Instruction manual

ControlWave Micro Instruction Manual (CI-ControlWave Micro)
Revised May-2011 Contents iii
Contents
Chapter 1 – Introduction 1-1
1.1 Scope of the Manual .................................................................................................................1-2
1.2 Physical Description..................................................................................................................1-2
1.3 Housings ...................................................................................................................................1-4
1.4 CPU Module..............................................................................................................................1-4
1.5 Power Supply/Sequencer Module (PSSM)...............................................................................1-7
1.6 Expansion Communications Modules.......................................................................................1-9
1.7 I/O Modules...............................................................................................................................1-9
1.8 Software Tools ........................................................................................................................1-10
Chapter 2 – Installation 2-1
2.1 Site Considerations ...................................................................................................................2-1
2.1.1 Class I, Div 2 Installation Considerations......................................................................2-2
2.2 Installation Overview.................................................................................................................2-2
2.2.1 Unpacking Components................................................................................................2-3
2.2.2 Mounting the Housing ...................................................................................................2-8
2.2.3 Grounding the Housing .................................................................................................2-9
2.3 Power Supply/Sequencer Module (PSSM).............................................................................2-10
2.3.1 General Information about the PSSM.........................................................................2-10
2.3.2 PSSM Installation Overview........................................................................................2-12
2.3.3 Setting Jumpers on the PSSM....................................................................................2-12
2.3.4 Setting Mode Switch SW1 on the PSSM ....................................................................2-13
2.3.5 General Wiring Guidelines ..........................................................................................2-13
2.3.6 Wiring a Bulk DC Power Supply to the PSSM ............................................................2-14
2.3.7 Wiring an External Alarm or Annunciator to the Watchdog Connector (OPTIONAL).2-15
2.4 CPU Module............................................................................................................................2-17
2.4.1 Setting Jumpers on the CPU Module..........................................................................2-19
2.4.2 Setting DIP Switches on the CPU Module..................................................................2-20
2.4.3 Connections to RS-232 Serial Port(s) on CPU or ECOM Modules ............................2-23
2.4.4 Connections to RS-485 Serial Port(s) on CPU or ECOM Modules ............................2-26
2.4.5 Connections to Ethernet Port(s) on the CPU Module.................................................2-29
2.5 Expanded Communications Module (ECOM).........................................................................2-31
2.5.1 RS-232 Ports...............................................................................................................2-32
2.5.2 RS-485 Ports...............................................................................................................2-33
2.5.3 Radio Modem Port (Type 1 ECOM only) ....................................................................2-33
2.5.4 Modem Port (Type 1 ECOM only)...............................................................................2-35
2.6 Bezels......................................................................................................................................2-38
2.7 Optional Display/Keypads.......................................................................................................2-39
Chapter 3 – I/O Modules 3-1
3.1 Module Placement ....................................................................................................................3-2
3.2 Wiring ........................................................................................................................................3-2
3.2.1 Local Termination..........................................................................................................3-3
3.2.2 Remote Termination......................................................................................................3-3
3.2.3 Shielding and Grounding...............................................................................................3-4
3.3 Isolated Digital Input (DI) Module..............................................................................................3-5
3.4 Isolated Digital Output (DO) Module .......................................................................................3-10
3.5 Non-isolated Digital Input/Output (DI/O) Module ....................................................................3-14
3.6 Non-isolated Analog Input/Output & Analog Input Module .....................................................3-17
3.7 Non-isolated High Speed Counter (HSC) Input Module .........................................................3-21