Installation Manual Par t Number 3-9000-771Revision A May 2012 DanielTM 3818 LNG Liquid Ultrasonic Meter For Cryogenic Liquefied Natural Gas Applications
Important Safety Instructions Daniel Measurement and Control, Inc. (Daniel) designs, manufactures and tests products to function within specific conditions. Because these products are sophisticated technical instruments, it is important that the owner and operation personnel strictly adhere both to the information printed on the product nameplate and to all instructions provided in this manual prior to installation, operation, and maintenance.
Product operation (Personnel): • To prevent personal injury, personnel must follow all instructions of this manual prior to and during operation of the product. • Follow all warnings, cautions, and notices marked on, and supplied with, this product. • Verify that this is the correct instruction manual for your Daniel product. If this is not the correct documentation, contact Daniel at 1-713-827-6314. You may also download the correct manual from: http://www.daniel.
Signal words and symbols used in this manual Pay special attention to the following signal words, safety alert symbols and statements: Indicates a hazardous situation which, if not avoided, will result in death or serious injury. Indicates a hazardous situation which, if not avoided, could result in death or serious injury. Indicates a hazardous situation which, if not avoided, could result in minor or moderate injury.
Daniel Measurement and Control, Inc. DanielTM 3818 Liquid Ultrasonic Flow Meters NOTICE THE CONTENTS OF THIS PUBLICATION ARE PRESENTED FOR INFORMATIONAL PURPOSES ONLY, AND WHILE EVERY EFFORT HAS BEEN MADE TO ENSURE THEIR ACCURACY, THEY ARE NOT TO BE CONSTRUED AS WARRANTIES OR GUARANTEES, EXPRESSED OR IMPLIED, REGARDING THE PRODUCTS OR SERVICES DESCRIBED HEREIN OR THEIR USE OR APPLICABILITY. ALL SALES ARE GOVERNED BY DANIEL'S TERMS AND CONDITIONS, WHICH ARE AVAILABLE UPON REQUEST.
Warranty 1. LIMITED WARRANTY: Subject to the limitations contained in Section 2 herein, Daniel Measurement & Control, Inc. ("Daniel") warrants that the licensed firmware embodied in the Goods will execute the programming instructions provided by Daniel, and that the Goods manufactured by Daniel will be free from defects in materials or workmanship under normal use and care and Services will be performed by trained personnel using proper equipment and instrumentation for the particular Service provided.
Daniel 3818 LNG Liquid Ultrasonic Meter Installation Manual 3-9000-771 Rev A Table of Contents May 2012 Contents Important Safety Instructions Section 1: Introduction 1.1 Typical Applications .................................................................................... 1 1.2 Features and benefits: ................................................................................. 1 1.3 Acronyms, abbreviations and definitions ....................................................... 2 1.
Table of Contents Daniel 3818 LNG Liquid Ultrasonic Meter Installation Manual May 2012 3-9000-771 Rev A 3.6 Daniel Ultrasonic Meters I/O connections .................................................... 47 3.6.1 Frequency/Digital outputs...............................................................................48 3.6.2 Analog input settings ......................................................................................52 3.6.3 Analog output settings........................................
Daniel 3818 LNG Liquid Ultrasonic Meter Installation Manual 3-9000-771 Rev A List of Tables May 2012 List of Tables Table 1-1 Acronyms, abbreviations and definitions........................................................................ 2 Table 1-2 Meter specifications ....................................................................................................... 8 Table 2-1 Hoist ring part number ...............................................................................................
List of Tables May 2012 iv Daniel 3818 LNG Liquid Ultrasonic Meter Installation Manual 3-9000-771 Rev A List of Tables
Daniel 3818 LNG Liquid Ultrasonic Meter Installation Manual 3-9000-771 Rev A List of Figures May 2012 List of Figures Figure 1-1 Daniel MeterLink download and registration ................................................................ 5 Figure 1-2 3818 LNG Meter with remote mount electronics and band shroud assembly ................ 6 Figure 1-3 Daniel 3810 Series Liquid Ultrasonic Meter ATEX approval .........................................
List of Figures May 2012 vi Daniel 3818 LNG Liquid Ultrasonic Meter Installation Manual 3-9000-771 Rev A Figure 4-11 Gating configuration parameter Edge gated, active high ............................................ 71 Figure 4-12 Gating configuration parameter Edge gated, active low.............................................. 71 Figure 4-13 Gating configuration parameter State gated, active high ............................................
Daniel 3818 LNG Liquid Ultrasonic Meter Installation Manual Section 1: Introduction 3-9000-771 Rev A May 2012 Section 1: Introduction Daniel 3818 LNG Liquid Ultrasonic Flow Meters have various configurations that meet a broad range of customer requirements. Each meter comes fully assembled from DanielTM Measurement and Control, Inc. and all parts and assemblies are tested prior to shipment. Refer to the following documents for additional details: 1.
Section 1: Introduction Daniel 3818 LNG Liquid Ultrasonic Meter Installation Manual May 2012 3-9000-771 Rev A 1.
Daniel 3818 LNG Liquid Ultrasonic Meter Installation Manual Section 1: Introduction 3-9000-771 Rev A May 2012 Table 1-1 Acronyms, abbreviations and definitions Acronym or abbreviation Definition f3/min Cubic foot per minute FODO Output that is user configurable as either a frequency or digital output Gal Gallon HART® Communication Protocol Highway Addressable Remote Transducer communications protocol hr hour (time unit) Hz Hertz (cycles per second, frequency unit) I/O Input/Output IS In
Section 1: Introduction Daniel 3818 LNG Liquid Ultrasonic Meter Installation Manual May 2012 3-9000-771 Rev A Table 1-1 Acronyms, abbreviations and definitions Acronym or abbreviation Definition P/N part number PS power supply (board) psi pounds per square inch (pressure unit) psia pounds per square inch absolute (pressure unit) psig pounds per square inch gage (pressure unit) R Radius rad radian (angle) RAM Random Access Memory RTS Request-to-Send; the RS-232C handshaking signal outp
Daniel 3818 LNG Liquid Ultrasonic Meter Installation Manual 3-9000-771 Rev A 1.4 Section 1: Introduction May 2012 Daniel MeterLink software Daniel MeterLink software has robust features for setting communications parameters, calibrating your meter, collecting logs and reports and monitoring the meter health and alarm statuses. Daniel MeterLink may be downloaded at no charge from: http://www2.emersonprocess.com/en-US/brands/daniel/Flow/ultrasonics/Pages/MeterLink.
