Bulletin 71.1:CP400 September 2014 CP400 Series Commercial/Industrial Pressure Loaded Pressure Reducing Regulators P1182 typical type cp400 regulator P1410 P1522 Typical type CP403 Regulator WITH INTEGRAL TRUE-MONITOR™ PROTECTION typical Type CP404 REGULATOR WITH INTEGRAL SLAM-SHUT MODULE Figure 1.
Bulletin 71.1:CP400 TYPE 67CP PRESSURE LOADING REGULATOR CLOSING SPRING DIAPHRAGM HEAD DIAPHRAGM LOWER CASING VALVE STEM P1562 ORIFICE EXTERNAL CONTROL LINE PLUG (DO NOT REMOVE IF UNIT IS PRESSURIZED) LEVER VALVE DISK Figure 2.
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Bulletin 71.1:CP400 Specifications (continued) Approximate Weights With threaded body Type CP400: 11 lbs / 5 kg Type CP403: 20.5 lbs / 9 kg Type CP404: 13.2 lbs / 6 kg Approximate Weights (continued) Add 8.6 lbs / 4 kg to weights listed with flanged body Designed, Tested and Evaluated Consistent with: ASME B16, ASME Section VIII DIV I, ASTM B117 (Corrosion Resistance) Table 1.
Bulletin 71.1:CP400 TYPE 67CP PRESSURE LOADING REGULATOR CONTROL SPRING CLOSING SPRING VALVE DISK MAIN REGULATOR ORIFICE M1065 inlet pressure INLET PRESSURE Outlet pressure OUTLET PRESSURE atmospheric pressure ATMOSPHERIC PRESSURE loading pressure LOADING PRESSURE VALVE STEM LEVER EXTERNAL CONTROL LINE PLUG (DO NOT REMOVE IF UNIT IS PRESSURIZED) Figure 3. Type CP400IN Pressure Loaded Regulator with Internal Pressure Registration Operational Schematic Table 5.
Type CP400ET Pressure Loaded Regulator with Token Re Bulletin 71.1:CP400 TYPE 67CPR PRESSURE LOADING REGULATOR CONTROL SPRING CLOSING SPRING VALVE DISK 3/4 NPT CONTROL LINE CONNECTION ORIFICE M1066 VALVE STEM LEVER inlet pressure INLET PRESSURE Outlet pressure OUTLET PRESSURE atmospheric pressure ATMOSPHERIC PRESSURE loading pressure LOADING PRESSURE Figure 4.
Bulletin 71.1:CP400 TYPE 67CPR PRESSURE LOADING REGULATOR ADJUSTING SCREW CONTROL SPRING MONITOR LEVER GUIDED STEM OPENING SPRING MONITOR DISK EXTERNAL CONTROL LINE PLUG (DO NOT REMOVE IF UNIT IS PRESSURIZED) VALVE STEM WIDE-OPEN INTEGRAL MONITOR REGULATOR PRIMARY REGULATOR M1067 inlet pressure outlet pressure atmospheric pressure loading pressure Figure 5. Type CP403IT Pressure Loaded Regulator with True-Monitor™ and Internal Pressure Registration Operational Schematic Table 6.
Bulletin 71.1:CP400 TYPE 67CP LOADING REGULATOR TYPE VSX4 SLAM-SHUT MODULE EXTERNAL CONTROL LINE PLUG (DO NOT REMOVE IF UNIT IS PRESSURIZED) M1068 inlet pressure outlet pressure atmospheric pressure loading pressure MAIN REGULATOR Figure 6.
Bulletin 71.1:CP400 Table 8. CP404 Series Regulator and Slam-Shut Spring Ranges Overpressure Shutoff (OPSO) Only REGULATOR TYPE Typical Setpoint CP404IN, CP404IT, CP404EN and CP404ET CP404IN and CP404EN psig bar 1 0.07 2 0.14 3 0.21 4 0.28 5 0.34 SLAM-SHUT Spring Range(1) psig bar 1 to 2 0.07 to 0.14 2 to 5 0.14 to 0.34 Overpressure Shutoff (OPSO) Typical Setpoint psig bar 5 0.34 5.5 0.38 8.5 0.59 9.5 0.66 10.5 0.72 11.5 0.79 14 0.97 6 0.41 7 0.48 10 0.69 17 1.
Bulletin 71.1:CP400 Table 10. Type CP403 Overpressure Protection Benefits vs. Additional Seat Protection CP403 Series TRUE-MONITOR™ PROTECTION ADDITIONAL SEAT PROTECTION Damage/nick on seat X X Damage to disk X X Damage or disconnected lever X ---- Damage to diaphragm X ---- Blocked or broken registration to Primary regulator(1) X ---- 1.
Bulletin 71.1:CP400 relief will be activated when the pressure rises and activates the monitoring regulator in order to provide an indication that the monitor is controlling flow instead of the primary regulator. Integral Type VSX4 Slam-Shut Module The Type VSX4 slam-shut module on the CP404 Series regulator is a fast acting safety shutoff device that provides overpressure (OPSO) or over and underpressure (OPSO/UPSO) protection by completely shutting off the flow of gas to the downstream system.
