transmitter with In-Line Sensor Module Absolute Pressure (3051S_TA) Gage Pressure (3051S_TG) Ranges 1 - 4 Range 5 Ultra ±0.025% of span For spans less than 10:1, ±[0.004(URL / Span)]% of span ±0.04% of span Classic ±0.055% of span For spans less than 10:1, ±[0.0065(URL / Span)]% of span ±0.065% of span Liquid Level Transmitter 3051S_L Ultra ±0.065% of span For spans less than 10:1, ±[0.015 + 0.
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Reference Manual 00809-0100-4801, Rev FA October 2010 Rosemount 3051S Series Warranty(1) Models All 3051S Products Ultra and Ultra for Flow (1) (2) 12-year limited warranty Classic 1-year limited warranty(3) (1) Warranty details can be found in Emerson Process Management Terms & Conditions of Sale, Document 63445, Rev G (10/06). (2) Rosemount Ultra and Ultra for Flow transmitters have a limited warranty of twelve (12) years from date of shipment.
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Reference Manual 00809-0100-4801, Rev FA October 2010 Rosemount 3051S Series Ambient Temperature Effect Transmitter with Coplanar Sensor Module (Single Variable) Differential Pressure: (3051S_CD) Gage Pressure: (3051S_CG) Ultra per 50 °F (28 °C) Ranges 2 - 5(2) ±(0.009% URL + 0.025% span) from 1:1 to 10:1; ±(0.018% URL + 0.08% span) from >10:1 to 200:1 Range 0 ±(0.25% URL + 0.05% span) from 1:1 to 30:1 Range 1 ±(0.1% URL + 0.
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Reference Manual 00809-0100-4801, Rev FA October 2010 Rosemount 3051S Series Line Pressure Effect(1) 3051S_CD Ultra and Ultra for Flow Classic Range 2-3 Range 0 Range 1 ± 0.025% URL per 1000 psi (69 bar) ± 0.125% URL per 100 psi (6,9 bar) ± 0.25% URL per 1000 psi (69 bar) ± 0.05% URL per 1000 psi (69 bar) ± 0.125% URL per 100 psi (6,9 bar) ± 0.25% URL per 1000 psi (69 bar) Range 2-3 Range 0 Range 1 ± 0.1% of reading per 1000 psi (69 bar) ± 0.15% of reading per 100 psi (6,9 bar) ± 0.
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Reference Manual 00809-0100-4801, Rev FA October 2010 Rosemount 3051S Series FUNCTIONAL SPECIFICATIONS Range and Sensor Limits Transmitter with Coplanar Sensor Module (Single Variable) DP Sensor (3051S_CD, 3051S_LD) AP Sensor(1) (3051S_CA, 3051S_LA) GP Sensor (3051S_CG, 3051S_LG) Range Lower (LRL)(2) Upper (URL) Lower (LRL)(3) Upper (URL) Lower (LRL) Upper (URL) 0 -3 inH2O (-7,5 mbar) -25 inH2O (-62,3 mbar) -250 inH2O (-0,62 bar) -1000 inH2O (-2,49 bar) -300 psi (-20,7 bar) -2000 psi (-137,9 bar
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Reference Manual 00809-0100-4801, Rev FA October 2010 Rosemount 3051S Series Minimum Span Limits Transmitter with Coplanar Sensor Module (Single Variable) DP Sensor (3051S_CD, 3051S_LD) Range 0 1 2 3 4 5 GP Sensor (3051S_CG, 3051S_LG) AP Sensor (3051S_CA, 3051S_LA) Ultra & Ultra for Flow Classic Ultra Classic Ultra Classic 0.1 inH2O (0,25 mbar) 0.5 inH2O (1,24 mbar) 1.3 inH2O (3,11 mbar) 5.0 inH2O (12,4 mbar) 1.5 psi (103,4 mbar) 10.0 psi (689,5 mbar) 0.1 inH2O (0,25 mbar) 0.