Section 1: Introduction Daniel 3818 LNG Liquid Ultrasonic Meter Installation Manual May 2012 1.5 3-9000-771 Rev A 3818 LNG Liquid Ultrasonic Flow Meter design The Daniel 3818 LNG Liquid Ultrasonic Flow Meter is a remote mount, dual transmitter electronics, eight-path (sixteen transducers) in-line meter designed to measure the difference in signal transit time with and against the flow across one or more measurement path(s).
Daniel 3818 LNG Liquid Ultrasonic Meter Installation Manual 3-9000-771 Rev A Section 1: Introduction May 2012 Computer simulations of various velocity profiles demonstrate that eight measurement paths provide an optimum solution for measuring asymmetric flow.
Section 1: Introduction Daniel 3818 LNG Liquid Ultrasonic Meter Installation Manual May 2012 1.6 3-9000-771 Rev A Meter specifications Specifications for Daniel 3818 LNG Liquid Ultrasonic Flow Meters are below: Table 1-2 Meter specifications Liquid meter specifications Meter type Number of paths: Eight path (sixteen transducer) chordal design • Ultrasonic type: Transit-time based measurement Spool piece with integral mount transducers • • Meter performance Linearity • • ± 0.
Daniel 3818 LNG Liquid Ultrasonic Meter Installation Manual Section 1: Introduction 3-9000-771 Rev A May 2012 Table 1-2 Meter specifications Electronic specifications Power Temperature flameproof Transmitter Electronic Enclosure and Base Electronics Enclosure Transducers Meter • 10.4 VDC to 36 VDC • 11 W typical power consumption Serial cable • Belden #9940 or equivalent (22 gauge) — Capacitance (pF/m) 121.397 (conductor to conductor) — Capacitance (pF/m) 219.
Section 1: Introduction Daniel 3818 LNG Liquid Ultrasonic Meter Installation Manual May 2012 3-9000-771 Rev A Table 1-2 Meter specifications Digital, analog, and frequency outputs Frequency/Digital Output(s) The meter has user-configurable selections for either a Frequency Output or Digital status (FODO) (Also see Section 3.6.
Daniel 3818 LNG Liquid Ultrasonic Meter Installation Manual Section 1: Introduction 3-9000-771 Rev A 1.7 1.8 May 2012 Pre-installation considerations • Pipeline equipment code compliance, ANSI, ASME, etc. • Proper Inlet/outlet meter tube piping for reasonable stable flow to the settling chamber (first meter tube spool upstream of the meter). • Electrical safety compliance; UL, ULC, ATEX, IECEx etc.
Section 1: Introduction Daniel 3818 LNG Liquid Ultrasonic Meter Installation Manual May 2012 3-9000-771 Rev A The Daniel 3810 Series Liquid Ultrasonic Meter is approved to the ATEX Directive 94/9/E Figure 1-3 Daniel 3810 Series Liquid Ultrasonic Meter ATEX approval 1.9 Certifications and approvals Daniel 3818 LNG Liquid Ultrasonic Flow Meters have electrical, metrology, intrinsic safety and Pressure Equipment Directive certifications and approvals by the agencies listed below.
Daniel 3818 LNG Liquid Ultrasonic Meter Installation Manual 3-9000-771 Rev A Section 1: Introduction May 2012 Approval Agencies • UL • ULC • DEMKO • NMi • INMETRO • NEPSI • GOSTR IMPORTANT Please consult Daniel for a complete metrology approvals list. 1.10 FCC compliance This equipment has been tested and found to comply with the limits for a Class A digital device, pursuant to Part 15 of the FCC Rules.
Section 1: Introduction May 2012 14 Daniel 3818 LNG Liquid Ultrasonic Meter Installation Manual 3-9000-771 Rev A FCC compliance
Daniel 3818 LNG Liquid Ultrasonic Meter Installation Manual Section 2: Mechanical installation 3-9000-771Rev A May 2012 Section 2: Mechanical installation 2.1 Meter piping, lifting and mounting Refer to the following sections for piping recommendations, lifting with hoist rings and slings, mounting in cooled pipelines and safety warnings and precautions. SURFACE TEMPERATURE HAZARD The meter body and piping may be extremely cold.
Section 2: Mechanical installation Daniel 3818 LNG Liquid Ultrasonic Meter Installation Manual May 2012 3-9000-771 Rev A CRUSHING HAZARD Do not remove flange stabilizers. Attempting to do so may allow the meter to roll, resulting in serious injury or equipment damage. A. A. Flange stabilizers ESCAPING FLUIDS HAZARD The purchaser of the meter is responsible for the selection of Daniel components/seals and materials compatible with the chemical properties of the measurement fluid.
Daniel 3818 LNG Liquid Ultrasonic Meter Installation Manual Section 2: Mechanical installation 3-9000-771Rev A 2.2 May 2012 Meter components Daniel 3818 LNG Liquid Ultrasonic Flow Meters are assembled, configured, and tested at the factory. The meter components include the remote mount co-located Transmitter Electronics Enclosures, the Base Electronics Enclosure and the Meter Body with transducer assemblies. Figure 2-1 Daniel 3818 Liquid Ultrasonic Flow Meter assembly A. B. C. D. E. F. A.
