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Table Of Contents

Rosemount 3051S MultiVariable™ Transmitter

Reference Manual

00809-0100-4803, Rev DA

April 2013

Rosemount 3051S MultiVariable

™

Transmitter

Summary of content (188 pages)

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Reference Manual 00809-0100-4803, Rev DA April 2013 Rosemount 3051S MultiVariable™ Transmitter
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Rosemount 3051S MultiVariable Transmitter Reference Manual 00809-0100-4803, Rev DA April 2013 Rosemount 3051S MultiVariable Transmitter Read this manual before working with the product. For personal and system safety, and for optimum product performance, make sure the contents are fully understood installing, using, or maintaining this product. For technical assistance, contacts are listed below: Customer Central Technical support, quoting, and order-related questions.
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Reference Manual Table of Contents 00809-0100-4803, Rev DA April 2013 Contents 1Section 1: Introduction 1.1 Using this manual. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 1.2 Models covered . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 1.3 Service support. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
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Reference Manual Table of Contents 00809-0100-4803, Rev DA April 2013 3.4 Flow configuration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .13 3.4.1 3051SMV engineering assistant 6.1 or later . . . . . . . . . . . . . . . . . . . . . . . . .13 3.4.2 Basic navigation overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .14 3.4.3 Launching engineering assistant . . . . . . . . . . . . . . . . . . . . . . . . . .
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Reference Manual Table of Contents 00809-0100-4803, Rev DA April 2013 4.2.1 Warnings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .10 4.3 Transmitter calibration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .11 4.3.1 Calibration overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .11 4.3.2 Sensor trim overview . . . . . . . . . . . . . . . . . . .
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Reference Manual Table of Contents 00809-0100-4803, Rev DA April 2013 A.1.2 Functional specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .15 A.1.3 Physical specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .20 A.2 Dimensional drawings. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .23 A.3 Ordering information . . . . . . . . . . . . . . . . . . . . . . . . .
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Reference Manual Section 1: Introduction 00809-0100-4803, Rev DA Section 1 April 2013 Introduction Using this manual . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 1 Service support . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 2 1.
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Reference Manual Section 1: Introduction 00809-0100-4803, Rev DA April 2013 1.2 Models covered The following 3051S MultiVariable Transmitters are covered in this manual.
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Reference Manual Section 2: Installation 00809-0100-4803, Rev DA Section 2 April 2013 Installation Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Safety messages . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Installation considerations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
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Reference Manual Section 2: Installation 00809-0100-4803, Rev DA April 2013 2.2.1 Warnings Failure to follow these installation guidelines could result in death or serious injury:  Make sure only qualified personnel perform the installation. Explosions could result in death or serious injury:  Do not remove the transmitter cover in explosive atmospheres when the circuit is live.
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Reference Manual Section 2: Installation 00809-0100-4803, Rev DA 2.3 Installation considerations 2.3.1 General April 2013 Measurement performance depends upon proper installation of the transmitter, impulse piping, and process temperature sensor. Mount the transmitter close to the process and use minimum piping to achieve best performance. Also, consider the need for easy access, personnel safety, practical field calibration, and a suitable transmitter environment.
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Reference Manual Section 2: Installation 00809-0100-4803, Rev DA April 2013 If the transmitter write protection switch is in the “ON” position, the transmitter will not accept any “writes” to its memory. Configuration changes, such as digital trim and reranging, cannot take place when the transmitter security is on. To reposition the switches, follow the procedure described below: 1. Do not remove the transmitter covers in explosive atmospheres when the circuit is live.
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Reference Manual Section 2: Installation 00809-0100-4803, Rev DA April 2013 Note Do not rotate the housing more than 180 degrees without first performing a disassembly procedure (see “Housing Assembly including Feature Board Electronics” on page 2-16). Over-rotation may sever the electrical connection between the sensor module and the feature board. 3. Retighten the housing rotation set screw. Figure 2-2.
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Reference Manual Section 2: Installation 00809-0100-4803, Rev DA April 2013 Cover jam screw For transmitter housings shipped with a cover jam screw, as shown in 2-3, the screw should be properly installed once the transmitter has been wired and powered up. The cover jam screw is intended to prevent the removal of the transmitter cover in flameproof environments without the use of tools. Follow these steps to install the cover jam screw: 1.
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Reference Manual Section 2: Installation 00809-0100-4803, Rev DA 2.4.3 April 2013 Mount the transmitter Figure 2-4 illustrates a typical 3051S MultiVariable transmitter installation site measuring dry gas with an orifice plate. Figure 2-4. Typical 3051S MultiVariable installation site 3051S MultiV RTD Cable Process Connections Pt 100 RTD Sensor Flow Mounting brackets The 3051S MultiVariable transmitter can be mounted to a 2-in. pipe or to a panel using an optional mounting bracket.
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Reference Manual Section 2: Installation 00809-0100-4803, Rev DA April 2013 Table 2-1. Mounting brackets Options Description Mounting Type Bracket Material Bolt Material B4 Coplanar Flange Bracket 2-in. Pipe/Panel SST SST B1 Traditional Flange Bracket 2-in. Pipe Painted Carbon Steel Carbon Steel B2 Traditional Flange Bracket Panel Painted Carbon Steel Carbon Steel B3 Traditional Flange Flat Bracket 2-in.
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Reference Manual Section 2: Installation 00809-0100-4803, Rev DA April 2013 Table 2-2. Bolt installation torque values Bolt Material Option Code Initial Torque Value Final Torque Value CS-ASTM-A449 316 SST ASTM-A-193-B7M Alloy K-500 ASTM-A-453-660 ASTM-A-193-B8M Standard Option L4 Option L5 Option L6 Option L7 Option L8 300 in.-lb (34 N-m) 150 in.-lb (17 N-m) 300 in.-lb (34 N-m) 300 in.-lb (34 N-m) 150 in.-lb (17 N-m) 150 in.-lb (17 N-m) 650 in.-lb (73 N-m) 300 in.-lb (34 N-m) 650 in.
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Reference Manual Section 2: Installation 00809-0100-4803, Rev DA April 2013 Steam flow measurement  Place taps to the side of the line.  Mount the transmitter below the taps to ensure that impulse piping will remain filled with condensate.  In steam service above 250 °F (121 °C), fill impulse lines with water to prevent steam from contacting the transmitter directly and to ensure accurate measurement start-up.
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Reference Manual Section 2: Installation 00809-0100-4803, Rev DA April 2013 To install adapters to a Coplanar flange, perform the following procedure: 1. Remove the flange bolts. 2. Leaving the flange in place, move the adapters into position with the o-rings installed. 3. Attach the adapters and the Coplanar flange to the transmitter SuperModule assembly using the longer of the bolts supplied. 4. Tighten the bolts. Refer to Table 2-2 on page 2-17 for torque specifications.
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Reference Manual Section 2: Installation 00809-0100-4803, Rev DA April 2013 Impulse piping considerations The piping between the process and the transmitter must accurately transfer the pressure to obtain accurate measurements. There are many possible sources of error: pressure transfer, leaks, friction loss (particularly if purging is used), trapped gas in a liquid line, liquid in a gas line, density variations between the legs, and plugged impulse piping.
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Reference Manual Section 2: Installation 00809-0100-4803, Rev DA 2.4.5 April 2013 Connect wiring and power up It is recommended to use twisted pair wiring. To ensure proper communication, use 24 AWG to 14 AWG wire, and do not exceed 5000 feet (1500 meters). Note Proper electrical installation is necessary to prevent errors due to improper grounding and electrical noise. Shielded wiring is recommended for environments with high EMI/RFI levels.
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Reference Manual Section 2: Installation 00809-0100-4803, Rev DA April 2013 Figure 2-10. Transmitter wiring 3051SMV without Optional Process Temperature Connection 3051SMV with Optional Process Temperature Connection Power Supply Power Supply RL 250 RL 250 Note Installation of the transient protection terminal block does not provide transient protection unless the 3051S MultiVariable transmitter housing is properly grounded. See “Grounding” on page 2-25 for more information.
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Reference Manual Section 2: Installation 00809-0100-4803, Rev DA April 2013 Figure 2-11. 3051S MultiVariable RTD wiring connection Ground Lug Red Red White White RTD Cable Assembly Wires RTD Connection Head Pt 100 RTD Sensor Three-wire RTD A four-wire Pt 100 RTD is required to maintain published performance specifications. A three-wire Pt 100 RTD may be used with degraded performance.
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Reference Manual Section 2: Installation 00809-0100-4803, Rev DA April 2013 Note Grounding the transmitter case using the threaded conduit connection may not provide a sufficient ground. The transient protection terminal block (Option Code T1) will not provide transient protection unless the transmitter case is properly grounded. See “Grounding” on page 2-25 to ground the transmitter case.