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Reference Manual 00809-0100-4801, Rev FA October 2010 Rosemount 3051S Series Load Limitations Maximum loop resistance is determined by the voltage level of the external power supply, as described by: 3051S Maximum Loop Resistance = 43.5 * (Power Supply Voltage – 10.5) Load (Ohms) 1387 1000 500 Operating Region 0 10.5 20 30 Voltage (Vdc) 42.4 The Field Communicator requires a minimum loop resistance of 250 for communication.
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Reference Manual 00809-0100-4801, Rev FA October 2010 Overpressure Limits Rosemount 3051S Series Transmitters withstand the following limits without damage: Coplanar Sensor Module (Single Variable) DP(1) & GP AP Range 3051S_CD, 3051S_CG 3051S_CA 0 1 2 3 4 5 750 psi (51,7 bar) 2000 psi (137,9 bar) 3626 psi (250,0 bar) 3626 psi (250,0 bar) 3626 psi (250,0 bar) 3626 psi (250,0 bar) 60 psia (4,13 bar) 750 psia (51,7 bar) 1500 psia (103,4 bar) 1600 psia (110,3 bar) 6000 psia (413,7 bar) N/A (1) The ov
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Reference Manual 00809-0100-4801, Rev FA October 2010 Rosemount 3051S Series Temperature Limits Ambient -40 to 185 °F (-40 to 85 °C) With LCD display(1): -40 to 175 °F (-40 to 80 °C) With option code P0: -20 to 185 °F (-29 to 85 °C) (1) LCD display may not be readable and LCD updates will be slower at temperatures below -4 °F (-20 °C).
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Reference Manual 00809-0100-4801, Rev FA October 2010 Rosemount 3051S Series Humidity Limits 0–100% relative humidity Turn-On Time When power is applied to the transmitter during startup, performance will be within specifications per the time period described below: Transmitter Turn-On Time (Typical) 3051S, 3051S_L Diagnostics 2 seconds 5 seconds Volumetric Displacement Less than 0.
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Reference Manual 00809-0100-4801, Rev FA October 2010 Rosemount 3051S Series PHYSICAL SPECIFICATIONS Safety-Certified Transmitter Failure Values Electrical Connections (1) Safety accuracy: 2.0% Safety response time: 1.5 seconds 1 /2–14 NPT, G1/2, and M20 × 1.5 conduit. HART interface connections fixed to terminal block for Output code A and X. Process Connections Coplanar Sensor Module (3051S_C) Standard Flange Adapters /4-18 NPT on 2 1/8-in. centers /2-14 NPT and RC 1/2 on 2-in. (50.8 mm), 2 1/8-in.
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Reference Manual 00809-0100-4801, Rev FA October 2010 Rosemount 3051S Series 3051S_L Mounting Flange Zinc-cobalt plated CS or 316 SST 3051S_L Seal Extension CF-3M (Cast 316L SST, material per ASTM A743) or CW-12MW (Cast C-276, material per ASTM A494) Non-Wetted Parts Electronics Housing Low-copper aluminum alloy or CF-8M (Cast 316 SST) NEMA 4X, IP 66, IP 68 (66 ft.
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Reference Manual 00809-0100-4801, Rev FA October 2010 Rosemount 3051S Series Shipping Weights Sensor Module Weights Coplanar Sensor Module(1) 3.1 lb (1,4 kg) In-Line Sensor Module 1.4 lb (0,6 kg) (1) Flange and bolts not included. Transmitter Weights(1) Transmitter with Coplanar Sensor Module (3051S_C) Junction Box Housing, SST Flange PlantWeb Housing, SST Flange 6.3 lb (2,8 kg) 6.7 lb (3,1 kg) Transmitter with In-Line Sensor Module (3051S_T) Junction Box Housing PlantWeb Housing 3.2 lb (1,4 kg) 3.