Section 2: Mechanical installation Daniel 3818 LNG Liquid Ultrasonic Meter Installation Manual May 2012 3-9000-771 Rev A EXPLOSION OR FIRE HAZARD Read and follow the instructions below: • Conduit runs must have a sealing fitting within 457mm (18 inches) of the enclosure to reduce the risk of an explosion or a fire. • During operation, keep covers tightly closed. DO NOT open the transmitter electronics enclosures when an explosive atmosphere may be present.
Daniel 3818 LNG Liquid Ultrasonic Meter Installation Manual Section 2: Mechanical installation 3-9000-771Rev A May 2012 Figure 2-2 Piping recommendations unidirectional flow Figure 2-3 Piping recommendations bidirectional flow All pipe lengths are minimum: • D = Nominal pipe size in inches (i.e.
Section 2: Mechanical installation Daniel 3818 LNG Liquid Ultrasonic Meter Installation Manual May 2012 3-9000-771 Rev A • The bore of the mating piping should be within 1% of the meter inside diameter. • The meter is provided with dowel pins to align the meter body bore with the bore of the mating piping. • The Daniel 3818 LNG Liquid Ultrasonic Flow Meter should be mounted in horizontal piping with the chord paths horizontal FAULTY METER INSTALLATION Correctly install the equipment.
Daniel 3818 LNG Liquid Ultrasonic Meter Installation Manual Section 2: Mechanical installation 3-9000-771Rev A 2.4 May 2012 Field hydrostatic pressure testing The Daniel 3818 LNG Liquid Ultrasonic Flow Meter can be hydro-tested without any special preparations. The transducers are not exposed to the process pressure and can remain installed in the meter. The liquid ultrasonic meter pressure containing parts include but are not limited to the transducer housings.
Section 2: Mechanical installation Daniel 3818 LNG Liquid Ultrasonic Meter Installation Manual May 2012 2.5 3-9000-771 Rev A Meter safety for hoist rings and lifting slings A Daniel Liquid Ultrasonic Flow Meter can be safely lifted and maneuvered into and out of a meter run for installation or service by obeying the following instructions.
Daniel 3818 LNG Liquid Ultrasonic Meter Installation Manual Section 2: Mechanical installation 3-9000-771Rev A May 2012 When lifting an ultrasonic meter by itself, Daniel recommends two methods. These methods are: • Using appropriately rated Safety Engineered Swivel Hoist Rings installed in the Daniel Ultrasonic Meter end flanges. • Using appropriately rated lifting slings positioned at designated areas of the Daniel Ultrasonic Meter.
Section 2: Mechanical installation Daniel 3818 LNG Liquid Ultrasonic Meter Installation Manual May 2012 3-9000-771 Rev A Figure 2-5 Safety approved hoist ring and non-compliant eye bolt Safety engineered swivel hoist ring Eye bolt Safety precautions using safety engineered swivel hoist rings Read and follow the safety precautions listed below: 24 1. Meters must only be lifted by personnel properly trained in the safe practices of rigging and lifting. 2.
Daniel 3818 LNG Liquid Ultrasonic Meter Installation Manual 3-9000-771Rev A Section 2: Mechanical installation May 2012 8. Always use separate slings to each hoist ring. NEVER reeve one sling through both hoist rings. The slings must be of equal length. Each sling must have a load rating that equals or exceeds the hoist ring load rating. The angle between the two slings going to the hoist rings must never exceed 90 degrees or the load rating of the hoist rings will be exceeded.
Section 2: Mechanical installation Daniel 3818 LNG Liquid Ultrasonic Meter Installation Manual May 2012 3-9000-771 Rev A 9. Always provide support for the dual transmitter electronics during the lifting operation. Lifting the meter without supporting the electronics, may cause the electronics to fall and cause personal injury or equipment damage. NEVER allow the slings connected to the hoist rings contact the LB conduit bodies. Damage to the enclosure may occur.
Daniel 3818 LNG Liquid Ultrasonic Meter Installation Manual Section 2: Mechanical installation 3-9000-771Rev A May 2012 10. NEVER apply shock loads to the meter. Always lift the meter gradually. If shock loading ever occurs, the hoist ring must be inspected per manufacturer's recommendations prior to be placed in any further service. If a proper inspection cannot be performed, discard the hoist ring. 11.
Section 2: Mechanical installation Daniel 3818 LNG Liquid Ultrasonic Meter Installation Manual May 2012 2.5.2 3-9000-771 Rev A Appropriately rated lifting slings The following instructions are intended to provide general guidelines for proper lifting slings of the Daniel 3818 Ultrasonic meter by itself. These instructions are intended to be followed in addition to your company's standards or the DOE-STD-1090-2004 Hoisting and Rigging standard if such company standards do not exist.
Daniel 3818 LNG Liquid Ultrasonic Meter Installation Manual Section 2: Mechanical installation 3-9000-771Rev A May 2012 3. NEVER attempt to lift the meter using only one sling around the meter. Always use two slings wrapped around each end of the body as shown below. A choker style sling is recommended. Figure 2-8 Correct sling attachment with spreader bar 4. Visually inspect the slings prior to use for any signs of abrasion or other damage.
Section 2: Mechanical installation Daniel 3818 LNG Liquid Ultrasonic Meter Installation Manual May 2012 3-9000-771 Rev A Figure 2-9 Incorrect sling attachment 8. 30 NEVER apply shock loads to the meter. Always lift the meter gradually. If shock loading ever occurs, the slings must be inspected per manufacturer's procedures prior to being placed in any further service.
Daniel 3818 LNG Liquid Ultrasonic Meter Installation Manual 3-9000-771Rev A 2.6 Section 2: Mechanical installation May 2012 Mounting requirements in Liquefied Natural Gas pipelines install sufficient insulation over the meter assembly, shrouds and adjoining upstream and downstream piping. The thickness and type of insulation used is to be determined by the customer for the ambient conditions.
Section 2: Mechanical installation May 2012 Daniel 3818 LNG Liquid Ultrasonic Meter Installation Manual 3-9000-771 Rev A Transducer cables (P/N 1-504-90-128, 15 ft. long maximum) are connected to the Daniel 3818 LNG Liquid Ultrasonic Flow Meter electronics and then routed to the transducers installed in the meter body. Figure 2-10 Transducer cabling conduit A. B. C. D. E. A.Rigid and flexible conduit for routing cables from transducers to Acquisition Module B.