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Reference Manual Section 2: Installation 00809-0100-4803, Rev DA 2.4.6 April 2013 Conduit electrical connector wiring (option GE or GM) For 3051S MultiVariable transmitters with conduit electrical connectors GE or GM, refer to the cordset manufacturer’s installation instructions for wiring details. For FM Intrinsically Safe, non-incendive hazardous locations, install in accordance with Rosemount drawing 03151-1009 to maintain outdoor rating (NEMA 4X and IP66.
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Reference Manual Section 2: Installation 00809-0100-4803, Rev DA April 2013 Figure 2-14. External ground connection External Ground Lug External Ground Assembly 03151-9060-0001 Table 2-3.
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Reference Manual Section 2: Installation 00809-0100-4803, Rev DA 2.5 April 2013 Rosemount 305 and 304 Manifolds The Rosemount 305 Integral Manifold is available in two designs: Coplanar and Traditional. The traditional 305 Integral Manifold can be mounted to most primary elements with mounting adapters. Figure 2-15. Rosemount 305 Manifold styles 305 INTEGRAL COPLANAR 305 INTEGRAL TRADITIONAL The Rosemount 304 comes in two basic styles: Traditional (flange x flange and flange x pipe) and Wafer.
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Reference Manual Section 2: Installation 00809-0100-4803, Rev DA April 2013 Note If replacing the o-rings, be careful not to scratch or deface the o-ring grooves or the surface of the isolating diaphragm when removing the damaged o-rings. 2.5.2 2. Install the Integral Manifold on the SuperModule process connection. Use the four manifold bolts for alignment. Finger tighten the bolts, then tighten the bolts incrementally in a cross pattern to final torque value.
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Reference Manual Section 2: Installation 00809-0100-4803, Rev DA April 2013 In normal operation the two block valves between the process and instrument ports will be open and the equalizing valve will be closed. L H Drain/ Vent Valve Drain/ Vent Valve Equalize (closed) Isolate (open) Isolate (open) Process 1. To zero the 3051S MultiVariable transmitter, close the block valve to the low pressure (downstream) side of the transmitter first.
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Reference Manual Section 2: Installation 00809-0100-4803, Rev DA April 2013 Five-valve Natural Gas configurations shown: In normal operation, the two block valves between the process and instrument ports will be open, and the equalizing valves will be closed. L H Test (Plugged) Test (Plugged) Equalize (closed) Equalize (closed) Isolate (open) Isolate (open) Process 1.
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Reference Manual Section 2: Installation 00809-0100-4803, Rev DA April 2013 3. Close the equalize valve on the high pressure (upstream) side. L H Test (Plugged) Test (Plugged) Equalize (closed) Equalize (closed) Isolate (open) Isolate (closed) Process 4. Finally, to return the transmitter to service, open the low side isolation valve.
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Section 2: Installation April 2013 32 Reference Manual 00809-0100-4803, Rev DA Installation
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Section 3: Configuration Reference Manual April 2013 00809-0100-4803, Rev DA Section 3 Configuration Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Safety messages . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Engineering assistant installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
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Reference Manual Section 3: Configuration 00809-0100-4803, Rev DA April 2013 3.2 Safety messages Procedures and instructions in this section may require special precautions to ensure the safety of the personnel performing the operation. Information that raises potential safety issues is indicated with a warning symbol ( ). Refer to the following safety messages before performing an operation preceded by this symbol. 3.2.
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Reference Manual Section 3: Configuration 00809-0100-4803, Rev DA April 2013 3.3 Engineering assistant installation 3.3.1 Engineering assistant version 6.1 or later The 3051SMV Engineering Assistant 6.1 or later is PC-based software that performs configuration, maintenance, diagnostic functions, and serves as the primary communication interface to the 3051S MultiVariable Transmitter with the Fully Compensated Mass and Energy Flow Feature Board.
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Reference Manual Section 3: Configuration 00809-0100-4803, Rev DA April 2013 Connecting to a PC Figure 3-1 shows how to connect a computer to a 3051S MultiVariable Transmitter. Figure 3-1. Connecting a PC to the 3051S MultiVariable transmitter 3051SMV without Optional Process Temperature Connection 3051SMV with Optional Process Temperature Connection Power Supply Power Supply RL 250 HART Modem 12 RL 250 HART Modem 1. Remove the cover from the field terminals side of the housing. 2.
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Reference Manual Section 3: Configuration 00809-0100-4803, Rev DA April 2013 3.4 Flow configuration 3.4.1 3051SMV engineering assistant 6.1 or later The 3051SMV Engineering Assistant is designed to guide the user through the setup of the flow configuration of a 3051S MultiVariable Transmitter. The flow configuration screens allow the user to specify the fluid, operating conditions, and information about the primary element including the inside pipe diameter.
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Reference Manual Section 3: Configuration 00809-0100-4803, Rev DA April 2013 Online and offline mode The Engineering Assistant software can be used in two modes: Online and Offline. In Online mode, the user can receive the configuration from the transmitter, edit the configuration, send the changed configuration to the transmitter, or save the configuration to a file. In Offline mode, the user may create a new flow configuration and save the configuration to a file or open and modify an existing file.
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Reference Manual Section 3: Configuration 00809-0100-4803, Rev DA 3.4.3 April 2013 4. The Back button is used to step backward through the flow configuration tabs. 5. The Next button is used to step forward through the flow configuration tabs. The Next button will not become active until all required fields on the current page are completed. 6. The Help button may be clicked at any time to get a detailed explanation of the information required on the current configuration tab. 7.
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Reference Manual Section 3: Configuration 00809-0100-4803, Rev DA April 2013 Figure 3-4. Engineering assistant device connection screen 3.4.4 Preferences The Preferences tab, shown in Figure 3-5, allows the user to select the preferred engineering units to display and specify flow configuration information. 16  Select the preferred engineering units. If units are needed other than the default U.S. or S.I. units, use the Custom Units setting.
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Reference Manual Section 3: Configuration 00809-0100-4803, Rev DA April 2013 Figure 3-5. Preferences tab 3.4.5 Fluid selection for database liquid/gas The Fluid Selection tab shown in Figure 3-6 allows the user to choose the process fluid. Figure 3-6.
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Reference Manual Section 3: Configuration 00809-0100-4803, Rev DA April 2013 Note The following example will show a flow configuration for an application with Database Gas Air as the process fluid and a 405C Conditioning Orifice Plate as the primary element. The procedure to configure an application with other fluids and other primary elements will be similar to this example. Natural gases, custom liquids, and custom gases require additional steps during the configuration.
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Reference Manual Section 3: Configuration 00809-0100-4803, Rev DA 7. April 2013 Verify that the Reference Conditions are correct for the application. These values may be edited as needed. Note Reference pressure and temperature values are used by Engineering Assistant to convert the flow rate from mass units to mass units expressed as standard or normal volumetric units. 8. Click Next > to proceed to the Fluid Properties tab. Table 3-2.
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Section 3: Configuration 3.4.6 Reference Manual 00809-0100-4803, Rev DA April 2013 Fluid properties Note The Fluid Properties tab is an optional step and is not required to complete a flow configuration. The Fluid Properties tab for the database gas air is shown in Figure 3-8. The user may view the properties of the chosen fluid. The fluid properties are initially shown at nominal conditions.
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Reference Manual Section 3: Configuration 00809-0100-4803, Rev DA 3.4.7 April 2013 Primary element selection The Primary Element Selection tab shown in Figure 3-9 allows the user to choose the primary element that will be used with the 3051S MultiVariable Transmitter.
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Reference Manual Section 3: Configuration 00809-0100-4803, Rev DA April 2013 Continuing with the example configuration: 1. Expand the Conditioning Orifice Plate category. Figure 3-10. Primary element selection tab - 405C/3051SFC 2. Select 405C/3051SFC. 3. Enter the Measured Meter Tube Diameter (pipe ID) at a Reference Temperature. If the meter tube diameter cannot be measured, select a Nominal Pipe Size and Pipe Schedule to input an estimated value for the meter tube diameter (U.S. units only).
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Reference Manual Section 3: Configuration 00809-0100-4803, Rev DA April 2013 Note To be in compliance with appropriate national or international standards, beta ratios and differential producer diameters should be within the limits as listed in the applicable standards. The Engineering Assistant software will alert the user if a primary element value exceeds these limits, but will allow the user to proceed with the flow configuration. 3.4.
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Reference Manual Section 3: Configuration 00809-0100-4803, Rev DA April 2013 Note The user will be notified if the configuration has been modified since it was last sent to the transmitter. A warning message will be shown to the right of the Send Flow Data and/or Send Device Data check boxes. Sending a configuration in offline mode 1. To send the configuration, click the Send To button.