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Reference Manual 00809-0100-4801, Rev FA October 2010 3051S_L Weights Without SuperModule Platform, Housing, or Transmitter Options Flush 2-in. Ext. Flange lb. (kg) lb (kg) 2-in., 150 9.5 (4,3) — 3-in., 150 15.7 (7,1) 16.4 (7,4) 4-in., 150 21.2 (9,6) 20.9 (9,5) 2-in., 300 11.3 (5,1) — 3-in., 300 19.6 (8,9) 20.3 (9,2) 4-in., 300 30.4 (13.8) 30.3 (13,7) 2-in., 600 12.8 (5,8) — 3-in., 600 22.1 (10,0) 22.8 (10,3) DN 50 / PN 40 11.3 (5,1) — DN 80 / PN 40 16.0 (7,3) 16.7 (7,6) DN 100 / PN 10/16 11.2 (5,1) 11.
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Reference Manual 00809-0100-4801, Rev FA October 2010 Rosemount 3051S Series DIMENSIONAL DRAWINGS Figure A-1. Transmitter with Coplanar Sensor Module and Flange PlantWeb Housing Junction Box Housing Wireless Housing Front View Front View Front View 4.20 (107) Extended Range, External Antenna 4.20 (107) External Antenna 8.53 (217) 8.53 (217) 9.63 (245) Side View 4.55 (116) 6.93 (176) 90° 10.91 (277) 4.20 (107) 9.63 (245) Side View Side View 3.45 (88) 3.46 (87.8) 6.72 (171) 6.
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Reference Manual 00809-0100-4801, Rev FA October 2010 Rosemount 3051S Series Figure A-2. Transmitter with Coplanar Sensor Module and Traditional Flange PlantWeb Housing Junction Box Housing Wireless Housing Front View Front View Front View Extended Range, External Antenna External Antenna 6.93 (176) 9.26 (235) 9.26 (235) 3.40 (86) 1.10 (28) Side View 90° 10.91 (277) 4.20 (107) 3.40 (86) 1.10 (28) 3.40 (86) Side View 1.10 (28) Side View 3.45 (88) 3.46 (87.8) 6.72 (171) 6.06 (155) 7.
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Reference Manual 00809-0100-4801, Rev FA October 2010 Rosemount 3051S Series Figure A-3. Transmitter with In-Line Sensor Module PlantWeb Housing Junction Box Housing Wireless Housing Front View Front View Front View Extended Range, External Antenna 4.20 (107) 4.20 (107) External 90° Antenna 6.93 (176) 3.46 (87.8) 4.20 (107 8.22 (209) 8.22 (209) Side View 10.91 (277) Side View Side View 5.21 (132) 4.55 (116) 3.45 (88) 6.93 (176) 6.72 (171) 6.06 (155) 8.
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Reference Manual 00809-0100-4801, Rev FA October 2010 Rosemount 3051S Series Figure A-4. Coplanar Mounting Configurations (B4 Bracket) Pipe Mount Front View Panel Mount Front View Front View 4.55 (116) 2.58 (66) 6.15 (156) 2.81 (71) 4.70 (120) 3.54 (90) 6.
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Reference Manual 00809-0100-4801, Rev FA October 2010 Rosemount 3051S Series Figure A-5. Traditional Mounting Configurations Pipe Mount Pipe Mount (Flat Bracket) Panel Mount 10.70 (272) 8.18 (208) 2.62 (67) 7.7 (196) 13.03 (331) 0.93 (24) 5.32 (135) 2.62 (67) 3.42 (87) 3.42 (87) 4.85 (123) 7.70 (196) Dimensions are in inches (millimeters) Figure A-6. In-Line Mounting Configurations (B4 Bracket) Pipe Mount Front View Panel Mount Side View 2.58 (66) 6.15 (156) 6.15 3.08 (78) 4.55 (116) 2.
