Instruction Manual PN 51-399VP/rev.
ESSENTIAL INSTRUCTIONS READ THIS PAGE BEFORE PROCEEDING! Rosemount Analytical designs, manufactures, and tests its products to meet many national and international standards. Because these instruments are sophisticated technical products, you must properly install, use, and maintain them to ensure they continue to operate within their normal specifications.
MODEL 399VP pH/ORP TABLE OF CONTENTS MODEL 399VP pH/ORP SENSOR TABLE OF CONTENTS SECTION 1.0 1.1 1.2 1.3 TITLE DESCRIPTION AND SPECIFICATIONS .......................................................... Features and Applications................................................................................. Physical Specifications...................................................................................... Ordering Information ......................................................................
MODEL 399VP pH/ORP TABLE OF CONTENTS MODEL 399VP pH/ORP SENSOR LIST OF FIGURES Figure No. 2-1 2-2 2-3 2-4 2-5 2-6 2-7 2-8 3-1 3-2 3-3 3-4 3-5 3-6 3-7 3-8 3-9 3-10 3-11 3-12 3-13 3-14 3-15 3-16 3-17 3-18 3-19 3-20 3-21 3-22 3-23 Title Sensor Dimensions ........................................................................................... Model 399VP Shown in Various Flow-Through Installations............................. Model 399VP Shown in Low Flow Cell Assembly ....................................
MODEL 399VP pH/ORP SENSOR SECTION 1.0 DESCRIPTION AND SPECIFICATIONS SECTION 1.0. DESCRIPTION AND SPECIFICATIONS 1.1 1.2 1.3 FEATURES AND APPLICATIONS PHYSICAL SPECIFICATIONS ORDERING INFORMATION 1.1 FEATURES AND APPLICATIONS 1.2 PHYSICAL SPECIFICATIONS The Rosemount Analytical Model 399VP Sensor measures the pH or the Oxidation Reduction Potential (ORP) of aqueous solutions in pipelines, open tanks, or ponds. It is suitable for virtually all applications where a low cost sensor is required.
MODEL 399VP pH/ORP SENSOR SECTION 1.0 DESCRIPTION AND SPECIFICATIONS 1.3 ORDERING INFORMATION The Model 399VP pH/ORP Sensor is available with custom glass electrodes housed in a molded Tefzel body with 1 in. MNPT threads suitable for insertion, submersion or flow through installation. The sensor includes a general purpose hemi bulb pH electrode (flat bulb optional) or a platinum ORP electrode and a double or triple junction gel filled reference electrode.
MODEL 399VP pH/ORP SENSOR SECTION 2.0 INSTALLATION SECTION 2.0. INSTALLATION 2.1 2.2 2.3 2.4 2.5 UNPACKING AND INSPECTION MOUNTING FLOW-THROUGH INSTALLATIONS INSERTION INSTALLATIONS SUBMERSION INSTALLATIONS 2.1 UNPACKING AND INSPECTION. 2.2 MOUNTING. Inspect the carton for any damage. If damage is detected, contact the carrier immediately. Inspect the hardware. Make sure all the items on the packing list are present and in good condition. Notify the factory if any part is missing.
MODEL 399VP pH/ORP SENSOR SECTION 2.0 INSTALLATION INCH MILLIMETER FIGURE 2-1.
MODEL 399VP pH/ORP SENSOR SECTION 2.0 INSTALLATION 2.3 FLOW-THROUGH INSTALLATIONS. The Model 399VP Sensor has a 1 in. MNPT process connection at the front and back end of the sensor for mounting directly into a 1 in. or 1½ in. tee. See Figure 2-2 for installation configurations. It is recommended that shut-off valves be provided for sensor removal and service. NOTE Large pipe wrenches must not be used to tighten the sensor into a flange or other type of mounting.
MODEL 399VP pH/ORP SENSOR SECTION 2.0 INSTALLATION The see-through flow cell is perfect for processes where flow regulation is desired. Tubing (1/4 inch) is needed for connection to the process or sample stream. FIGURE 2-3. MODEL 399VP SHOWN IN LOW FLOW CELL ASSEMBLY (PN 23728-00) 2.4 INSERTION INSTALLATIONS. The Model 399VP sensor has forward and rear facing 1 in. MNPT process connections for pipeline installations (see Figure 2-4 or 2-5) and flange connections.