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Reference Manual Section 3: Configuration 00809-0100-4803, Rev DA April 2013 Note After the configuration is sent to the device, saving the configuration file is recommended. For more information on saving a configuration file, see “Saving a configuration” on page 25. Sending a configuration in online mode 1. To send the configuration, click the Send button. Once the configuration is finished being sent to the device, the user will be notified by a pop-up dialog box. 2.
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Reference Manual Section 3: Configuration 00809-0100-4803, Rev DA April 2013 3.4.9 Other fluid configurations Natural gas Natural gas AGA No. 8 detail characterization or ISO 12213, molar composition flow configuration 1. Expand the Gas category. 2. Expand the Natural Gas category. 3. Select AGA Report No. 8 Detail Characterization Method or ISO 12213, Molar Composition Method. 4. Click Next > to proceed to the Fluid Composition tab.
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Reference Manual Section 3: Configuration 00809-0100-4803, Rev DA April 2013 Note These percent composition values should add to 100%. If they do not, click the Normalize button. This will adjust the mole percentages proportionally to a total of 100%. 7. Enter the Nominal Operating Pressure, then the Nominal Operating Temperature as the entry blanks become available. Engineering Assistant will automatically fill in suggested operating ranges. These values may be edited by the user.
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Reference Manual Section 3: Configuration 00809-0100-4803, Rev DA April 2013 5. If appropriate, enter the optional data for the Natural Gas Characterization Method that was selected in Step 2. Optional data for each method is listed in Table 3-3. 6. Enter the Nominal Operating Pressure, then the Nominal Operating Temperature as the entry blanks come available. Engineering Assistant will automatically fill in suggested operating ranges. Note that these values may be edited by the user. 7.
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Reference Manual Section 3: Configuration 00809-0100-4803, Rev DA April 2013 10. Click Next to continue with the flow configuration on the Primary Element Selection tab. 11. Proceed with the steps in “Primary element selection” on page 21. Figure 3-14. Custom gas fluid properties tab Custom liquid [Density (T)] The Custom Liquid option should be used for fluids not in the database such as proprietary fluids. Configuration 1. Expand the Liquid category. 2. Expand the Custom Liquid category. 3.
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Reference Manual Section 3: Configuration 00809-0100-4803, Rev DA April 2013 8. Enter the Custom Liquid Viscosity at the given temperatures. Note that all temperature values may be edited except the minimum and maximum temperatures. The minimum and maximum values were set on the Fluid Selection tab. 9. Proceed with the steps in “Primary element selection” on page 21. Figure 3-15.
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Reference Manual Section 3: Configuration 00809-0100-4803, Rev DA 3.5 April 2013 Basic device configuration Mass and Energy Flow Fast Keys 1, 3 Direct Process Var. Output Fast Keys 1, 3 This section provides procedures for configuring the basic requirements to commission the 3051S MultiVariable Transmitter. The Basic Setup tab, shown in Figure 3-16, can be used to perform all of the required transmitter configuration.
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Reference Manual Section 3: Configuration 00809-0100-4803, Rev DA April 2013 Figure 3-16. Basicsetup tab 1. Verify the Device Tag information. The tag information is used to identify specific transmitters on the 4-20 mA loop. This tag information may be edited. 2. Under the Flow Rate heading (Fully Compensated Mass and Energy Flow Feature Board only), the type of flow calculation (mass or volumetric) is displayed by the indicators on the right hand side of the box.
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Reference Manual Section 3: Configuration 00809-0100-4803, Rev DA April 2013 Note Both absolute and gage pressure are available as variables. The type of transmitter ordered will determine which variable is measured and which is calculated based on the user defined atmospheric pressure. For more information on configuring the atmospheric pressure, see “Static pressure” on page 59.
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Reference Manual Section 3: Configuration 00809-0100-4803, Rev DA April 2013 3.6 Detailed device configuration 3.6.1 Model identification Mass and Energy Flow Fast Keys 1, 3, 5 Direct Process Var. Output Fast Keys 1, 3, 5 The Identification tab displays the device identification information on one screen. The fields with white backgrounds may be edited by the user. Figure 3-17. Device - Identification Tab 3.6.
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Reference Manual Section 3: Configuration 00809-0100-4803, Rev DA April 2013 Table 3-4. Rosemount (standard) alarm and saturation values Level Saturation Alarm Low High 3.9 mA 20.8 mA  3.75 mA  21.75 mA Table 3-5. NAMUR-Compliant alarm and saturation values Level Saturation Alarm Low High 3.8 mA 20.5 mA  3.6 mA  22.5 mA Table 3-6. Custom alarm and saturation values Level Saturation Alarm Low High 3.7 mA — 3.9 mA 20.1 mA — 22.9 mA 3.6 mA — 3.8 mA 20.2 mA — 23.
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Reference Manual Section 3: Configuration 00809-0100-4803, Rev DA April 2013 Alarm level verification The transmitter alarm level should be verified before returning the transmitter to service if alarm and saturation levels are changed. This feature is also useful in testing the reaction of the control system to a transmitter in an alarm state.
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Reference Manual Section 3: Configuration 00809-0100-4803, Rev DA April 2013 Figure 3-19. Device - variable mapping tab 3.6.4 LCD display Mass and Energy Flow Fast Keys 1, 3, 8 Direct Process Var. Output Fast Keys 1, 3, 8 The LCD features a four-line display and a 0-100% scaled bar graph. The first line of five characters displays the output description, the second line of seven digits displays the actual value, and the third line of six characters displays engineering units.
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Reference Manual Section 3: Configuration 00809-0100-4803, Rev DA April 2013 Figure 3-20. Device - LCD tab 3.6.5 Communication setup Mass and Energy Flow Fast Keys 1, 4, 3, 3 Direct Process Var. Output Fast Keys 1, 4, 3, 3 The Comm Setup tab allows the settings for burst mode and multidrop communications to be configured.
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Reference Manual Section 3: Configuration 00809-0100-4803, Rev DA April 2013 Figure 3-21. Device - comm setup tab Burst mode When Burst Mode Enable is set to on, the 3051S MultiVariable Transmitter sends up to four HART variables to the control system without the control system polling for information from the transmitter. When operating with Burst Mode Enable set to on, the transmitter will continue to output a 4-20 mA analog signal.
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Reference Manual Section 3: Configuration 00809-0100-4803, Rev DA April 2013 Choosing a burst option Mass and Energy Flow Fast Keys 1, 4, 3, 3, 4 Direct Process Var. Output Fast Keys 1, 4, 3, 3, 4 This parameter selects the information to be burst. Make a selection from the Burst Option drop-down menu under the Burst Mode heading. The Dyn vars/current option is the most common, because it is used to communicate with the 333 HART Tri-Loop. Table 3-8.
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Reference Manual Section 3: Configuration 00809-0100-4803, Rev DA April 2013 Figure 3-22. Typical multidrop network HART Modem Power Supply Enable multidrop communication Mass and Energy Flow Fast Keys 1, 4, 3, 3, 1 Direct Process Var. Output Fast Keys 1, 4, 3, 3, 1 The 3051S MultiVariable Transmitter is set to address zero (0) at the factory, which allows operation in the standard point-to-point manner with a 4–20 mA output signal.
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Reference Manual Section 3: Configuration 00809-0100-4803, Rev DA April 2013 Figure 3-23. Device - materials of construction tab 3.6.7 Flow configuration parameters Mass and Energy Flow Fast Keys 1, 4, 4, 3 (Fully Compensated Mass and Energy Flow Feature Board only): The Flow Config Parameters tab allows the Process Fluid, Primary Element type and Pipe Diameter used in the flow configuration to be viewed. These values may only be edited using Engineering Assistant version 6.1 or later. Figure 3-24.
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Reference Manual Section 3: Configuration 00809-0100-4803, Rev DA April 2013 3.7 Variable configuration 3.7.1 Flow rate Mass and Energy Flow Fast Keys 1, 4, 1, 1 (Fully Compensated Mass and Energy Flow Feature Board only): The Flow tab is used to configure the settings associated with the Flow Variable. Fluid and primary element information which defines the flow calculation is configured using Engineering Assistant. Figure 3-25. Variables - flow tab 1.
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Reference Manual Section 3: Configuration 00809-0100-4803, Rev DA April 2013 Note If the flow rate is configured as the primary variable and is being output via the 4-20 mA signal, verify the 4-20 mA range (LRV and URV) after completing the custom unit configuration. For more information on verifying the 4-20 mA range, see “Basic device configuration” on page 31. Follow these steps to configure a custom unit: a. Custom Unit: Enter the desired custom unit label to be displayed for the flow rate.