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Reference Manual 00809-0100-4801, Rev FA October 2010 Rosemount 3051S Series Figure A-7. Remote Display Mounting Configurations (B4 Bracket) Pipe Mount Front View Panel Mount Side View 2.33 (59) 5.19 (132) 1.82 (46) 4.48 (114 2.66 (68) 2.66 (68) 6.90 (175) 6.15 (156) 4.72 (120) 3.08 (78) 6.24 (158) Dimensions are in inches (millimeters) (1) Tolerances are 0.040 (1,02), –0.020 (0,51).
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Reference Manual 00809-0100-4801, Rev FA October 2010 Rosemount 3051S Series Figure A-8. Rosemount 3051S_L Liquid Level Transmitter Side View Flush Flanged Configuration Front View Extended Flanged Configuration 5.21 (132) 4.20 (107) 4.20 (107) 4.55 (116) 7.09 9.65 (180) 8.53 (245) (217) E D A A H B C H Extension 2, 4, or 6 (51, 102, or 152) Dimensions are in inches (millimeters) Class ASME B16.5 (ANSI) 150 ASME B16.5 (ANSI) 300 ASME B16.
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Reference Manual 00809-0100-4801, Rev FA October 2010 Rosemount 3051S Series ORDERING INFORMATION Table A-1. Rosemount 3051S Scalable Coplanar Pressure Transmitter Ordering Information ★ The Standard offering represents the most common options. The starred options (★) should be selected for best delivery. __The Expanded offering is subject to additional delivery lead time. Model Transmitter Type 3051S Scalable Pressure Transmitter Performance Class Standard 1 Ultra: 0.
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Reference Manual Rosemount 3051S Series 00809-0100-4801, Rev FA October 2010 Table A-1. Rosemount 3051S Scalable Coplanar Pressure Transmitter Ordering Information ★ The Standard offering represents the most common options. The starred options (★) should be selected for best delivery. __The Expanded offering is subject to additional delivery lead time.
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Reference Manual 00809-0100-4801, Rev FA October 2010 Rosemount 3051S Series Table A-1. Rosemount 3051S Scalable Coplanar Pressure Transmitter Ordering Information ★ The Standard offering represents the most common options. The starred options (★) should be selected for best delivery. __The Expanded offering is subject to additional delivery lead time.
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Reference Manual Rosemount 3051S Series 00809-0100-4801, Rev FA October 2010 Table A-1. Rosemount 3051S Scalable Coplanar Pressure Transmitter Ordering Information ★ The Standard offering represents the most common options. The starred options (★) should be selected for best delivery. __The Expanded offering is subject to additional delivery lead time.
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Reference Manual 00809-0100-4801, Rev FA October 2010 Rosemount 3051S Series Table A-1. Rosemount 3051S Scalable Coplanar Pressure Transmitter Ordering Information ★ The Standard offering represents the most common options. The starred options (★) should be selected for best delivery. __The Expanded offering is subject to additional delivery lead time.
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Reference Manual Rosemount 3051S Series 00809-0100-4801, Rev FA October 2010 Table A-1. Rosemount 3051S Scalable Coplanar Pressure Transmitter Ordering Information ★ The Standard offering represents the most common options. The starred options (★) should be selected for best delivery. __The Expanded offering is subject to additional delivery lead time.
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Reference Manual 00809-0100-4801, Rev FA October 2010 Rosemount 3051S Series Table A-2. Rosemount 3051S Scalable In-Line Pressure Transmitter Ordering Information ★ The Standard offering represents the most common options. The starred options (★) should be selected for best delivery. __The Expanded offering is subject to additional delivery lead time. Model Transmitter Type 3051S Scalable Pressure Transmitter Performance Class Standard 1 Ultra: 0.
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Reference Manual Rosemount 3051S Series 00809-0100-4801, Rev FA October 2010 Table A-2. Rosemount 3051S Scalable In-Line Pressure Transmitter Ordering Information ★ The Standard offering represents the most common options. The starred options (★) should be selected for best delivery. __The Expanded offering is subject to additional delivery lead time.