MODEL 399VP pH/ORP SENSOR SECTION 2.0 INSTALLATION The Insertion Adapter mounts Model 399VP into a 1-1/2 inch NPT process pipe. Unscrewing the hex nut allows easy sensor removal without twisting the sensor cable. FIGURE 2-5. MODEL 399VP WITH INSERTION ADAPTER (PN 23242-02) 2.5 SUBMERSION INSTALLATIONS. The Model 399VP Sensor has a 1 in. MNPT process connection at the back of the sensor (see Figure 2-1). Utilizing a standard 1 in. union (such as PN 9330022), the sensor may be mounted to a 1 in.
MODEL 399VP pH/ORP SENSOR SECTION 2.0 INSTALLATION HANDRAIL MOUNTING KIT (PN 1000857) The Handrail Mounting Kit does not include a pull box, pipe, or coupling. Sensor and junction box are sold separately. FIGURE 2-6. SENSOR SHOWN IN HANDRAIL MOUNTING ASSEMBLY (PN 11275-01) The Handrail Mounting Assembly can be used in applications where Model 399VP needs to be placed in a pond, tank, aeration basin, or open channel. Handrail Mounting Assembly includes all parts seen in drawing; sensor is sold separately.
MODEL 399VP pH/ORP SENSOR SECTION 2.0 INSTALLATION FIGURE 2-7. JET SPRAY CLEANER (PN 12707-00) USED WITH MODEL 399VP The Pipe Mount Union Accessory (PN 9330022) is ideal for connecting Model 399VP to a pipe for insertion into a pond, tank, aeration basin, or open channel. The Jet Spray Cleaner eliminates routine manual sensor maintenance by cleaning Model 399VP with water or compressed air. Flow through the cleaner can be controlled by a solenoid valve. (Model 399 with integral cable shown) FIGURE 2-8.
MODEL 399VP pH/ORP SENSOR SECTION 3.0 WIRING SECTION 3.0. WIRING Figures 3-2 thru 3-23 provide the diagrams for wiring the 399VP sensor to various analyzer/transmitters. 1. If the cable needs to be extended, use a high quality cable available from Rosemount Analytical. Refer to Figures 3-2 through 3-23 for the appropriate junction box part number and the corresponding wiring details.
MODEL 399VP pH/ORP SENSOR SECTION 3.0 WIRING MODEL 399VP FIGURE 3-1. Wire and Connector Pin Functions FIGURE 3-2. Model 81 Wiring FIGURE 3-3. Model 1181 Wiring FIGURE 3-4.
MODEL 399VP pH/ORP SENSOR FIGURE 3-5. Model 54 Wiring FIGURE 3-7. Model 1181, 1050/1060, and 1003/1023 Wiring through Remote Junction Box 12 SECTION 3.0 WIRING FIGURE 3-6. Model 2081 Wiring FIGURE 3-8.
MODEL 399VP pH/ORP SENSOR FIGURE 3-9. Model 81 Wiring through Remote Junction Box SECTION 3.0 WIRING FIGURE 3-10. Model 3081 & 4081 Wiring through Remote Junction Box FIGURE 3-11. Model 1055-22-32 Wiring FIGURE 3-12.
MODEL 399VP pH/ORP SENSOR 14 SECTION 3.0 WIRING FIGURE 3-13. Model 1054 Wiring FIGURE 3-14. Model 1054A/B and 2054 Wiring FIGURE 3-15. Model 1054 Wiring through a Remote Junction Box FIGURE 3-16.
MODEL 399VP pH/ORP SENSOR SECTION 3.0 WIRING FIGURE 3-17. Model SCL-(P/Q) Wiring FIGURE 3-18. Model 2700 Wiring FIGURE 3-19. Model 54epH Wiring FIGURE 3-20.
MODEL 399VP pH/ORP SENSOR DWG. NO. 41055107 SECTION 3.0 WIRING REV. C FIGURE 3-21. Wiring Model 399VP-09, 400, 401, 402, 403, and 404 to Model 1055 (Pipe/Wall Mount).
MODEL 399VP pH/ORP SENSOR DWG. NO. 41055108 SECTION 3.0 WIRING REV. C FIGURE 3-22. Wiring Model 399VP-09, 400, 401, 402, 403, and 404 to Model 1055 (Panel Mount).