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Reference Manual Section 3: Configuration 00809-0100-4803, Rev DA April 2013 Table 3-9. Common custom units - Flow Custom Unit Base Unit Base per Custom Barrels per Minute (BBL/M) bbl/h 60 Cubic Meters per Day (CUM/D) Cum/h 0.041667 Millions of Cubic Meters per Day (MMCMD) Cum/h 41666.7 Millions of Gallons per Day (MGD) gal/d 1000000 Millions of Liters per Day (MML/D) L/h 41666.7 Millions of Standard Cubic Feet per Day (MMCFD) StdCuft/min 694.
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Reference Manual Section 3: Configuration 00809-0100-4803, Rev DA April 2013 To calculate the Base per Custom value for a custom unit not shown in Table 3-9, see one of the following examples:  Mass/Volume Conversion Example: page 46  Time Conversion Example: page 47  Mass/Volume and Time Conversion Example: page 48 Mass/volume conversion example: To find the Base per Custom relationship for a custom unit of kilograms per hour (kg/h) and a base unit of grams per hour (g/h), input the following:
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Reference Manual Section 3: Configuration 00809-0100-4803, Rev DA April 2013 Time conversion example: To find the Base per Custom relationship for a custom unit of standard cubic feet per hour (scf/h) and a base unit of standard cubic feet per minute (StdCuft/min), input the following: Custom Unit = scf/h Base Unit = StdCuft/min Because: 1 h (Hour) = 60 min (Minutes) Then:  scf1h 1 scf/h = 1--------------x -------------------= 0.016667 StdCuft/min 1h 60  min 1 scf/h = 0.
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Reference Manual Section 3: Configuration 00809-0100-4803, Rev DA April 2013 Mass/volume and time conversion example: To find the Base per Custom relationship for a custom unit of standard millions of standard cubic feet per day (mmcfd) and a base unit of standard cubic feet per minute (StdCuft/min), input the following: Custom Unit = mmcfd Base Unit = StdCuft/min Because: 1 mmcf (Millions of Standard Cubic Feet) = 1000000 StdCuft (Standard Cubic Feet) and 1 d (Day) = 1440 min (Minutes) Then: 1000000 
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Reference Manual Section 3: Configuration 00809-0100-4803, Rev DA 3.7.2 April 2013 Energy rate Mass and Energy Flow Fast Keys 1, 4, 1, 2 (Fully Compensated Mass and Energy Flow Feature Board only): Note Energy Rate calculations are only available for certain fluid types. The Energy tab allows the user to configure the settings associated with the energy flow. 1. Under the Energy Rate Setup heading, edit the Energy Rate Units and Damping values as needed.
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Reference Manual Section 3: Configuration 00809-0100-4803, Rev DA April 2013 Example: Custom Unit: kg Base Unit: g Because 1 kg (Kilogram) = 1000 g (Grams) Number of Base Units Base per Custom = ---------------------------------------------------------------------1xCustomxUnit g --------------------- = 1000 = 1000 1  kg The values of Base per Custom for common energy units are shown in Table 3-10. d. Click Apply. e.
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Reference Manual Section 3: Configuration 00809-0100-4803, Rev DA April 2013 To calculate the Base per Custom value for a custom unit not shown in Table 3-10, see one of the following examples:  Energy Conversion Example: page 51  Time Conversion Example: page 52  Energy and Time Conversion Example: page 52 Energy conversion example: To find the Base per Custom relationship for a custom unit of thousands of BTU per hour (kBtuh) and a base unit of BTU per hour (Btu/h), input the following: Custo
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Reference Manual Section 3: Configuration 00809-0100-4803, Rev DA April 2013 Figure 3-29. Energy rate custom uUnits - Energy conversion example Time conversion example: To find the Base per Custom relationship for a custom unit of BTU per day (Btu/d) and a base unit of BTU per hour (Btu/h), input the following: Custom Unit = Btu/d Base Unit = Btu/h Because: 1 d (Day) = 24 h (Hours) Then:  Btu 1d - x -------------1 Btu/d = 1---------------1d 24  h = 0.041667 Btu/h 1 Btu/d = 0.
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Reference Manual 00809-0100-4803, Rev DA Section 3: Configuration April 2013 Figure 3-30.
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Reference Manual Section 3: Configuration 00809-0100-4803, Rev DA April 2013 Energy and time conversion example: To find the Base per Custom relationship for a custom unit of thousands of BTU per day (kBtud) and a base unit of BTU per hour (Btu/h), input the following: Custom Unit = kBtud Base Unit = Btu/h Because: 1 kBtu (Thousands of BTU)= 1000 Btu and 1 d (Day) = 24 h (Hours) Then: 1000  Btu  kBtu 1d - x --------------------------- x -------------- = 41.
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Reference Manual Section 3: Configuration 00809-0100-4803, Rev DA 3.7.3 April 2013 Totalizer Mass and Energy Flow Fast Keys 1, 4, 1, 3 (Fully Compensated Mass and Energy Flow Feature Board only): The Totalizer tab is used to configure the settings associated with the Totalizer functionality within the transmitter. Figure 3-32. Variables - Totalizer tab 1. To turn the totalizer functionality on or off, select Start or Stop from the Mode drop down menu under the Totalizer Setup heading.
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Reference Manual Section 3: Configuration 00809-0100-4803, Rev DA April 2013 Note If the totalizer rate is configured as the primary variable and is being output via the 4-20 mA signal, verify the 4-20 mA range (LRV and URV) after completing the custom unit configuration. For more information on verifying the 4-20 mA range, see “Basic device configuration” on page 31. Follow these steps to configure a custom unit: a.
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Reference Manual Section 3: Configuration 00809-0100-4803, Rev DA April 2013 Table 3-11.
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Reference Manual Section 3: Configuration 00809-0100-4803, Rev DA April 2013 Figure 3-33. Totalizer custom units - Totalizer example 3.7.4 Differential pressure Mass and Energy Flow Fast Keys 1, 4, 1, 4 Direct Process Var. Output Fast Keys 1, 4, 1, 1 Note For Differential Pressure Sensor Calibration see page 5. Figure 3-34.
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Reference Manual Section 3: Configuration 00809-0100-4803, Rev DA 3.7.5 April 2013 1. Under the Differential Pressure Setup heading, edit the DP Units and Damping value as needed. 2. The Sensor Limits and Minimum Span can be viewed under the Differential Pressure Sensor Limits heading. Static pressure Mass and Energy Flow Fast Keys 1, 4, 1, 5 Direct Process Var.
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Reference Manual Section 3: Configuration 00809-0100-4803, Rev DA April 2013 Note The transmitter may be equipped with either an absolute or gage static pressure sensor type depending on specified model code. The type of static pressure sensor equipped in the transmitter can be determined by referring to the Static Pressure Sensor Type heading.
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Reference Manual Section 3: Configuration 00809-0100-4803, Rev DA April 2013 Table 3-12. Temperature modes Temperature Mode Description Normal The transmitter will only use the actual measured Process Temperature value. If the temperature sensor fails, the transmitter will put the analog signal into Alarm. Backup The transmitter will use the actual measured Process Temperature value. If the temperature sensor fails, the transmitter will use the value shown in the Fixed / Backup Temperature field.
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Reference Manual Section 3: Configuration 00809-0100-4803, Rev DA April 2013 Figure 3-37. Variables - module temperature tab 3.7.8 1. Under the Module Temperature Setup heading, edit the Units as needed. 2. The Sensor Limits can be viewed under the Module Temperature Sensor Limits heading. Analog output Mass and Energy Flow Fast Keys 1, 4, 3, 2 Direct Process Var. Output Fast Keys 1, 4, 3, 2 Note For Analog Calibration see page 11.
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Reference Manual Section 3: Configuration 00809-0100-4803, Rev DA April 2013 Figure 3-38. Variables - analog output tab 1. Select the Primary Variable under the Analog Output Setup heading. The Upper Range Value and Lower Range Value may also be edited under this heading. 2. Verify the Upper Sensor Limit and Lower Sensor Limit and minimum span under the Primary Variable Sensor Limits heading.
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Reference Manual Section 3: Configuration 00809-0100-4803, Rev DA April 2013 Figure 3-39. Square root output transition point Full Scale Output (mA dc) Sq. Root Curve Full Scale Flow (%) Sq. Root Curve Transition Point Transition Point Linear Section Slope=41.72 Slope=1 % Pressure Input Figure 3-39 only applies to the square root output for the 3051S MultiVariable with the Direct Process Variable Output Feature Board.
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Reference Manual Section 3: Configuration 00809-0100-4803, Rev DA 3.8.1 April 2013 Menu tree for fully compensated mass and energy flow (page 1) 1. Device Setup 2. PV 3. AO 4. PV LRV 5. PV URV 1. Process Variables...........................2. Diagnostics and Service............................... 3. Basic Setup....................4. Detailed Setup... .........5. Review 1. Flow Rate 2. Energy Rate 3. Totalizer 4. Diff. Pressure 5. Absolute Pressure 6. Gage Pressure 7. Process Temp. 8. Module Temp. 9.
