Emerson Industrial Automation Installation and Maintenance Manual For IntelliGear Plus™ MD and BW1 Variable Speed Drives c ® 7120 New Buffington Road Florence, KY 41042 Application Engineering: 800 626 2093 www.emerson-ept.com ce us UL Listed E211799 Ind. Cont EQ. 54 DN UL is believed to be a registered trade name and/or trademark of Underwriters Laboratories, Inc. and is NOT owned or controlled by Emerson Power Transmission.
IntelliGear Plus™ Variable Speed MD Gearmotors Thank you for choosing an IntelliGear Plus Gearmotor. General Safety Instructions • Read and follow all instructions carefully. • Disconnect and lock-out power before installation and maintenance. Working on or near energized equipment can result in severe injury or death. • Disconnect power at least 2 minutes prior to servicing to allow capacitors to discharge. Handling wires sooner than this could result in electric shock, severe injury, or death.
IntelliGear Plus™ Variable Speed MD Gearmotors Contents 1 General Information................................................................................................................................. 4 1.1 1.2 1.3 1.4 1.4.1 1.4.2 1.4.3 1.5 1.6 1.6.1 1.6.2 1.6.3 1.8 General operating principle........................................................................................................................ 4 Product name........................................................................
IntelliGear Plus™ Variable Speed MD Gearmotors General Information 1 - General Information 1.1 - General operating principle The IntelliGear Plus is a combination of a 3-phase induction motor and an integrated open loop vector variable speed drive. The motor can be combined with many gear types from Emerson Power Transmission’s range. In the standard product version, the integrated drive does not require any connection other than the power supply.
IntelliGear Plus™ Variable Speed MD Gearmotors 1.4 - Radio-frequency interference: or the drive/motor cable: radiated emissions 1.4.1 - General Variable speed drives use high-speed switches (transistors, semi-conductors) which switch high voltages (around 660V for 3-phase drives) at high frequencies (several kHz). This provides better efficiency and a low level of motor noise.
115 230 XS9507 XS9508 1 ØCATALOG Voltage NUMBER Model No. CBN3001BSCB524.556 CCI 109 Power 5.00 8.52 Ø 3.1500 3.1493 .12 CCI-123G CCI-124G CCI NUMBER CCI Number CCI 109-G 4.5 4.5 Gear Ratio Ø .344 + .007 / -.002 HOLES 6.30 .39 Standard RPM Range 600-19 600-19 Ø .280 HOLES 4 @ 90º AS SHOWN Ø 4.72 Ø 3.94 1.40 5.50 5.90 3.50 11.23 IntelliGear Plus™ Variable Speed MD Gearmotors 1.
IntelliGear Plus™ Variable Speed MD Gearmotors 2 - Installation After connection, ensure that the seals are firmly in place, and that the screws and cable glands are watertight to ensure drive protection. Clear any condensation from the drain holes at the bottom of the motor. 2.1 - General The IntelliGear Plus is usually fitted to the gear and mounted to the machine with flange or foot mounting. The motor fan cools the whole assembly. Make sure that the ventilation air inlet is free of obstruction.
User supplied male Turck connectors can be secured locally using the following information 5 pin connector with 4 meter cable attached = Turck # SB5T - 4 6 pin connector with 4 meter cable attached = Turck # SB6T - 4 NOTE: IF AUTO MODE RUN/STOP CONTACT IS NOT USED, 4-20mA INPUT CONNECTOR PINS 5 & 6 MUST BE JUMPERED TO RUN IN AUTO MODE. IntelliGear Plus™ Variable Speed MD Gearmotors 3.
IntelliGear Plus™ Variable Speed MD Gearmotors 3.
IntelliGear Plus™ Variable Speed MD Gearmotors 5. Operator Pad Each RPD IntelliGear unit has a keypad on the controller lid equipped with operator elements for H-O-A selection, manual control of unit, display of pump speed, faults and the ability to change some factory set parameters. REF.
IntelliGear Plus™ Variable Speed MD Gearmotors 5.
IntelliGear Plus™ Variable Speed MD Gearmotors 5.3 Field Modifications Of Parameters The new IVD controller with keypad allows some factory set parameters to be adjusted in the field. The table below provides the factory settings for each parameter and then optional ranges for selection of a new setting. Follow the steps detailed below, using the keypad “M” key and UP and DOWN arrows to achieve customized settings for your IVD gearmotor.
IntelliGear Plus™ Variable Speed MD Gearmotors 6 - Gear Lubrication Series 3000 CbN gearing is shipped with one of the following synthetic lubricants per the table below. The gear reducer has been filled to accommodate any mounting position. In the case of synthetic oil, the lubricant does not require changing, but it is recommended that proper oil level be checked periodically.
IntelliGear Plus™ Variable Speed MD Gearmotors 7.
IntelliGear Plus™ Variable Speed MD Gearmotors CbN 30 (Quantity Per Unit) 1 254 4 Rep Description Quantity 11 1 Motor adapter 1 5 2 Input shaft 1 3 Pinion 1 4 Internal snap ring 1 6 Bearing 1 8 External snap ring 1 9 Seal 1 10 Pinion pin 1 183 Stud 4 184 Nut 4 Gear Frame Bearing Seal (mm) 6 9 30 6005 2RS 47 x 25 x 7 9 6 8 10 2 3 183 7 184 FRAME 56 8.