Instruction manual

ControlWave Micro Instruction Manual (CI-ControlWave Micro)
iv Contents Revised May-2011
3.8 Isolated Analog Input (AI) Module...........................................................................................3-25
3.9 Isolated Analog Output (AO) Module......................................................................................3-29
3.10 Non-isolated Mixed I/O (MI/O) Module ...................................................................................3-32
3.11 Isolated Vac Digital Input Module ...........................................................................................3-38
3.12 Relay Isolated Vac/Vdc Digital Output Module.......................................................................3-40
3.13 Isolated Digital Input/Output (DI/O) Module............................................................................3-42
3.14 Isolated Resistance Temperature Device (RTD) Input Module ..............................................3-45
3.15 Isolated Low Level Analog Input (LLAI) Module .....................................................................3-48
3.16 Non-isolated HART
®
/BTI Interface Module.............................................................................3-53
Internally Sourced Transmitters .............................................................................................3-57
Externally Sourced Transmitters ............................................................................................3-58
Chapter 4 – Operation 4-1
4.1 Powering Up/Powering Down the ControlWave Micro .............................................................4-1
4.2 Setting the Operating Mode (Run/Remote/Local Switch or Mode Switch)...............................4-2
4.3 Communicating with the ControlWave Micro............................................................................4-3
4.3.1 Default Comm Port Settings .........................................................................................4-3
4.3.2 Collecting Data from the ControlWave Micro................................................................4-4
4.4 Creating and Downloading an Application (ControlWave Project) ...........................................4-4
4.5 Creating and Maintaining Backups ...........................................................................................4-5
4.5.1 Creating a Zipped Project File (*.ZWT) For Backup .....................................................4-6
4.5.2 Saving Flash Configuration Parameters (*.FCP)..........................................................4-7
4.5.3 Backing up Data............................................................................................................4-8
Chapter 5 – Service and Troubleshooting 5-1
5.1 Upgrading Firmware..................................................................................................................5-2
5.2 Removing or Replacing Components .......................................................................................5-5
5.2.1 Accessing Modules for Testing.....................................................................................5-5
5.2.2 Removing/Replacing the Bezel.....................................................................................5-6
5.2.3 Removing/Replacing the CPU Module .........................................................................5-6
5.2.4 Removing/Replacing the PSSM....................................................................................5-6
5.2.5 Removing/Replacing an I/O Module .............................................................................5-7
5.2.6 Removing/Replacing the Backup Battery .....................................................................5-7
5.2.7 Enabling / Disabling the Backup Battery.......................................................................5-8
5.3 General Troubleshooting Procedures.......................................................................................5-9
5.3.1 Checking LEDs .............................................................................................................5-9
5.3.2 Checking Wiring/Signals.............................................................................................5-15
5.4 WINDIAG Diagnostic Utility.....................................................................................................5-16
5.4.1 Available Diagnostics..................................................................................................5-18
5.5 Core Updump..........................................................................................................................5-22
Appendix A – Special Instructions for Class I, Division 2 Hazardous Locations A-1
Appendix D – Radio Installation D-1
Appendix Z – Sources for Obtaining Material Safety Data Sheets (MSDS) Z-1
Index IND-1