Daniel 3818 LNG Liquid Ultrasonic Meter Installation Manual 3-9000-771Rev A Section 2: Mechanical installation May 2012 The process temperature must not exceed the operating temperature range of the LT-07 transducers. These transducers have an operating range from -196o C (-321o F) to +60o C (+140o F). SURFACE TEMPERATURE HAZARD. The meter body and piping may be extremely cold. Wear appropriate personal protective equipment when coming in contact with the meter. Failure to do so may result in injury.
Section 2: Mechanical installation May 2012 34 Daniel 3818 LNG Liquid Ultrasonic Meter Installation Manual 3-9000-771 Rev A Mounting requirements in Liquefied Natural Gas pipelines
Daniel 3818 LNG Liquid Ultrasonic Meter Installation Manual Section 3: Electrical installation 3-9000-771 Rev A May 2012 Section 3: Electrical installation 3.1 Cable length TTL mode The maximum cable length is 2000 feet when the “TTL” mode is selected. 3.2 Cable length Open Collector mode For the “open collector” mode, the maximum cable length depends on the cable parameters, pull-up resistance used, the maximum frequency to output, and frequency input parameters being driven.
Section 3: Electrical installation Daniel 3818 LNG Liquid Ultrasonic Meter Installation Manual May 2012 3.3 3-9000-771 Rev A Grounding meter electronics Daniel Liquid Ultrasonic Flow Meter electronics should be internally grounded for intrinsically safe operations. Connect a wire to the chassis ground lug installed inside the Transmitter Electronics Enclosure as the primary ground. The internal grounding terminal shall be used as the primary equipment ground.
Daniel 3818 LNG Liquid Ultrasonic Meter Installation Manual Section 3: Electrical installation 3-9000-771 Rev A May 2012 Secondary grounds are located outside of the Transmitter Electronics Enclosure (see Figure 3-2). Figure 3-2 External ground lug A. A.
Section 3: Electrical installation May 2012 3.4 Daniel 3818 LNG Liquid Ultrasonic Meter Installation Manual 3-9000-771 Rev A Conduit seals Daniel 3818 LNG Liquid Ultrasonic Meters require conduit seals for installations in hazardous environments. Adhere to safety instructions to protect personnel and equipment. HAZARDOUS VOLTAGE Do not open the Transmitter Electronics Enclosure in a flammable gas area. Disconnect power before servicing.
Daniel 3818 LNG Liquid Ultrasonic Meter Installation Manual Section 3: Electrical installation 3-9000-771 Rev A 3.4.1 May 2012 Startup for systems using explosion-proof conduit 1. Assemble conduit to the Transmitter Electronics Enclosure. A conduit seal is required within 18 inches (457 mm) of the enclosure. 2. Check to make certain that all power to field wiring is turned OFF. HAZARDOUS VOLTAGE INSIDE Do not open in flammable gas area. Disconnect all power to the meter.
Section 3: Electrical installation Daniel 3818 LNG Liquid Ultrasonic Meter Installation Manual May 2012 3.4.2 3-9000-771 Rev A Startup for systems that use flame-proof cable HAZARDOUS VOLTAGE INSIDE Do not open in flammable gas area. Disconnect all power to the meter. Failure to follow the instructions in this manual may result in serious injury or death. 40 1. Check to make certain that all field wiring power is turned OFF. 2.
Daniel 3818 LNG Liquid Ultrasonic Meter Installation Manual 3-9000-771 Rev A 3.5 Section 3: Electrical installation May 2012 Wiring and I/O Daniel MeterLink uses the TCP/IP protocol to communicate with the 3818 LNG Liquid Ultrasonic Flow Meter electronics instead of Modbus ASCII or RTU. The TCP/IP protocol only works across either Ethernet, RS-485 full duplex (i.e., 4-wire), or RS-232. Daniel MeterLink can communicate with multiple meters if they are multi-dropped using 4-wire full duplex RS-485 mode.
Section 3: Electrical installation Daniel 3818 LNG Liquid Ultrasonic Meter Installation Manual May 2012 3.5.1 3-9000-771 Rev A CPU Module labeling and LED indicators The meter’s metrology mode and the status of the data transfer from the Acquisition Module to the CPU Module is indicated via light-emitting diode (LED) status indicators. The Write PROT. switch prevents overwriting the meter’s configuration, Figure 3-3 CPU Module labeling and LED indicators G. F. C. D. E. B. A. A.
Daniel 3818 LNG Liquid Ultrasonic Meter Installation Manual Section 3: Electrical installation 3-9000-771 Rev A May 2012 Table 3-2 CPU Module labeling and LED functions CPU Module labeling Function and LED functions WRITE PROT. • • DHCP • • • PORT A • • • • MEAS Write-protect mode - with switch in the ON position (default setting) protects configuration and firmware overwrites.
Section 3: Electrical installation Daniel 3818 LNG Liquid Ultrasonic Meter Installation Manual May 2012 3-9000-771 Rev A Ethernet communications The Ethernet port IP address, subnet mask, and gateway address are software-configurable. In addition, a meter can be configured to act as a DHCP (Dynamic Host Configuration Protocol) server to assign an IP address to a PC or laptop running Daniel MeterLink. The DHCP server facility is not intended to act as a general purpose DHCP server for a wider network.
Daniel 3818 LNG Liquid Ultrasonic Meter Installation Manual Section 3: Electrical installation 3-9000-771 Rev A May 2012 Serial connections Use serial cable (Daniel P/N 3-2500-401) to connect to a PC running Daniel MeterLink. The cable is designed for RS-232 communications which is the serial Port A default configuration (see Appendix A field wiring diagram, Daniel Drawing DMC-004936). The DB-9 end of the cable plugs directly into the PC running Daniel MeterLink.
