Instruction manual

ManualsBrandsEmerson ManualsWire ConnectorsCP400

Type TM600

D103126X012

Instruction Manual

Form 5839

April 2013

www.fisherregulators.com

Type TM600 Integral True-Monitor™ Regulator

Figure 1. Type TM600 Integral Monitor Installed on Types CS403, CP403, and CS803 Regulators

Table of Contents

Introduction ...............................................................1

Speci cations ............................................................2

Principle of Operation ...............................................3

Installation.................................................................3

Startup.....................................................................10

Adjustment...............................................................10

Shutdown ................................................................ 10

Maintenance and Testing ........................................10

Regulator Reassembly ............................................ 12

Parts Ordering ........................................................12

Parts List ................................................................. 12

TYPICAL CP403

TYPICAL CS803

TYPICAL CS403

AND CSB403

TYPE TM600

INTEGRAL MONITOR

TYPE TM600

INTEGRAL MONITOR

TYPE TM600

INTEGRAL MONITOR

PRIMARY

REGULATOR

PRIMARY

REGULATOR

PRIMARY

REGULATOR

Introduction

Scope of the Manual

This manual provides instructions for the Installation,

Startup, Adjustment, Maintenance, and Parts

Ordering information for the Type TM600 Integral

True-Monitor regulator.

The Type TM600 must be installed on service

regulators with body connections suitable for the

Type TM600.

Summary of content (16 pages)