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Reference Manual Section 3: Configuration 00809-0100-4803, Rev DA April 2013 3.8.2 Menu tree for fully compensated mass and energy flow (page 2) 1. Device Setup 2. PV 3. AO 4. PV LRV 5. PV URV 1. Process Variables..22. Diagnostics and Service.. 3. Basic Setup..........4. Detailed Setup....>>.......................5. Review 1. Sensors..................................... .2. Signal Condition......................................3. Output Condition................................4. Device Info..........
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Reference Manual Section 3: Configuration 00809-0100-4803, Rev DA 3.8.3 April 2013 Menu tree for direct process variable output (page 1) 1. Device Setup 2. PV 3. AO 4. PV LRV 5. PV URV 1. Process Variables...........................2. Diagnostics and Service............................. 3. Basic Setup..............................4. Detailed Setup... .........5. Review 1. 2. 3. 4. 5. 6. 7. 8. Diff. Pressure Absolute Pressure Gage Pressure Process Temp. Module Temp.
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Reference Manual Section 3: Configuration 00809-0100-4803, Rev DA April 2013 3.8.4 Menu tree for direct process variable output (page 2) 1. Device Setup 2. PV 3. AO 4. PV LRV 5. PV URV 1. Process Variables..22. Diagnostics and Service.. 3. Basic Setup..........4. Detailed Setup....>>.......................5. Review 1. Sensors..................................... .2. Signal Condition......................................3. Output Condition................................4. Device Info..................
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Reference Manual Section 3: Configuration 00809-0100-4803, Rev DA 3.8.5 April 2013 475 Fast keys Use 3051SMV Engineering Assistant or any HART-compliant master to communicate with and verify configuration of the 3051S MultiVariable Transmitter. Table 1 shows the 475 Field Communicator fast keys for the Fully Compensated Mass and Energy Flow. Table 2 shows the fast keys for the Direct Process Variable Output. A check (⻫) indicates the basic configuration parameters.
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Reference Manual Section 3: Configuration 00809-0100-4803, Rev DA April 2013 Table 3-13.
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Reference Manual Section 3: Configuration 00809-0100-4803, Rev DA April 2013 Table 3-14.
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Reference Manual Section 3: Configuration 00809-0100-4803, Rev DA April 2013 72 Function Fast Key Sequence ⻫ Status 1,2,1 ⻫ Tag 1,3,1 ⻫ Transfer Function 1,3,6 Variable Mapping 1,4,3,4 Write Protect 1,3,5,4 Configuration
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Reference Manual Section 4: Operation and Maintenance April 2013 00809-0100-4803, Rev DA Section 4 Operation and Maintenance Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Safety messages . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Transmitter calibration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
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Reference Manual Section 4: Operation and Maintenance 00809-0100-4803, Rev DA April 2013 4.2 Safety messages Procedures and instructions in this section may require special precautions to ensure the safety of the personnel performing the operation. Information that raises potential safety issues is indicated with a warning symbol ( ). Refer to the following safety messages before performing an operation preceded by this symbol. 4.2.
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Reference Manual Section 4: Operation and Maintenance 00809-0100-4803, Rev DA April 2013 4.3 Transmitter calibration 4.3.
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Section 4: Operation and Maintenance Reference Manual 00809-0100-4803, Rev DA April 2013 Data flow can be summarized in four major steps: 4.3.2 1. A change in a process variable (DP, P, and/or T) corresponds to a change in the sensor output (Sensor Signal). 2. The sensor signal is converted to a digital format that is understood by the microprocessor (Analog-to-Digital Signal Conversion). 3.
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Reference Manual Section 4: Operation and Maintenance 00809-0100-4803, Rev DA 4.3.3 April 2013 Differential pressure sensor calibration Mass and Energy Flow Fast Keys 1, 2, 5, 3 Direct Process Var. Output Fast Keys 1, 2, 4, 3 The Differential Pressure Calibration Tab allows the user to complete a zero trim procedure or a full DP sensor trim, see Figure 4-2. Figure 4-2.
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Reference Manual Section 4: Operation and Maintenance 00809-0100-4803, Rev DA April 2013 Note Select process variable calibration input values so that low and high values are equal to or outside the upper and lower range limits. Do not attempt to obtain reverse output by reversing the high and low points. The transmitter allows approximately five percent URL deviation from the characterized curve established at the factory.
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Reference Manual Section 4: Operation and Maintenance 00809-0100-4803, Rev DA April 2013 Figure 4-3. Calibration - static pressure calibration tab Zero trim and lower sensor trim The type of static pressure sensor equipped in the transmitter can be determined by referring to the Static Pressure Sensor Type heading. This determines whether a zero trim (gage sensor) or lower sensor trim (absolute sensor) required to correct for mounting position effects.
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Reference Manual Section 4: Operation and Maintenance 00809-0100-4803, Rev DA April 2013 Recall factory trim The Recall Factory Trim button will restore the transmitter to the original factory characterization curve. The Recall Factory Trim button can be useful for recovering from an inadvertent zero trim or inaccurate pressure source. When the recall factory trim function is used, the transmitter’s upper and lower trim values are set to the values configured at the factory.
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Reference Manual Section 4: Operation and Maintenance 00809-0100-4803, Rev DA April 2013 Process temperature upper and lower sensor trim To calibrate the Process Temperature Input using the sensor trim, follow the procedure shown below. 1. Set up a Temperature Calibrator to simulate a Pt 100 (100-ohm platinum, alpha 385 RTD). Wire the two red wires from the 3051S MultiVariable Transmitter terminal block to one connection, and the two white wires to the other connection.
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Reference Manual Section 4: Operation and Maintenance 00809-0100-4803, Rev DA April 2013 4.3.6 Analog calibration Mass and Energy Flow Fast Keys 1, 2, 5, 2 Direct Process Var. Output Fast Keys 1, 2, 4, 5 Figure 4-5. Calibration - analog calibration tab Analog output trim The Analog Output Trim commands allow the user to adjust the transmitter’s current output at the 4 and 20 mA points to match the plant standards. This command adjusts the digital to analog signal conversion, see Figure 4-5.
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Reference Manual Section 4: Operation and Maintenance 00809-0100-4803, Rev DA April 2013 Analog output loop test Under the Analog Output Verify heading, a loop test can be performed by clicking the Loop Test button. The loop test command verifies the output of the transmitter, the integrity of the loop, and the operations of any recorders or similar devices installed in the loop. Analog output diagnostic alerts Two diagnostic alerts are shown under the Diagnostics heading. The first is mA Ouput Fixed.
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Reference Manual Section 4: Operation and Maintenance 00809-0100-4803, Rev DA April 2013 4.4 Transmitter functional tests Figure 4-6. Transmitter functional tests screen 4.4.
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Reference Manual Section 4: Operation and Maintenance 00809-0100-4803, Rev DA 4.4.2 April 2013 Configuring fixed process variables Mass and Energy Flow Fast Keys 1, 2, 4 Direct Process Var. Output Fast Keys 1, 2, 3 Under the Fixed Process Variables heading, the user may temporarily set the Differential Pressure, Static Pressure or Process Temperature to a user defined fixed value for testing purposes.
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Section 4: Operation and Maintenance Reference Manual 00809-0100-4803, Rev DA April 2013 Figure 4-7. Process variables - primary variable tab 4.5.2 All variables tab The All Variables tab allows the user to view a complete overview of all variables available within the device. Figure 4-8.
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Reference Manual Section 4: Operation and Maintenance 00809-0100-4803, Rev DA April 2013 4.6 Field upgrades and replacements 4.6.1 Disassembly considerations 4.6.2  During disassembly, do not remove the instrument cover in explosive atmospheres when the circuit is live as this may result in serious injury or death. Also, be aware of the following:  Follow all plant safety rules and procedures.  Isolate and vent the process from the transmitter before removing the transmitter from service.
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Reference Manual Section 4: Operation and Maintenance 00809-0100-4803, Rev DA April 2013 Upgrading or replacing the housing assembly including feature board electronics Remove the feature board The 3051S MultiVariable Transmitter feature board is located opposite the field terminal side in the PlantWeb housing. To remove the feature board, perform the following procedure: 1. Remove the housing cover opposite the field terminal side. 2. Remove the LCD Display, if applicable.
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Reference Manual Section 4: Operation and Maintenance 00809-0100-4803, Rev DA April 2013 Figure 4-10. SuperModule connector Housing Rotation Set Screw (3/32-inch) Note The V-Seal (03151-9061-0001) must be installed at the bottom of the housing. Figure 4-11. V-Seal Black Rubber V-Seal Attach the SuperModule assembly to the plantweb housing 1. Apply a light coat of low temperature silicon grease to the SuperModule threads and o-ring. 2. Thread the housing completely onto the SuperModule assembly.