Section 3: Electrical installation Daniel 3818 LNG Liquid Ultrasonic Meter Installation Manual May 2012 3-9000-771 Rev A . If not using Ethernet, a full duplex serial connection is necessary for Daniel MeterLink to communicate with a Daniel 3814 Liquid Ultrasonic Flow Meter.
Daniel 3818 LNG Liquid Ultrasonic Meter Installation Manual Section 3: Electrical installation 3-9000-771 Rev A 3.6 May 2012 Daniel Ultrasonic Meters I/O connections The 3818 LNG Liquid Ultrasonic Flow Meter provides I/O connections on the CPU Module. Figure 3-5 CPU Module I/O connections A. B. C. D. A. Frequency/Digital Output 2 B. Frequency/Digital Output 3 C. Analog Output(2) 4-20mA output D.
Section 3: Electrical installation Daniel 3818 LNG Liquid Ultrasonic Meter Installation Manual May 2012 3.6.1 3-9000-771 Rev A Frequency/Digital outputs The meter has three user-configurable selections for configuring either a Frequency output or Digital output (FODO).
Daniel 3818 LNG Liquid Ultrasonic Meter Installation Manual Section 3: Electrical installation 3-9000-771 Rev A May 2012 Frequency or Digital Outputs (FODO 3) source • FO1A, DO1A, FO1B, DO1B, FO2A, DO2A, FO2B, DO2B • FO1A, DO1A, FO1B, DO1B, FO2A, DO2A, FO2B, DO2B • Frequency output 1A is based on frequency content (Actual - Uncorrected Flow Rate) • Frequency output 1B is based on frequency content and Frequency 1B Phase • Frequency output 2A is based on frequency content (Actual - Uncorrected F
Section 3: Electrical installation Daniel 3818 LNG Liquid Ultrasonic Meter Installation Manual May 2012 3-9000-771 Rev A Table 3-5 Frequency/Digital Outputs possible configurations Frequency/Digital output Frequency /Digital Output 11 Frequency /Digital Output 22 or Frequency /Digital Output 32 Source configuration • • • • Frequency output 1A Frequency output 1B Digital output 1A Digital output 1B • • • • • • • • Frequency output 1A Frequency output 1B Digital output 1A Digital output 1B Frequency
Daniel 3818 LNG Liquid Ultrasonic Meter Installation Manual Section 3: Electrical installation 3-9000-771 Rev A May 2012 Output for FODO1 and Digital Output1 (Group 1 on the CPU Module) share a common ground and have 50V isolation. FODO2 and FODO3 (Group 2 on the CPU Module) share a common ground and have 50V isolation. This allows an output to be connected to a different flow computer. The outputs are opto-isolated from the CPU Module and have a withstand voltage of at least 500V rms dielectric.
Section 3: Electrical installation Daniel 3818 LNG Liquid Ultrasonic Meter Installation Manual May 2012 3.6.2 3-9000-771 Rev A Analog input settings The 3818 LNG Liquid Ultrasonic Flow Meter has the capability to sample analog temperature (Analog Input 1) and pressure (Analog Input 2) with 4-20 mA signals. These analog input signals are configured to sink. The two independent analog input circuits are configured for conventional 4-20 mA service.
Daniel 3818 LNG Liquid Ultrasonic Meter Installation Manual Section 3: Electrical installation 3-9000-771 Rev A 3.6.5 May 2012 DHCP server switch settings The meter can be configured to act as a DHCP server. The DHCP server is enabled/disabled via CPU Module DHCP switch as follows: Table 3-6 DHCP server switch settings 3.6.
Section 3: Electrical installation Daniel 3818 LNG Liquid Ultrasonic Meter Installation Manual May 2012 3.6.8 3-9000-771 Rev A Securing the meter Security seals protect the integrity of the meter metrology and prevent tampering with transducer assemblies. The following sections detail how to properly seal the Daniel 3818 LNG Liquid Ultrasonic Flow Meter after commissioning. The security seal wires are commercially available. Be sure to set the WRITE PROT.
Daniel 3818 LNG Liquid Ultrasonic Meter Installation Manual Section 3: Electrical installation 3-9000-771 Rev A May 2012 Procedure 1. Rotate the end cap on Transmitter Electronics Enclosure _H1 clockwise fully closing and compressing the end cap seal. Install the Security latch using a 3mm Allen wrench. 2. Install the security seal wire into and through one of the two holes in the end cap.
Section 3: Electrical installation Daniel 3818 LNG Liquid Ultrasonic Meter Installation Manual May 2012 3-9000-771 Rev A Base Enclosure Security Seals Use the following instructions to install the security seal wire on the Base Enclosure bracket/ cover. Procedure 1. Install security wire seal into and through the hole in the socket head screw on the Base Enclosure Bracket/Cover (maximum wire diameter .078 inch; 2.0mm). Figure 3-10 Base Enclosure wire seal installation A. A.
Daniel 3818 LNG Liquid Ultrasonic Meter Installation Manual 3-9000-771 Rev A 3.6.9 Section 3: Electrical installation May 2012 Sealing the unit The unit should be properly sealed with a sealing compound after electrical connections have been tested according to the customer's Best Practices schedule. Some areas require a witnessed Acceptance Test for the installed system and require that the meter run for a predetermined length of time (approximately one to two weeks) before the unit is sealed.
Section 3: Electrical installation May 2012 58 Daniel 3818 LNG Liquid Ultrasonic Meter Installation Manual 3-9000-771 Rev A Sealing the unit
Daniel 3818 LNG Liquid Ultrasonic Meter Installation Manual Section 4: Configuring a 3818 LNG Meter 3-9000-771 Rev A May 2012 Section 4: Configuring a 3818 LNG Meter After the mechanical and electrical installation is complete and connectivity with the meter is established, use the Daniel MeterLink Software for Gas and Liquid Ultrasonic Meters Quick Start Manual (P/N 3-9000-763) for the initial software installation. 4.