PAGE 1
Type TM600 Instruction Manual Form 5839 April 2013 Type TM600 Integral True-Monitor™ Regulator PRIMARY REGULATOR TYPE TM600 INTEGRAL MONITOR TYPICAL CS803 PRIMARY REGULATOR TYPE TM600 INTEGRAL MONITOR TYPE TM600 INTEGRAL MONITOR PRIMARY REGULATOR TYPICAL CP403 TYPICAL CS403 AND CSB403 Figure 1.
PAGE 2
Type TM600 Specifications The Specifications section lists the specifications for Type TM600 configurations. The following information is stamped on the nameplate of the Type TM600: Spring Range and Orifice Size. Additional operating information is located on the Primary Regulator nameplate.
PAGE 3
Type TM600 MONITOR CONTROL SPRING MONITOR ADJUSTING SCREW VALVE STEM ADJUSTING SCREW CONTROL SPRING RELIEF VALVE SPRING MONITOR DISk Pressure Retaining PLUG (DO NOT REMOVE IF PRESSURIZED) MONITOR LEVER VALVE Disk LEVER MONITOR ORIFICE oRIFICE Pressure Retaining PLUG (DO NOT REMOVE IF PRESSURIZED) Primary Regulator INTEGRAL MONITOR M1061 INLET PRESSURE OUTLET PRESSURE ATMOSPHERIC PRESSURE Figure 2.
PAGE 4
Type TM600 INTERNAL REGISTRATION PLUG BLOCKS THE OUTLET PRESSURE COMMUNICATION FROM THE OUTLET OF THE VALVE BODY TO THE INTEGRAL MONITOR. THIS ALLOWS THE DOWNSTREAM CONTROL LINE TO CONTROL THE INTEGRAL MONITOR. Install downstream control line. Integral Monitor control line should be separated from the primary regulator control line to provide monitor function if damage should occur to the primary regulator downstream control line.
PAGE 5
Type TM600 Table 1. Type CS403 Setpoints and Associated True-MonitorTM Setpoints, with Token Relief PRIMARY REGULATOR Typical Regulator Setpoint Spring Range INTEGRAL MONITOR Spring Part Number Spring Color Inch w.c. mbar Inch w.c. mbar 4 10 3.5 to 5 9 to 13 GE30198X012 Red 5 12 4.5 to 6.5 11 to 16 GE30195X01 Purple 7 17 6 to 8 15 to 20 GE30188X012 Gold 11 14 27 35 7.
PAGE 6
Type TM600 Table 2. Type CS403 Setpoints and Associated True-MonitorTM Setpoints, without Token Relief PRIMARY REGULATOR Typical Regulator Setpoint Inch w.c. 4 5 7 11 14 18 1 psig 2 psig 3 psig 4 psig 5 psig mbar 10 12 17 27 35 45 69 138 207 276 345 Spring Range Inch w.c. 3.5 to 5 4.5 to 6.5 6 to 8 7.5 to 11 10 to 14 12 to 19 mbar 9 to 13 11 to 16 15 to 20 19 to 28 25 to 35 30 to 48 18 inches w.c. to 1 psig 45 to 69 1 to 2 psig 69 to 138 2 to 5.5 psig 2 to 5.
PAGE 7
Type TM600 Table 3. Type CP403 Setpoints and Associated True-MonitorTM Setpoints, with Token Relief PRIMARY REGULATOR Typical Regulator Setpoint psig mbar 1 69 2 138 Spring Range psig Spring Part Number mbar 1 to 2 INTEGRAL MONITOR 69 to 138 GE30199X012 Monitor Setpoint Spring Color Yellow Stripe Spring Range Spring Part Number Spring Color psig mbar psig mbar 5 345 3.6 to 6 248 to 414 GE30192X012 Dark Blue 5.5 379 5.1 to 7.5 352 to 517 GE33121X012 Red Table 4.
PAGE 8
Type TM600 Table 6. Types CS803 and CS823 Setpoints and Associated True-MonitorTM Setpoints, without Token Relief PRIMARY REGULATOR Factory Setpoint Type Inch w.c. mbar Spring Part Number 4 10 GE30337X012 7 CS803IN and CS803EN 11 14 1 psig 2 psig CS823IN and CS823EN 3 psig 5 psig 8 17 27 35 69 138 207 345 GE30338X012 GE30339X012 GE30340X012 GE30341X012 GE30342X012 GE46922X012 GE30343X012 INTEGRAL MONITOR Spring Range Inch w.c. mbar Spring Color 3.5 to 6 9 to 15 Red 5.
PAGE 9
Type TM600 Table 7. Types CS803 and CS823 Setpoints and Associated True-MonitorTM Setpoints, with Token Relief PRIMARY REGULATOR Factory Setpoint Type CS803IT and CS803ET Inch w.c. mbar Spring Part Number 4 10 GE30337X012 3.5 to 6 9 to 15 Red 7 17 GE30338X012 5.5 to 8.
PAGE 10
Type TM600 regulator in a straight run of pipe. If it is impossible to comply with this recommendation due to the pipe arrangement, it may be better to make the control line taps nearer the regulator outlet rather than downstream of a block valve. Do not make the tap near any elbow, swage, or nipple which might cause turbulence. For optimal performance, use as large of a control line as practical.
PAGE 11
Type TM600 Restart gas utilization equipment according to normal startup procedures. Due to normal wear or damage that may occur from external sources, this Integral Monitor should be inspected and maintained periodically. The frequency of inspection and replacement of parts depends upon the severity of service conditions or the requirements of local, state, and federal rules and regulations.
PAGE 12
Type TM600 replace if necessary. Unscrew disk retaining screw (key 36D) while holding the middle diaphragm retainer (key 36H) fixed. 6. Remove disk retaining screw and disk retainer (keys 36D and 36J). Remove disk (key 36I) and inspect and replace monitor housing/disk O-ring (key 36Q) if necessary. Inspect monitor diaphragm (key 36E) and replace if necessary. Inspect disk/middle retainer O-ring (key 36R) and replace if necessary. 7.
PAGE 13
Type TM600 cs400 series assembly reference torque: 55 to 65 inch-pounds / 6.2 to 7.3 N•m torque: 10 to 13 foot-pounds / 1.1 to 1.5 N•m 36S 36T 17 90 91 GE35391-C true-monitorTM assembly Figure 4.
PAGE 14
55 Type TM600 100 1 TORQUE: 15 to 30 inch-pounds / 1.7 to 3.4 N•m L1 L2 L1 L1 L1 62 60 96 65 L2 10 L2 38 55 11 20 19 18 21 4 2 3 L2 6 5 11 20 7 19 21 18 95 16 TORQUE: 63 to 90 inch-pounds / 7.1 to 10 N•m 15 9 8 22 51 14 13 L2 TORQUE: 15 to 30 inch-pounds / 1.7 to 3.4 N•m TORQUE: 15 to 30 inch-pounds / 1.7 to 3.
PAGE 15
Type TM600 L2 21 PRESSURE RETAINING PLUG (DO NOT REMOVE WHILE UNIT IS PRESSURIZED) 36F 36V S 36P L2 36U 36G 36O 36B L2 36J TORQUE: 45 to 55 inch-pounds / 5.1 to 6.2 N•m 36D 36A 36C L2 36K 36H 36N 36R L2 L2 TORQUE: 45 to 55 inch-pounds / 5.1 to 6.2 N•m 36I L2 36Q L2 36E GE35391-E APPLY SEALANT (S) or LUBRICANT (L)(1): L2 = Extreme Low Temperature Bearing Grease S = Medium Strength Pipe Sealant with PTFE 1.
PAGE 16
Type TM600 A 55B 45 43 55A 51 54 56 53 NOTE DIRECTION OF RETAINER RING INSTALLATION NON-RELIEF GE35391-B APPLY ADHESIVE (A)(1) A = ADHESIVE 1. Adhesive must be selected such that they meet the temperature requirements. Figure 6. Main Diaphragm Assembly Industrial Regulators Natural Gas Technologies TESCOM Emerson Process Management Regulator Technologies, Inc. Emerson Process Management Regulator Technologies, Inc.