MODEL 399VP pH/ORP SENSOR SECTION 3.0 WIRING FIGURE 3-23. Preparation of Extension Cable (PN 9200273) This cable is shipped as a raw cable. Cable must be prepared, as shown above, before installation. To avoid preparing raw cable, PN 23646-01 can be used. PN 23646-01 cable offers the wires already prepared for installation.
MODEL 399VP pH/ORP SENSOR SECTION 4.0 START-UP AND CALIBRATION SECTION 4.0. START-UP AND CALIBRATION 4.1 4.2 4.3 SENSOR PREPARATION pH CALIBRATION ORP CALIBRATION 4.1 SENSOR PREPARATION Shake down the sensor to remove any air bubbles that may be present in the tip of the pH glass bulb. In most cases, the pH sensor can simply be installed as shipped, and readings with an accuracy of ± 0.6 pH may be obtained.
MODEL 399VP pH/ORP SENSOR SECTION 4.0 START-UP AND CALIBRATION 4.3 ORP CALIBRATION Most industrial applications have a number of ORP reactions occurring in sequence or simultaneously. There can be several components that are oxidized or reduced by the reagents that are used. Theoretically, the ORP potential is absolute because it is the result of the oxidation-reduction equilibrium.
MODEL 399VP pH/ORP SENSOR SECTION 5.0 MAINTENANCE SECTION 5.0. MAINTENANCE 5.1 5.2 5.3 5.4 5.1 GENERAL AUTOMATIC TEMPERATURE COMPENSATOR pH ELECTRODE CLEANING ORP PLATINUM ELECTRODE CHECK GENERAL The Model 399VP sensor is a disposable type sensor and therefore requires minimum maintenance. The sensor should be kept clean and free of debris and sediment at all times. The frequency of cleaning, by wiping or brushing with a soft cloth or brush, is determined by the nature of the solution being measured.
MODEL 399VP pH/ORP SENSOR 5.3 SECTION 5.0 MAINTENANCE pH ELECTRODE CLEANING If the electrode is coated or dirty, clean as follows: 1. Remove the sensor from process. 2. Wipe the glass bulb with a soft, clean, lint free cloth or tissue. If this does not remove the dirt or coating, go to Step 3 (detergents clean oil and grease; acids remove scale). 3. Wash the glass bulb in a mild detergent solution and rinse it in clean water. If this does not clean the glass bulb, go to Step 4.
MODEL 399VP pH/ORP SENSOR SECTION 6.0 TROUBLESHOOTING SECTION 6.0. TROUBLESHOOTING TROUBLESHOOTING. The table below lists common problems, causes and remedies typically encountered in process measurement. Problem Probable Cause Remedy Meter reads off scale (display reads overrange). T.C. element shorted. Check T.C. element as instructed in Section 5.2 and replace sensor if defective. Sensor not in process. Sample stream is low or air bubbles are present.
MODEL 399VP pH/ORP SENSOR SECTION 7.0 RETURN OF MATERIAL SECTION 7.0 RETURN OF MATERIAL 7.1 GENERAL. To expedite the repair and return of instruments, proper communication between the customer and the factory is important. Before returning a product for repair, call 1-949-757-8500 for a Return Materials Authorization (RMA) number. 7.2 WARRANTY REPAIR. The following is the procedure for returning instruments still under warranty: 1. Call Rosemount Analytical for authorization. 2.
RETURN OF MATERIALS REQUEST C U S T O M E R N O T I C E T O FROM: •IMPORTANT! This form must be completed to ensure expedient factory service.
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WARRANTY Seller warrants that the firmware will execute the programming instructions provided by Seller, and that the Goods manufactured or Services provided by Seller will be free from defects in materials or workmanship under normal use and care until the expiration of the applicable warranty period. Goods are warranted for twelve (12) months from the date of initial installation or eighteen (18) months from the date of shipment by Seller, whichever period expires first.
The right people, the right answers, right now. ON-LINE ORDERING NOW AVAILABLE ON OUR WEB SITE http://www.raihome.com Specifications subject to change without notice. Credit Cards for U.S. Purchases Only. Emerson Process Management Liquid Division 2400 Barranca Parkway Irvine, CA 92606 USA Tel: (949) 757-8500 Fax: (949) 474-7250 http://www.raihome.com © Rosemount Analytical Inc.