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Reference Manual 00809-0100-4801, Rev FA October 2010 Rosemount 3051S Series Table A-2. Rosemount 3051S Scalable In-Line Pressure Transmitter Ordering Information ★ The Standard offering represents the most common options. The starred options (★) should be selected for best delivery. __The Expanded offering is subject to additional delivery lead time.
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Reference Manual Rosemount 3051S Series 00809-0100-4801, Rev FA October 2010 Table A-2. Rosemount 3051S Scalable In-Line Pressure Transmitter Ordering Information ★ The Standard offering represents the most common options. The starred options (★) should be selected for best delivery. __The Expanded offering is subject to additional delivery lead time.
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Reference Manual 00809-0100-4801, Rev FA October 2010 Rosemount 3051S Series Table A-3. Rosemount 3051S Liquid Level Transmitter Ordering Information ★ The Standard offering represents the most common options. The starred options (★) should be selected for best delivery. __The Expanded offering is subject to additional delivery lead time. Model Transmitter Type 3051S Liquid Level Transmitter Performance Class Standard 1 2 Standard ★ ★ Ultra: 0.
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Reference Manual 00809-0100-4801, Rev FA October 2010 Rosemount 3051S Series Table A-3. Rosemount 3051S Liquid Level Transmitter Ordering Information ★ The Standard offering represents the most common options. The starred options (★) should be selected for best delivery. __The Expanded offering is subject to additional delivery lead time.
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Reference Manual 00809-0100-4801, Rev FA October 2010 Rosemount 3051S Series Table A-3. Rosemount 3051S Liquid Level Transmitter Ordering Information ★ The Standard offering represents the most common options. The starred options (★) should be selected for best delivery. __The Expanded offering is subject to additional delivery lead time.
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Reference Manual Rosemount 3051S Series 00809-0100-4801, Rev FA October 2010 Table A-3. Rosemount 3051S Liquid Level Transmitter Ordering Information ★ The Standard offering represents the most common options. The starred options (★) should be selected for best delivery. __The Expanded offering is subject to additional delivery lead time.
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Reference Manual 00809-0100-4801, Rev FA October 2010 Rosemount 3051S Series Table A-3. Rosemount 3051S Liquid Level Transmitter Ordering Information ★ The Standard offering represents the most common options. The starred options (★) should be selected for best delivery. __The Expanded offering is subject to additional delivery lead time.
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Reference Manual 00809-0100-4801, Rev FA October 2010 Rosemount 3051S Series Table A-3. Rosemount 3051S Liquid Level Transmitter Ordering Information ★ The Standard offering represents the most common options. The starred options (★) should be selected for best delivery. __The Expanded offering is subject to additional delivery lead time. Material Traceability Certification Standard Q8 Material traceability certification per EN 10204 3.
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Reference Manual 00809-0100-4801, Rev FA October 2010 Rosemount 3051S Series Table A-4. Housing Kit for Rosemount 3051S Series Ordering Information ★ The Standard offering represents the most common options. The starred options (★) should be selected for best delivery. __The Expanded offering is subject to additional delivery lead time.
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Reference Manual Rosemount 3051S Series 00809-0100-4801, Rev FA October 2010 Table A-4. Housing Kit for Rosemount 3051S Series Ordering Information ★ The Standard offering represents the most common options. The starred options (★) should be selected for best delivery. __The Expanded offering is subject to additional delivery lead time.
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Reference Manual 00809-0100-4801, Rev FA October 2010 Rosemount 3051S Series EXPLODED VIEW DIAGRAM The following drawing shows the name and location for commonly ordered spare parts.
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Reference Manual Rosemount 3051S Series 00809-0100-4801, Rev FA October 2010 SPARE PARTS See Rosemount 3051S_C, 3051S_T & 3051S_L ordering tables in Appendix A (A-23, A-29, and A-33 respectively) for ordering spare sensor modules.