Section 4: Configuring a 3818 LNG Meter Daniel 3818 LNG Liquid Ultrasonic Meter Installation Manual May 2012 3-9000-771 Rev A After you connect to the meter, a message box displays indicating you are connected to the colocated Primary meter. To view the status of the Secondary meter, from the Daniel MeterLink main window press Alt+S. Daniel MeterLink co-located meter dialog Procedure 1. Review the software operating system, hardware and peripheral requirements. 2.
Daniel 3818 LNG Liquid Ultrasonic Meter Installation Manual Section 4: Configuring a 3818 LNG Meter 3-9000-771 Rev A 4.1.1 May 2012 Field Setup Wizard using Daniel MeterLink Procedure 1. Use the Field Setup Wizard-Startup and select the checkboxes that allow proper configuration for your meter (Temperature, Pressure, Meter Corrections, and Meter Outputs). Selections on this page will affect other configuration selections. Select Next to continue to General setup. 2.
Section 4: Configuring a 3818 LNG Meter Daniel 3818 LNG Liquid Ultrasonic Meter Installation Manual May 2012 4.2 3-9000-771 Rev A Using AMS Device Manager to configure the meter This procedure assumes you have AMS Device Manager installed on the host computer and have downloaded the latest Daniel Liquid Ultrasonic Meter Device Description (DD). If not installed, click the link below to download the AMS device installation tool kit. http://www2.emersonprocess.
Daniel 3818 LNG Liquid Ultrasonic Meter Installation Manual Section 4: Configuring a 3818 LNG Meter 3-9000-771 Rev A May 2012 10. Click the Daniel Industries Liquid 3810 Series Rev 1 hyperlink. The file download dialog displays. Click the Save button to save the files to your host system. You may use the default download location or change the directory. 11. AMS file download options 12. Click the Save button to complete the file download. Figure 4-3 AMS file download complete 13.
Section 4: Configuring a 3818 LNG Meter May 2012 Daniel 3818 LNG Liquid Ultrasonic Meter Installation Manual 3-9000-771 Rev A 17. Click the Configure tab, and then select Guided Setup, Manual Setup or Alert Setup.
Daniel 3818 LNG Liquid Ultrasonic Meter Installation Manual 3-9000-771 Rev A Section 4: Configuring a 3818 LNG Meter May 2012 AMS Device Manager - Guided Setup The Guided setup wizard provides configuration parameter settings for the meter. The Guided Setup is a subset of the Manual Setup parameters. Figure 4-6 AMS Device Manager - Guided Setup Note: Before writing configuration changes to your meter, make sure you have saved the Configuration file and Maintenance log. Procedure 1.
Section 4: Configuring a 3818 LNG Meter May 2012 Daniel 3818 LNG Liquid Ultrasonic Meter Installation Manual 3-9000-771 Rev A 4. After all of the data shown below is entered, click Apply to write the parameters to the meter. a. b. c. Click the Frequency/Digital Outputs tab to configure Frequency/Digital Output 1, 2 and 3 Source and drive Mode. Select the Source for each Frequency/Digital output and select the desired drive Mode.
Daniel 3818 LNG Liquid Ultrasonic Meter Installation Manual 3-9000-771 Rev A Section 4: Configuring a 3818 LNG Meter May 2012 a. b. c. d. e. f. Click Start to activate the zero flow calibration. The default duration is four minutes. The status bar indicates the per cent complete. Wait for the When the per cent status shows Completed Successfully, select End Zero to process the results.
Section 4: Configuring a 3818 LNG Meter Daniel 3818 LNG Liquid Ultrasonic Meter Installation Manual May 2012 3-9000-771 Rev A d. Click the All Variables tab to view a graphical display of the Primary, Secondary, Third and Fourth Variables. Figure 4-8 AMS Device Manager - Service Tools All Variables status indicators 9. Click the OK button to return to the Overview page. 10. Enable the Write Protect switch on the CPU Module to protect the meter’s configuration. 11.
Daniel 3818 LNG Liquid Ultrasonic Meter Installation Manual Section 4: Configuring a 3818 LNG Meter 3-9000-771 Rev A May 2012 AMS Device Manager - Manual Setup Use the Manual Setup wizard to configure the meter’s parameters. See Figure 4-4 and Figure 4-5 and from the AMS Device Manager Configure menu click Manual Setup. Figure 4-10 AMS Device Manager - Configure Manual Setup Procedure 1.
Section 4: Configuring a 3818 LNG Meter Daniel 3818 LNG Liquid Ultrasonic Meter Installation Manual May 2012 3-9000-771 Rev A 6. Click the Frequency/Digital Outputs tab. Follow the configuration instructions in the AMS Device Manager - Guided Setup, Step 3 a.). (Refresh Note: If changes are made to any Source variable on this page, apply the changes and navigate to the Guided Setup page. Navigate back to the Manual Setup for the changes to be reflected in other Manual Setup pages).
Daniel 3818 LNG Liquid Ultrasonic Meter Installation Manual Section 4: Configuring a 3818 LNG Meter 3-9000-771 Rev A May 2012 b.
Section 4: Configuring a 3818 LNG Meter Daniel 3818 LNG Liquid Ultrasonic Meter Installation Manual May 2012 3-9000-771 Rev A 12. Click the Alert Setup tab (from the main Configuration page). Figure 4-15 Configure Flow Analysis Alert 13. Click the Flow Analysis tab to select Configure Reverse Flow Detection, if desired. The default setting is Disabled. Click the Disabled button to send the feature command to the meter. Check for a response error.
Daniel 3818 LNG Liquid Ultrasonic Meter Installation Manual Section 4: Configuring a 3818 LNG Meter 3-9000-771 Rev A May 2012 14. Click the Service Tools tab to access the device alerts, variables, trends and maintenance statuses or to edit the configuration parameters. a. Click the Service Tools|Alerts tab. If an alert condition exists, the alert type and description displays. Recommended actions are listed to assist you in a resolution.