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Reference Manual Section 4: Operation and Maintenance 00809-0100-4803, Rev DA April 2013 Install feature board in the plantweb housing 4.6.3 1. Apply a light coat of low temperature silicon grease to the SuperModule connector o-ring. 2. Insert the SuperModule connector into the top of the SuperModule assembly. Ensure the locking tabs are fully engaged. 3.
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Reference Manual Section 4: Operation and Maintenance 00809-0100-4803, Rev DA 4.6.4 April 2013 LCD display Transmitters ordered with the LCD display will be shipped with the display installed. Installing the display on an existing 3051S MultiVariable Transmitter requires the LCD display kit (part number 03151-9193-0001 for aluminum housing and 03151-9193-0004 for stainless steel housing). Use the following procedure and Figure 4-13 to install the LCD display: 1.
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Reference Manual Section 4: Operation and Maintenance 00809-0100-4803, Rev DA April 2013 Note If the installation uses a manifold, see “Manifold Operation to Zero the Differential Pressure Sensor” on page 20. 1. Inspect the SuperModule PTFE o-rings. If the o-rings are undamaged, they may be reused. Emerson Process Management recommends reusing o-rings if possible.
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Reference Manual Section 4: Operation and Maintenance 00809-0100-4803, Rev DA April 2013 5. Install the drain/vent valve. a. Apply sealing tape to the threads on the seat. Starting at the base of the valve with the threaded end pointing toward the installer, apply two clockwise turns of sealing tape. b. Take care to place the opening on the valve so that process fluid will drain toward the ground and away from human contact when the valve is opened. c. Tighten the drain/vent valve to 250 in-lb. (28.
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Section 4: Operation and Maintenance April 2013 30 Reference Manual 00809-0100-4803, Rev DA Operation and Maintenance
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Reference Manual Section 5: Troubleshooting 00809-0100-4803, Rev DA Section 5 April 2013 Troubleshooting Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Device diagnostics . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Measurement quality and limit status . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
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Reference Manual Section 5: Troubleshooting 00809-0100-4803, Rev DA April 2013 Table 5-1. Diagnostic message troubleshooting LCD Messages Host Diagnostic Message Possible Problems Recommended Actions AP GP LIMIT Static Pressure Out of Limits The Static Pressure is exceeding the sensor limits. Verify process conditions are within the sensor limits. BOARD COMM ERROR Feature Board Communication Error The feature board electronics are experiencing communication problems.
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Reference Manual Section 5: Troubleshooting 00809-0100-4803, Rev DA LCD Messages April 2013 Host Diagnostic Message Possible Problems Recommended Actions (LCD is blank) LCD Update Error The LCD is no longer powered. Examine the LCD Connector and reset the LCD. If the problem persists, first replace the LCD then replace the feature board electronics if necessary. PT LIMIT Process Temperature Out of Limits The Process Temperature sensor is exceeding the user defined sensor limits.
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Reference Manual Section 5: Troubleshooting 00809-0100-4803, Rev DA April 2013 Table 5-2. Transmitter troubleshooting Symptom Corrective Actions Transmitter milliamp output is zero Verify power is applied to signal terminals Check power wires for reversed polarity Verify terminal voltage is 12 to 42.
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Reference Manual Section 5: Troubleshooting 00809-0100-4803, Rev DA 5.3 April 2013 Measurement quality and limit status The 3051S MultiVariable Transmitter is compliant with the HART Revision 6 Standard. One of the most noticeable enhancements available with the HART 6 standard is that each variable has a measurement quality and limit status. These statuses can be viewed in AMS, on a 475, or with any HART 6 compatible host system.
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Reference Manual Section 5: Troubleshooting 00809-0100-4803, Rev DA April 2013 Low Limited – Indicates the current variable reading has gone below the transmitter’s minimum possible reading and is no longer representative of the actual variable measurement. Constant – Indicates the variable reading is set to a fixed value. Example: The totalizer has been stopped. 5.
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Reference Manual Section 5: Troubleshooting 00809-0100-4803, Rev DA 5.5 April 2013 Measurement troubleshooting The transmitter provides a means to display the current process variables and flow calculations. If the process variable reading is unexpected, this section provides the symptoms and possible corrective actions. Table 5-4. Unexpected Process Variable (PV) readings Symptom Corrective Action High PV Reading Primary Element • Check for restrictions at the primary element.
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Section 5: Troubleshooting Reference Manual 00809-0100-4803, Rev DA April 2013 Table 5-4. Unexpected Process Variable (PV) readings Symptom Corrective Action Impulse piping • Check for entrapped gas in liquid lines or for liquid in gas lines. • Make sure that process fluid has not frozen within the process flange. • Ensure that block valves are fully open and equalize valves are fully and tightly closed.
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Reference Manual Section 5: Troubleshooting 00809-0100-4803, Rev DA April 2013 Note The following performance limitations may inhibit efficient or safe operation. Critical applications should have appropriate diagnostic and backup systems in place. Pressure transmitters contain an internal fill fluid. It is used to transmit the process pressure through the isolating diaphragms to the pressure sensor module. In rare cases, oil loss paths in oil-filled pressure transmitters can be created.
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Section 5: Troubleshooting April 2013 18 Reference Manual 00809-0100-4803, Rev DA Troubleshooting
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Appendix A: Reference Data Reference Manual April 2013 00809-0100-4803, Rev DA Appendix A Specifications and Reference Data Performance Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Functional specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Physical specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
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Reference Manual Appendix A: Reference Data 00809-0100-4803, Rev DA April 2013 Models Ultra Classic Ultra for Flow ±0.055% of span; For spans less than 10:1, ±0.04% of reading up to 8:1 DP turndown from URL; ±[0.04 + 0.0023 (URL/RDG(3))]% reading to 200:1 DP turndown from URL(4) 3051SMV_ _3: Differential Pressure & Temperature 3051SMV_ _4: Differential Pressure Ranges 2 - 4 ±0.025% of span; For spans less than 10:1, URL  0.015 + 0.005  -------------- % of span  span URL 0.005 + 0.
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Appendix A: Reference Data Reference Manual April 2013 00809-0100-4803, Rev DA MultiVariable Flow performance (1) Mass, Energy, Actual Volumetric, and Totalized Flow Reference Accuracy(2) Models(1)(2) 3051SMV DP Ranges 2-3 Ultra for Flow Classic MV ±0.65% of Flow Rate over a 14:1 flow range (200:1 DP range) ±0.70% of Flow Rate over 8:1 flow range (64:1 DP range) DP Range 1 N/A ±0.90% of Flow Rate over 8:1 flow range (64:1 DP range) (1) Applies to the 3051SMV_M MultiVariable Type only.
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Reference Manual Appendix A: Reference Data 00809-0100-4803, Rev DA April 2013 Dynamic PerformanceAmbient Temperature effect 4 - 20 mA (HART®)(1) Total Response Time (Td + Tc)(2) 3051SMV_ _1: DP, SP, & T 3051SMV_ _2: DP & SP: DP Range 1: DP Range 2: DP Range 3: AP & GP: Typical Transmitter Response Time Transmitter Output vs. Time Pressure Released 310 milliseconds 170 milliseconds 155 milliseconds 240 milliseconds Td 100% Tc Td = Dead Time Tc = Time Constant Response Time = Td +Tc 63.
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Appendix A: Reference Data Reference Manual April 2013 00809-0100-4803, Rev DA Models Ultra per 50 °F (28 °C) Classic or Classic MV per 50 °F (28 °C) Ultra for Flow(2) -40 to 185 °F (-40 to 85 °C) ±0.13% reading up to 8:1 DP turndown from URL; ±[0.13 + 0.0187 (URL/RDG(4))] % reading to 100:1 DP turndown from URL 3051SMV_ _ 3: Differential Pressure & Temperature 3051SMV_ _ 4: Differential Pressure Range 2 - 5(3) ± (0.009% URL + 0.025% span) from 1:1 to 10:1; ± (0.018% URL + 0.
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Reference Manual Appendix A: Reference Data 00809-0100-4803, Rev DA April 2013 Power supply effect Less than ±0.005% of calibrated span per volt change in voltage at the transmitter terminals Electromagnetic Compatibility (EMC) Meets all relevant requirements of EN 61326 and NAMUR NE-21.(1) Transient protection (Option T1) Meets IEEE C62.41.2-2002, Location Category B 6 kV crest (0.5 s - 100 kHz) 3 kA crest (8 × 20 microseconds) 6 kV crest (1.2 × 50 microseconds) Meets IEEE C37.90.