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Reference Manual 00809-0100-4801, Rev FA October 2010 Rosemount 3051S Series Remote Meter Terminal Blocks PlantWeb Housing 7-Position Remote Communications Terminal Block Assembly 03151-9006-0101 Junction Box Remote Communications Standard Terminal Block Assembly 03151-9000-1010 Junction Box Remote Communications Transient Terminal Block Assembly 03151-9000-1011 Covers Aluminum Electronics Cover; Cover and O-ring 03151-9030-0001 316L SST Electronics Cover; Cover and O-ring 03151-9030-0002 Housing
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Reference Manual Rosemount 3051S Series 00809-0100-4801, Rev FA October 2010 Cast Alloy 400 Adapters 03031-1300-0104 Ni Plated CS Adapters 03031-1300-0105 SST Bolts, Graphite PTFE O-Rings SST Adapters 03031-1300-0112 Cast C-276 Adapters 03031-1300-0113 Cast Alloy 400 Adapters 03031-1300-0114 Ni Plated CS Adapters 03031-1300-0115 Flange Adapter Union Part Number Nickel-plated Carbon Steel 03151-9259-0005 316 SST 03151-9259-0002 Cast C-276 03151-9259-0003 Cast Alloy 400 03151-9259-0004
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Reference Manual 00809-0100-4801, Rev FA October 2010 Rosemount 3051S Series Bolt Kits COPLANAR FLANGE Flange Bolt Kit {44 mm (1.75 in.)} Carbon Steel (set of 4) 03151-9280-0001 316 SST (set of 4) 03151-9280-0002 ANSI/ASTM-A-193-B7M (set of 4) 03151-9280-0003 Alloy K-500 (set of 4) Flange/Adapter Bolt Kit {73 mm (2.88 in.
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Reference Manual Rosemount 3051S Series A-46 00809-0100-4801, Rev FA October 2010
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Reference Manual 00809-0100-4801, Rev FA October 2010 Appendix B Rosemount 3051S Series Product Certifications Approved Manufacturing Locations . . . . . . . . . . . . . . . . . page B-1 Ordinary Location Certification for FM . . . . . . . . . . . . . . . page B-1 Hazardous Locations Certifications . . . . . . . . . . . . . . . . . page B-2 Installation Drawings . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
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Reference Manual 00809-0100-4801, Rev FA October 2010 Rosemount 3051S Series HAZARDOUS LOCATIONS CERTIFICATIONS North American Certifications FM Approvals E5 Explosion-proof for Class I, Division 1, Groups B, C, and D, T5 (Ta = 85 °C); Dust Ignition-proof for Class II and Class III, Division 1, Groups E, F, and G, T5 (Ta = 85 °C); hazardous locations; enclosure Type 4X, conduit seal not required when installed according to Rosemount drawing 03151-1003.
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Reference Manual 00809-0100-4801, Rev FA October 2010 Rosemount 3051S Series Special conditions for safe use (x) 1. The apparatus, excluding the Types 3051 S-T and 3051 S-C (In-line and Coplanar SuperModule Platforms respectively), is not capable of withstanding the 500V test as defined in Clause 6.3.12 of EN 60079-11. This must be considered during installation. 2. The terminal pins of the Types 3051 S-T and 3051 S-C must be protected to IP20 minimum. N1 ATEX Type n Certificate No.
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Reference Manual 00809-0100-4801, Rev FA October 2010 Rosemount 3051S Series Japanese Certifications E4 TIIS Flameproof Ex d IIC T6 Certificate Description TC15682 TC15683 TC15684 Coplanar with Junction Box Housing Coplanar with PlantWeb Housing Coplanar with PlantWeb Housing and LCD Display In-Line SST with Junction Box Housing In-Line Alloy C-276 with Junction Box Housing In-Line SST with PlantWeb Housing In-Line Alloy C-276 with PlantWeb Housing In-Line SST with PlantWeb Housing and LCD Display In-
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Reference Manual 00809-0100-4801, Rev FA October 2010 Rosemount 3051S Series 11. During installation, use, and maintenance of the pressure transmitter, observe the following standards: a. GB3836.13-1997 “Electrical apparatus for explosive gas atmospheres Part 13: Repair and overhaul for apparatus used in explosive gas atmospheres” b. GB3836.