Section 4: Configuring a 3818 LNG Meter Daniel 3818 LNG Liquid Ultrasonic Meter Installation Manual May 2012 3-9000-771 Rev A c. Click the Service Tools|Variables tab. The Variables page displays tabs for the device’s Flow Data, Path Information, Flow Totals, and All Variables). Figure 4-18 AMS Device Manager - Service Tools d. e. f. 74 The Service Tools|Flow Data page includes charts for flow and sound velocities.
Daniel 3818 LNG Liquid Ultrasonic Meter Installation Manual 3-9000-771 Rev A Section 4: Configuring a 3818 LNG Meter May 2012 g. Click Service Tools|Variables|All Variables tab to view Primary, Secondary, Third and Fourth Variable parameter status. Figure 4-19 AMS Device Manager - Service Tools All Variables Gauges display each variable’s status as good or bad. If a status is bad refer to the Service Tools Alerts page for recommended actions to resolve the alert condition.
Section 4: Configuring a 3818 LNG Meter Daniel 3818 LNG Liquid Ultrasonic Meter Installation Manual May 2012 3-9000-771 Rev A h. Click the Service Tools|Trends tab to display the device variables (uncorrected volume flow rate, pressure and temperature) trends. Figure 4-20 AMS Device Manager - Service Tools Trends Primary and Secondary variables display real-time uncorrected volume flow rate trends. The third and fourth variables charts displays trends for temperature and pressure. 15.
Daniel 3818 LNG Liquid Ultrasonic Meter Installation Manual Section 4: Configuring a 3818 LNG Meter 3-9000-771 Rev A 4.3 May 2012 Using a Field Communicator to configure the meter important Follow all guidelines and precautions described in the Field Communicator User Manual and in the 3818 LNG Liquid Ultrasonic Flow Meter documentation when working in a hazardous area.
Section 4: Configuring a 3818 LNG Meter Daniel 3818 LNG Liquid Ultrasonic Meter Installation Manual May 2012 3-9000-771 Rev A Procedure 1. Remove electrical power to the meter. If installed, remove the endcap security latches and seals and then, remove the endcap. 2. Refer to the Field Communicator Users Manual wiring diagrams and commissioning instructions provided with your handheld device. Register the product to activate the end user license. 3.
Daniel 3818 LNG Liquid Ultrasonic Meter Installation Manual Section 4: Configuring a 3818 LNG Meter 3-9000-771 Rev A May 2012 5. Wire Analog Input 1 (AI1) and Analog Output 1 (AO1) as shown in Figure 4-22. Figure 4-22 Field Communicator wiring diagram for the 3818 LNG Meter 6. Use the leads provided with the Field Communicator to connect to your device. 7. Press and hold the Power button on the Field Communicator until the green light blinks. 8.
Section 4: Configuring a 3818 LNG Meter Daniel 3818 LNG Liquid Ultrasonic Meter Installation Manual May 2012 4.4 3-9000-771 Rev A Security seals for the meter For the integrity of the meter metrology and to prevent tampering with the transmitter electronics and transducer assemblies, attach security latches on the end caps and install security wires on the Transmitter Electronics Enclosure end caps, the Bracket/Cover cap head screws. See Section 3.6.8 and Section 3.6.9.
Daniel 3818 LNG Liquid Ultrasonic Meter Installation Manual Engineering drawings 3-9000-771 Rev A May 2012 Appendix A: Engineering drawings APPENDIX APAGE 498 A.
Engineering drawings May 2012 82 Daniel 3818 LNG Liquid Ultrasonic Meter Installation Manual 3-9000-771 Rev A Daniel 3818 LNG Liquid Ultrasonic Flow Meter drawings
Daniel 3818 LNG Liquid Ultrasonic Meter Installation Manual Open source licenses 3-9000-771 Rev A May 2012 Appendix B: Open source licenses A Source code for executable files or libraries included in this product is provided per the indicated license in the table below. Hyperlinks to the controlling organization's websites are included in Section B.1 through Section B.4. Table B-1 Open source licences Package File specification License Summary base_libs-1.
Open source licenses Daniel 3818 LNG Liquid Ultrasonic Meter Installation Manual May 2012 3-9000-771 RevA Package File specification License Summary strace-4.5.14-1 strace BSD trace system calls associated with a running pro sysconfig-1.2-1 sysconfig GPL System configuration package sysfsutils-2.1.0-1 sysfsutils GPL/LGPL sysfs utilities tcpdump-3.8.3-1 tcpdump BSD A network traffic monitoring tool termcap-1.2-1 termcap BSD minimal /etc/termcap needed by minicom etc u-boot-1.3.
Daniel 3818 LNG Liquid Ultrasonic Meter Installation Manual 3-9000-771 Rev A Open source licenses May 2012 The GNU General Public License (GPL) Version 2, June 1991 Copyright (C) 1989, 1991 Free Software Foundation, Inc. 59 Temple Place, Suite 330, Boston, MA 02111-1307 USA Everyone is permitted to copy and distribute verbatim copies of this license document, but changing it is not allowed. Preamble The licenses for most software are designed to take away your freedom to share and change it.
Open source licenses Daniel 3818 LNG Liquid Ultrasonic Meter Installation Manual May 2012 3-9000-771 RevA For example, if you distribute copies of such a program, whether gratis or for a fee, you must give the recipients all the rights that you have. You must make sure that they, too, receive or can get the source code. And you must show them these terms so they know their rights.
Daniel 3818 LNG Liquid Ultrasonic Meter Installation Manual Open source licenses 3-9000-771 Rev A May 2012 TERMS AND CONDITIONS FOR COPYING, DISTRIBUTION AND MODIFICATION 0. This License applies to any program or other work which contains a notice placed by the copyright holder saying it may be distributed under the terms of this General Public License.
Open source licenses Daniel 3818 LNG Liquid Ultrasonic Meter Installation Manual May 2012 3-9000-771 RevA 2. You may modify your copy or copies of the Program or any portion of it, thus forming a work based on the Program, and copy and distribute such modifications or work under the terms of Section 1 above, provided that you also meet all of these conditions: a) You must cause the modified files to carry prominent notices stating that you changed the files and the date of any change.