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Appendix A: Reference Data Reference Manual April 2013 00809-0100-4803, Rev DA A.1.2 Functional specifications Range and sensor limits Range 3051SMV Differential Pressure Range and Sensor Limits Minimum Span Ultra and Ultra for Flow Range Limits Classic and Classic MV Lower (LRL)(1) Upper (URL) 0 0.1 inH2O (0,25 mbar) 0.1 inH2O (0,25 mbar) 3.0 inH2O (7,5 mbar) -3.0 inH2O (-7,5 mbar) 1 0.5 inH2O (1,24 mbar) 0.5 inH2O (1,24 mbar) 25.0 inH2O (62,3 mbar) -25.0 inH2O (-62,3 mbar) 2 1.
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Reference Manual Appendix A: Reference Data 00809-0100-4803, Rev DA April 2013 Service 3051SMV_P (Direct Process Variable output): Liquid, gas, and vapor applications 3051SMV_M (Mass and Energy Flow output): Some fluid types are only supported by certain measurement types Fluid Compatibility with Pressure and Temperature Compensation • Available — Not available Fluid Types Ordering Code Measurement Type Liquids Saturated Steam Superheated Steam Gas and Natural Gas 1 DP / P/ T (Full Compensati
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Appendix A: Reference Data Reference Manual April 2013 00809-0100-4803, Rev DA Load limitations Maximum loop resistance is determined by the voltage level of the external power supply, as described by: 3051SMV Transmitter Maximum Loop Resistance = 43.5 * (Power Supply Voltage – 12.0) Load (Ohms) 1322 1000 500 Operating Region 0 12.0 20 30 Voltage (Vdc) 42.4 The Field communicator requires a minimum loop resistance of 250 for communication.
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Reference Manual Appendix A: Reference Data 00809-0100-4803, Rev DA April 2013 3051SMV_ _ 3: Differential Pressure & Temperature 3051SMV_ _ 4: Differential Pressure Operates within specifications between static line pressures of 0.5 psia and 3626 psig; 4500 psig (310,3 bar) for option code P9 6092 psig (420 bar) for option code P0 (Classic only) Range 0: 0.5 psia to 750 psig (0,03 to 51,71 bar) Range 1: 0.
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Appendix A: Reference Data Reference Manual April 2013 00809-0100-4803, Rev DA Turn-On time Performance within specifications less than 5 seconds for 3051SMV (typical) after power is applied to the transmitter. Volumetric displacement Less than 0.005 in3 (0,08 cm3) Damping Analog output response to a step change is user-selectable from 0 to 60 seconds for one time constant. Each variable can be individually adjusted. This software damping is in addition to sensor module response time.
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Appendix A: Reference Data A.1.3 Reference Manual 00809-0100-4803, Rev DA April 2013 Physical specifications Electrical connections /2–14 NPT, G1/2, and M20 × 1.5 (CM20) conduit. HART interface connections fixed to terminal block. 1 Process connections /4–18 NPT on 21/8-in. centers 1 /2–14 NPT and RC 1/2 on 2-in.(50.8mm), 21/8-in. (54.0 mm), or 21/4-in. (57.
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Reference Manual Appendix A: Reference Data 00809-0100-4803, Rev DA April 2013 Bolts Plated carbon steel per ASTM A449, Type 1 Austenitic 316 SST per ASTM F593 ASTM A453, Class D, Grade 660 SST ASTM A193, Grade B7M alloy steel ASTM A193, Class 2, Grade B8M SST Alloy K-500 Sensor module fill fluid Silicone or inert halocarbon. Paint Polyurethane Cover O-rings Buna-N Shipping weights for 3051S MultiVariable Transmitter 3051SMV with PlantWeb housing: 6.
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Reference Manual Appendix A: Reference Data 00809-0100-4803, Rev DA April 2013 Table A-2. Transmitter option weights Option Code Option Add lb (kg) 1J, 1K, 1L 1A, 1B, 1C M5 3.5 (1,6) 1.1 (0,5) 0.8 (0,4) 1.6 (0,7) 1.2 (0,5) 1.7 (0,8) 1.7 (0,8) 1.6 (0,7) 1.3 (0,6) 3.2 (1,5) 3.6 (1,6) 1.9 (0,9) 3.6 (1,6) 3.2 (1,5) 12.6 (5,7) 15.9 (7,2) 6.8 (3,1) 8.2 (3,7) 7.8 (3,5) 13.
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Appendix A: Reference Data Reference Manual April 2013 00809-0100-4803, Rev DA A.2 Dimensional drawings Dimensions are in inches (millimeters). Process adapters (option D2) and Rosemount 305 integral manifolds must be ordered with the transmitter. PlantWeb Housing with Coplanar SuperModule Platform and 305 Coplanar Integral Manifold 4.55 (116) 4.20 (107) 8.53 (217) 9.63 (245) 6.44 (164) PlantWeb Housing with Coplanar SuperModule Platform and Coplanar Flange 4.55 (116) 4.20 (107) 8.53 (217) 9.
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Reference Manual Appendix A: Reference Data 00809-0100-4803, Rev DA April 2013 Coplanar Flange Mounting Configurations Pipe Mount Panel Mount 2.58 (66) 4.55 (116) 6.15 (156) 2.81 (71) 4.72 (120) 6.25 (159) 3.
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Appendix A: Reference Data Reference Manual April 2013 00809-0100-4803, Rev DA PlantWeb Housing with Coplanar SuperModule Platform and 305 Traditional Integral Manifold 1 /2-14 NPT on mounting adapters 1.63 (41) 3.56 (90) Max open 1 /4-18 NPT Drain vent valve 2.13 (54) 1.05 (27) 3.42 (87) 1.10 (28) 2.70 (69) 6.80 (173) Max open 9.72 (247) Max open PlantWeb Housing with Coplanar SuperModule Platform and Traditional Flange 9.26 (235) 1.63 (41) 2.13 (54) 3.
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Reference Manual Appendix A: Reference Data 00809-0100-4803, Rev DA April 2013 Traditional Flange Mounting Configurations Pipe Mount 305 Integral Manifold Panel Mount 10.70 (272) 3.56 Max open (90 Max open) 8.18 (208) 2.62 (67) 1.10 (28) 3.42 (87) 2.62 (67) 7.70 (196) 0.93 (24) 13.03 (331) 4.85 (123) 3.56 Max open (90 Max open) 1.10 (28) 3.42 (87) 1.94 (49) 7.70 (196) 26 5.
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Appendix A: Reference Data Reference Manual April 2013 00809-0100-4803, Rev DA A.3 Ordering information A.3.1 Rosemount 3051S MultiVariable transmitter Table 1. Rosemount 3051S Scalable MultiVariable transmitter ordering information ★ The Standard offering represents the most common options. The starred options (★) should be selected for best delivery. __The Expanded offering is subject to additional delivery lead time.
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Reference Manual Appendix A: Reference Data 00809-0100-4803, Rev DA April 2013 Table 1. Rosemount 3051S Scalable MultiVariable transmitter ordering information ★ The Standard offering represents the most common options. The starred options (★) should be selected for best delivery. __The Expanded offering is subject to additional delivery lead time.
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Appendix A: Reference Data Reference Manual April 2013 00809-0100-4803, Rev DA Table 1. Rosemount 3051S Scalable MultiVariable transmitter ordering information ★ The Standard offering represents the most common options. The starred options (★) should be selected for best delivery. __The Expanded offering is subject to additional delivery lead time.
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Appendix A: Reference Data April 2013 Reference Manual 00809-0100-4803, Rev DA Table 1. Rosemount 3051S Scalable MultiVariable transmitter ordering information ★ The Standard offering represents the most common options. The starred options (★) should be selected for best delivery. __The Expanded offering is subject to additional delivery lead time. Options (Include with selected model number) RTD Cable (RTD Sensor must be ordered separately) Standard C12 RTD Input with 12 ft. (3.
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Reference Manual Appendix A: Reference Data 00809-0100-4803, Rev DA April 2013 Table 1. Rosemount 3051S Scalable MultiVariable transmitter ordering information ★ The Standard offering represents the most common options. The starred options (★) should be selected for best delivery. __The Expanded offering is subject to additional delivery lead time.
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Appendix A: Reference Data Reference Manual 00809-0100-4803, Rev DA April 2013 Table 1. Rosemount 3051S Scalable MultiVariable transmitter ordering information ★ The Standard offering represents the most common options. The starred options (★) should be selected for best delivery. __The Expanded offering is subject to additional delivery lead time.
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Appendix A: Reference Data Reference Manual April 2013 00809-0100-4803, Rev DA A.3.2 Rosemount 300SMV Housing Kit Table A-3.