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Reference Manual 00809-0100-4801, Rev FA October 2010 Rosemount 3051S Series 8. During installation, use, and maintenance of the pressure transmitter, observe the following standards: a. GB3836.13-1997 “Electrical apparatus for explosive gas atmospheres Part 13: Repair and overhaul for apparatus used in explosive gas atmospheres” b. GB3836.15-2000 “Electrical apparatus for explosive gas atmospheres Part 15: Electrical installations in hazardous area (other than mines)” c. GB3836.
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Reference Manual 00809-0100-4801, Rev FA October 2010 Rosemount 3051S Series INMETRO Certifications I2 Brazilian Approval (INMETRO Approval) - Intrinsic Safety Certificate number: CEPEL-EX-0722/05X (manufacturing in Chanhassen, MN and Singapore) Certificate number: CEPEL-EX-1414/07X (manufacturing in Brazil) INMETRO Marking: BR-Ex ia IIC T4 IP66W Special conditions for safe use (x) The apparatus, excluding the Types 3051S-T and 3051S-C (In-line and Coplanar SuperModule Platforms respectively), is not capa
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Reference Manual 00809-0100-4801, Rev FA October 2010 Rosemount 3051S Series IECEx Dust Certificate No. IECExBAS09.0014X Ex tD A20 T105°C (-20 °C ≤ Tamb ≤ 85 °C) Vmax = 42.4 V A = 22 mA IP66 Special conditions for safe use (x) 1. Cable entries must be used which maintain the ingress protection of the enclosure to at least IP66. 2. Unused cable entries must be filled with suitable blanking plugs which maintain the ingress protection of the enclosure to at least IP66. 3.
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Reference Manual 00809-0100-4801, Rev FA October 2010 Rosemount 3051S Series N7 IECEx Type n Certificate No.: IECExBAS04.0018X Ex nC IIC T4 (Ta = -40 °C to 70 °C) Ui = 45 Vdc MAX IP66 Special conditions for safe use (x) The apparatus is not capable of withstanding the 500 V insulation test required by Clause 8 of IEC 60079-15. Combinations of Certifications Stainless steel certification tag is provided when optional approval is specified.
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Reference Manual Rosemount 3051S Series INSTALLATION DRAWINGS Factory Mutual (FM) B-10 00809-0100-4801, Rev FA October 2010
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Reference Manual 00809-0100-4801, Rev FA October 2010 Rosemount 3051S Series B-11
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Reference Manual Rosemount 3051S Series B-12 00809-0100-4801, Rev FA October 2010
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Reference Manual 00809-0100-4801, Rev FA October 2010 Rosemount 3051S Series B-13
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Reference Manual Rosemount 3051S Series B-14 00809-0100-4801, Rev FA October 2010
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Reference Manual 00809-0100-4801, Rev FA October 2010 Rosemount 3051S Series B-15
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Reference Manual Rosemount 3051S Series B-16 00809-0100-4801, Rev FA October 2010
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Reference Manual 00809-0100-4801, Rev FA October 2010 Rosemount 3051S Series B-17
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Reference Manual Rosemount 3051S Series B-18 00809-0100-4801, Rev FA October 2010
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Reference Manual 00809-0100-4801, Rev FA October 2010 Rosemount 3051S Series B-19
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Reference Manual Rosemount 3051S Series B-20 00809-0100-4801, Rev FA October 2010
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Reference Manual 00809-0100-4801, Rev FA October 2010 Rosemount 3051S Series B-21
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Reference Manual Rosemount 3051S Series B-22 00809-0100-4801, Rev FA October 2010
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Reference Manual 00809-0100-4801, Rev FA October 2010 Rosemount 3051S Series B-23
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Reference Manual Rosemount 3051S Series B-24 00809-0100-4801, Rev FA October 2010