Daniel 3818 LNG Liquid Ultrasonic Meter Installation Manual Open source licenses 3-9000-771 Rev A May 2012 In addition, mere aggregation of another work not based on the Program with the Program (or with a work based on the Program) on a volume of a storage or distribution medium does not bring the other work under the scope of this License. 3.
Open source licenses May 2012 Daniel 3818 LNG Liquid Ultrasonic Meter Installation Manual 3-9000-771 RevA If distribution of executable or object code is made by offering access to copy from a designated place, then offering equivalent access to copy the source code from the same place counts as distribution of the source code, even though third parties are not compelled to copy the source along with the object code. 4.
Daniel 3818 LNG Liquid Ultrasonic Meter Installation Manual 3-9000-771 Rev A Open source licenses May 2012 Program by all those who receive copies directly or indirectly through you, then the only way you could satisfy both it and this License would be to refrain entirely from distribution of the Program.
Open source licenses Daniel 3818 LNG Liquid Ultrasonic Meter Installation Manual May 2012 3-9000-771 RevA conditions either of that version or of any later version published by the Free Software Foundation. If the Program does not specify a version number of this License, you may choose any version ever published by the Free Software Foundation. 10.
Daniel 3818 LNG Liquid Ultrasonic Meter Installation Manual Open source licenses 3-9000-771 Rev A May 2012 How to Apply These Terms to Your New Programs If you develop a new program, and you want it to be of the greatest possible use to the public, the best way to achieve this is to make it free software which everyone can redistribute and change under these terms. To do so, attach the following notices to the program.
Open source licenses Daniel 3818 LNG Liquid Ultrasonic Meter Installation Manual May 2012 3-9000-771 RevA The hypothetical commands `show w' and `show c' should show the appropriate parts of the General Public License. Of course, the commands you use may be called something other than `show w' and `show c'; they could even be mouse-clicks or menu items--whatever suits your program.
Daniel 3818 LNG Liquid Ultrasonic Meter Installation Manual Open source licenses 3-9000-771 Rev A B.2 May 2012 GNU Lesser General Public License GNU LESSER GENERAL PUBLIC LICENSE Version 3, 29 June 2007 Copyright © 2007 Free Software Foundation, Inc. Everyone is permitted to copy and distribute verbatim copies of this license document, but changing it is not allowed.
Open source licenses Daniel 3818 LNG Liquid Ultrasonic Meter Installation Manual May 2012 3-9000-771 RevA The "Corresponding Application Code" for a Combined Work means the object code and/or source code for the Application, including any data and utility programs needed for reproducing the Combined Work from the Application, but excluding the System Libraries of the Combined Work. 1. Exception to Section 3 of the GNU GPL.
Daniel 3818 LNG Liquid Ultrasonic Meter Installation Manual Open source licenses 3-9000-771 Rev A May 2012 4. Combined Works.
Open source licenses Daniel 3818 LNG Liquid Ultrasonic Meter Installation Manual May 2012 3-9000-771 RevA 5. Combined Libraries.
Daniel 3818 LNG Liquid Ultrasonic Meter Installation Manual Open source licenses 3-9000-771 Rev A B.3 May 2012 BSD Open Source License For more details about the Open SourceTM BSD license or the Open Source Initiative, follow the link below: http://www.opensource.org/licenses/bsd-license.php Copyright (c) , All rights reserved.
Open source licenses Daniel 3818 LNG Liquid Ultrasonic Meter Installation Manual May 2012 B.4 3-9000-771 RevA M.I.T License For more details about the Open SourceTM MIT license or the Open Source Initiative follow the link below: http://www.opensource.org/licenses/mit-license.
Daniel 3818 LNG Liquid Ultrasonic Meter Installation Manual 3-9000-771 Rev A Appendix C: Index C.1 Manual index A Acronyms, abbreviations and definitions ......................... 2 American Drill Bushing Company ..................................... 27 AMS Device Manager - Manual Setup .............................. 69 AMS™ Suite Device Manager................................................ 2 Analog input switch settings ..................................................... 52 output switch settings ..
Index Daniel 3818 LNG Liquid Ultrasonic Meter Installation Manual May 2012 Meter safety appropriately rated lifting slings ............................... 28 Base Enclosure security seals ...................................... 56 Base Enclosure wire seal installation ........................ 56 electronics enclosure wire seal .................................. 55 end flanges tapped flat-counterbore hole ............. 23 engineered swivel hoist rings .....................................
DANIELTM Measurement and Control, Inc. Returned Material Authorization Repair Form for Used Equipment Including Decontamination/Cleaning Statement A Return Material Authorization (RMA) number must be obtained prior to returning any equipment for any reason. Download the RMA form from the Support Services web page by selecting the link below. http://www2.emersonprocess.com/EN-US/BRANDS/DANIEL/SUPPORT-SERVICES/Pages/ Support-Services.aspx 1.
Shipping Requirements Failure to comply with this procedure will result in the shipment being refused. 1. Write the RMA number on the shipping package. 2. Inside the package include one copy of this document and all required Material Safety Data Sheets (MSDS) 3. Outside of the package attach one copy of this document and all required Material Safety Data Sheets (MSDS). THIS EQUIPMENT, BEING RETURNED "FOR REPAIR," HAS BEEN COMPLETELY DECONTAMINATED AND CLEANED.
Daniel Gas and Liquid Ultrasonic Flow Meters power PlantWeb by communicating health and process variable information via the HART® protocol and are core components of the PlantWeb digital plant architecture. Emerson Process Management Daniel Measurement and Control, Inc. 11100 Brittmoore Park Drive Houston, TX 77041 T+1 713-467-6000 F+1 713-827-4805 www.emerson.com Copyright© 2012 Daniel Measurement and Control, Inc. and Daniel Measurement Services, Inc.