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Appendix A: Reference Data April 2013 Reference Manual 00809-0100-4803, Rev DA External ground screw assembly Standard D4 External Ground Screw Assembly Product certifications Standard ★ Standard E1 I1 N1 ND K1 E4 I4 K4 E5 I5 K5 E6 I6 K6 Standard ATEX Flameproof ★ ATEX Intrinsic Safety ★ ATEX Type n ★ ATEX Dust ★ ATEX Flameproof, Intrinsic Safety, Type n, Dust (combination of E1, I1, N1, and ND) ★ TIIS Flameproof ★ TIIS Intrinsic Safety ★ TIIS Flameproof and Intrinsic Safety (combination E4 and I4) ★ F
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Appendix A: Reference Data Reference Manual April 2013 00809-0100-4803, Rev DA A.4 Accessories A.4.1 Rosemount Engineering Assistant (EA) sSoftware packages The Rosemount Engineering Assistant software supports flow configuration for the 3051S MultiVariable. The package is available with or without modem and connecting cables. All configurations are packaged separately.
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Reference Manual Appendix A: Reference Data 00809-0100-4803, Rev DA April 2013 A.5 Exploded view diagram The following drawing shows the name and location for commonly ordered spare parts.
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Reference Manual Appendix A: Reference Data April 2013 00809-0100-4803, Rev DA A.6 Spare Parts Sensor Modules See Rosemount 3051S MultiVariable ordering table in Appendix A (page 27) for ordering spare sensor modules. Use housing style code 00 within the 3051S MultiVariable model number. - Typical Model Number: 3051SMV 3 M 1 2 G 3 R 2 E11 A 00 C21 Feature Board Eletronics and Housing Assembly See Rosemount 300SMV Ordering Information on page 33 for ordering spare housings or feature boards.
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Appendix A: Reference Data April 2013 Reference Manual 00809-0100-4803, Rev DA Nickel-plated Carbon Steel 03151-9200-0025 SST 03151-9200-0022 Cast C-276 03151-9200-0023 Cast Alloy 400 03151-9200-0024 Gage/Absolute Coplanar Flange Nickel-plated Carbon Steel 03151-9200-1025 SST 03151-9200-1022 Cast C-276 03151-9200-1023 Cast Alloy 400 03151-9200-1024 Coplanar Flange Alignment Screw (package of 12) 03151-9202-0001 Traditional Flange SST 03151-9203-0002 Cast C-276 03151-9203-0003 Cast Al
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Reference Manual Appendix A: Reference Data April 2013 00809-0100-4803, Rev DA Ni Plated CS Adapters 03031-1300-0115 Flange Adapter Part Number Nickel-plated Carbon Steel 03151-9259-0005 SST 03151-9259-0002 Cast C-276 03151-9259-0003 Cast Alloy 400 03151-9259-0004 Drain/Vent Valve Kits (each kit contains parts for one transmitter) Part Number Differential Drain/Vent Kits SST Valve Stem and Seat Kit 03151-9268-0022 Alloy C-276 Valve Stem and Seat Kit 03151-9268-0023 Alloy K-500 Valve Ste
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Reference Manual Appendix A: Reference Data 00809-0100-4803, Rev DA April 2013 Traditional Flange Bracket Kits B1 Bracket, 2-in. pipe mount, CS bolts 03151-9272-0001 B2 Bracket, panel mount, CS bolts 03151-9272-0002 B3 Flat Bracket for 2-in.
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Reference Manual 00809-0100-4803, Rev DA Appendix A: Reference Data April 2013 ASTM A 453, Class D Grade 660 (set of 4) 03151-9280-0005 ASTM A193, Grade B8M, Class 2 (set of 4) 03151-9280-0006 Flange/Adapter Bolt Kit {73 mm (2.88 in.
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Appendix A: Reference Data April 2013 42 Reference Manual 00809-0100-4803, Rev DA Specifications and Reference Data
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Reference Manual Appendix B: Product Certifications 00809-0100-4803, Rev DA Appendix B April 2013 Product Certifications Approved manufacturing locations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Ordinary location certification for FM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . European directive information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
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Reference Manual Appendix B: Product Certifications 00809-0100-4803, Rev DA April 2013 B.4.1 Hazardous Locations Certifications North American certifications FM approvals E5 Explosion-proof for Class I, Division 1, Groups B, C, and D; dust-ignition proof for Class II and Class III, Division 1, Groups E, F, and G; hazardous locations; enclosure Type 4X, conduit seal not required.
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Reference Manual Appendix B: Product Certifications 00809-0100-4803, Rev DA ND April 2013 ATEX Dust Certificate No.: BAS01ATEX1303X T105°C (-20 °C  Tamb  85 °C) Vmax = 42.4 volts max A = 24 mA IP66 1180 II 1 D Special conditions for safe use (x) The user must ensure that the maximum rated voltage and current (42.4 volts, 22 milliampere, DC) are not exceeded.
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Reference Manual Appendix B: Product Certifications 00809-0100-4803, Rev DA April 2013 INMETRO certifications E2 INMETRO Flameproof Certificate No.: NCC 12.1128 X Ex d IIC T6/T5 Ga/Gb T6 (-50 °C Tamb  +65 °C) T5 (-50 °C  Tamb  +80 °C) Special conditions for safe use (x) 1.
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Reference Manual Appendix B: Product Certifications 00809-0100-4803, Rev DA April 2013 IECEx certifications I7 IECEx Intrinsic Safety Certificate No.: IECExBAS08.0025X Ex ia IIC T4 (Ta = -60 °C to 70 °C) -HART IP66 Table B-2. Input parameters Loop / Power Groups Ui = 30 V Ii = 300 mA Pi = 1.0 W Ci = 14.8 nF Li = 0 HART HART HART HART HART Special conditions for safe use (x) The 3051SMV HART 4-20mA is not capable of withstanding the 500 V test as defined in clause 6.3.12 of IEC 60079-11.
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Appendix B: Product Certifications Reference Manual 00809-0100-4803, Rev DA April 2013 Combinations of certifications Stainless steel certification tag is provided when optional approval is specified. Once a device labeled with multiple approval types is installed, it should not be reinstalled using any other approval types. Permanently mark the approval label to distinguish it from unused approval types.
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Reference Manual 00809-0100-4803, Rev DA B.5 Installation drawings B.5.
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Appendix B: Product Certifications Reference Manual April 2013 00809-0100-4803, Rev DA 16 Product Certifications
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Reference Manual Appendix B: Product Certifications 00809-0100-4803, Rev DA April 2013 Product Certifications 17
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Appendix B: Product Certifications Reference Manual April 2013 00809-0100-4803, Rev DA 18 Product Certifications
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Reference Manual Appendix B: Product Certifications 00809-0100-4803, Rev DA April 2013 Product Certifications 19
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Appendix B: Product Certifications B.5.
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Reference Manual Appendix B: Product Certifications 00809-0100-4803, Rev DA April 2013 Product Certifications 21
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Appendix B: Product Certifications Reference Manual April 2013 00809-0100-4803, Rev DA 22 Product Certifications
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Reference Manual Appendix B: Product Certifications 00809-0100-4803, Rev DA April 2013 Product Certifications 23
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Appendix B: Product Certifications Reference Manual April 2013 00809-0100-4803, Rev DA 24 Product Certifications
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Reference Manual 00809-0100-4803, Rev DA B.5.
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Appendix B: Product Certifications Reference Manual April 2013 00809-0100-4803, Rev DA 26 Product Certifications
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Reference Manual Appendix B: Product Certifications 00809-0100-4803, Rev DA April 2013 Product Certifications 27
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Appendix B: Product Certifications Reference Manual April 2013 00809-0100-4803, Rev DA 28 Product Certifications
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Reference Manual Index 00809-0100-4803, Rev DA April 2013 Index A Address Changing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Alarm Failure mode values . . . . . . . . . . . . . . . . . . . . . . . . . . Level verification . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Approvals Drawings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . F 41 34 36 15 B Backup Temperature Mode . . . . . . . . . . . . . . . . . . . . . . . .
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Index April 2013 Reference Manual 00809-0100-4803, Rev DA P Piping, impulse . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20 Process connections . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18 R Recall Factory Trim Differential Pressure . . . . . . . . . . . . . . . . . . . . . . . . . . 14 Process Temperature . . . . . . . . . . . . . . . . . . . . . . . . . 17 Static Pressure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16 RTD Wiring . . . . . . . .
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Reference Manual 00809-0100-4803, Rev DA April 2013 Standard Terms and Conditions of Sale can be found at www.rosemount.com/terms_of_sale The Emerson logo is a trademark and service mark of Emerson Electric Co. Rosemount. the Rosemount logotype, and SMART FAMILY are registered trademarks of Rosemount Inc. Coplanar is a trademark of Rosemount Inc. Halocarbon is a trademark of the Halocarbon Products Corporation.o.