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Reference Manual 00809-0100-4801, Rev FA October 2010 Rosemount 3051S Series B-25
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Reference Manual Rosemount 3051S Series Canadian Standards Association (CSA) B-26 00809-0100-4801, Rev FA October 2010
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Reference Manual 00809-0100-4801, Rev FA October 2010 Rosemount 3051S Series B-27
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Reference Manual Rosemount 3051S Series B-28 00809-0100-4801, Rev FA October 2010
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Reference Manual 00809-0100-4801, Rev FA October 2010 Rosemount 3051S Series B-29
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Reference Manual Rosemount 3051S Series B-30 00809-0100-4801, Rev FA October 2010
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Reference Manual 00809-0100-4801, Rev FA October 2010 Rosemount 3051S Series B-31
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Reference Manual Rosemount 3051S Series B-32 00809-0100-4801, Rev FA October 2010
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Reference Manual 00809-0100-4801, Rev FA October 2010 Rosemount 3051S Series B-33
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Reference Manual Rosemount 3051S Series B-34 00809-0100-4801, Rev FA October 2010
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Reference Manual 00809-0100-4801, Rev FA October 2010 Rosemount 3051S Series B-35
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Reference Manual Rosemount 3051S Series B-36 00809-0100-4801, Rev FA October 2010
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Reference Manual 00809-0100-4801, Rev FA October 2010 Rosemount 3051S Series B-37
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Reference Manual Rosemount 3051S Series B-38 00809-0100-4801, Rev FA October 2010
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Reference Manual 00809-0100-4801, Rev FA October 2010 Rosemount 3051S Series KEMA B-39
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Reference Manual Rosemount 3051S Series B-40 00809-0100-4801, Rev FA October 2010
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Reference Manual 00809-0100-4801, Rev FA October 2010 Rosemount 3051S Series B-41
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Reference Manual Rosemount 3051S Series B-42 00809-0100-4801, Rev FA October 2010
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Reference Manual 00809-0100-4801, Rev EA October 2010 Rosemount 3051S Series Index A Address Changing . . . . . . . . . . Alarm . . . . . . . . . . . . . . . . Burst mode values . . . . Failure mode values . . Level configuration . . . Level verification . . . . . Multidrop mode values . Alarm direction configuration Alerts . . . . . . . . . . . . . . . . Analog output trim . . . . . . . Approvals Drawings . . . . . . . . . . . 3-31 . 3-19 . 3-19 . 3-18 . 3-19 . 3-20 . 3-20 . 2-15 . 3-20 . . 4-7 .
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Reference Manual 00809-0100-4801, Rev EA October 2010 Rosemount 3051S Series M Maintenance . . . . . . . . . . . Manifold installations . . . . . Manifolds . . . . . . . . . . . . . Manual Use of . . . . . . . . . . . . Mechanical considerations . Mounting Bolt installation Torque values . . . . Installation . . . . . . . . . Mounting requirements . . . . Gas . . . . . . . . . . . . . . Liquid . . . . . . . . . . . . . Steam . . . . . . . . . . . . Multidrop communication . . Advanced functions . . .
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Reference Manual 00809-0100-4801, Rev FA October 2010 Rosemount 3051S Series Standard Terms and Conditions of Sale can be found at www.rosemount.com/terms_of_sale The Emerson logo is a trademark and service mark of Emerson Electric Co. Rosemount and the Rosemount logotype are registered trademarks of Rosemount Inc. SuperModule and Coplanar trademarks of Rosemount Inc. PlantWeb is a mark of one of the Emerson Process Management companies.