Bulletin 71.1:CP400 Table 12. CP400 Series Internal Registration Flow Capacities for 1 psig / 0.07 bar Setpoint ACCURACY SETPOINT + / - 1% ABS SET RANGE 1 psig -0.16 psi 0.16 psi 1 to 2 psig 0.07 bar -11 mbar 11 mbar 0.07 to 0.14 bar PART NUMBER / COLOR GE30199X012 / Yellow Stripe Capacities in SCFH / Nm3/h of 0.6 Specific Gravity Natural Gas Orifice Size Inlet Pressure 3/16 In. / 4.8 mm SCFH Nm3/h 1/4 In. / 6.4 mm SCFH Nm3/h 3/8 In. / 9.5 mm SCFH Nm3/h Nm3/h 5/8 In. / 16 mm 3/4 In.
Bulletin 71.1:CP400 Table 13. CP400 Series Internal Registration Flow Capacities for 2 psig / 0.14 bar Setpoint ACCURACY SETPOINT + / - 1% ABS SET RANGE 2 psig -0.17 psi 0.17 psi 1 to 2 psig 0.14 bar -12 mbar 12 mbar 0.07 to 0.14 bar PART NUMBER / COLOR GE30199X012 / Yellow Stripe Capacities in SCFH / Nm3/h of 0.6 Specific Gravity Natural Gas Orifice Size Inlet Pressure 3/16 In. / 4.8 mm 1/4 In. / 6.4 mm 3/8 In. / 9.5 mm SCFH Nm3/h SCFH Nm3/h SCFH Nm3/h 1/2 In.
Bulletin 71.1:CP400 Table 14. CP400 Series Internal Registration Flow Capacities for 5 psig / 0.34 bar Setpoint ACCURACY SETPOINT + / - 1% ABS SET RANGE 5 psig -0.2 psi 0.2 psi 2 to 5 psig 0.34 bar -14 mbar 14 mbar 0.14 to 0.34 bar PART NUMBER / COLOR GE27213X012 / Orange Stripe Capacities in SCFH / Nm3/h of 0.6 Specific Gravity Natural Gas Orifice Size Inlet Pressure 3/16 In. / 4.8 mm SCFH Nm /h 3 1/4 In. / 6.4 mm SCFH Nm /h 3 3/8 In. / 9.5 mm SCFH Nm /h 3 SCFH Nm /h 3 5/8 In.
Bulletin 71.1:CP400 Table 15. CP400 Series Internal Registration Flow Capacities for 10 psig / 0.69 bar Setpoint ACCURACY SETPOINT + / - 1% ABS SET RANGE 10 psig -0.25 psi 0.25 psi 5 to 10 psig 0.69 bar -17 mbar 17 mbar 0.34 to 0.69 bar PART NUMBER / COLOR GE39890X012 / Black Stripe Capacities in SCFH / Nm3/h of 0.6 Specific Gravity Natural Gas Orifice Size Inlet Pressure 3/16 In. / 4.8 mm 1/4 In. / 6.4 mm 3/8 In. / 9.5 mm SCFH Nm3/h SCFH Nm3/h SCFH Nm3/h 1/2 In.
Bulletin 71.1:CP400 Table 16. CP400 Series Internal Registration Flow Capacities for 15 psig / 1.0 bar Setpoint ACCURACY SETPOINT + / - 1% abs SET RANGE 15 psig -0.30 psi 0.30 psi 10 to 20 psig 1.0 bar -20 mbar 20 mbar 0.69 to 1.4 bar PART NUMBER / COLOR GE30200X012 / Purple Stripe Capacities in SCFH / Nm3/h oF 0.6 Specific Gravity Natural Gas Orifice Size Inlet Pressure 3/16 In. / 4.8 mm 1/4 In. / 6.4 mm 3/8 In. / 9.5 mm SCFH Nm3/h SCFH Nm3/h SCFH Nm3/h Nm3/h 5/8 In.
Bulletin 71.1:CP400 Table 17. CP400 Series Internal Registration Flow Capacities for 20 psig / 1.4 bar Setpoint ACCURACY SETPOINT + / - 1% abs SET RANGE 20 psig -0.35 psi 0.35 psi 10 to 20 psig 1.4 bar -24 mbar 24 mbar 0.69 to 1.4 bar PART NUMBER / COLOR GE30200X012 / Purple Stripe Capacities in SCFH / Nm3/h oF 0.6 Specific Gravity Natural Gas Orifice Size Inlet Pressure 3/16 In. / 4.8 mm 1/4 In. / 6.4 mm 3/8 In. / 9.5 mm SCFH Nm3/h SCFH Nm3/h SCFH Nm3/h 1/2 In.
Bulletin 71.1:CP400 Table 18. Types CP403 and CP404 Internal Registration Flow Capacities for 2 psig / 0.14 bar Setpoint ACCURACY SETPOINT + / - 1% ABS SET RANGE 2 psig -0.17 psi 0.17 psi 1 to 2 psig 0.14 bar -12 mbar 12 mbar 0.07 to 0.14 bar PART NUMBER / COLOR GE30199X012 / Yellow Stripe Capacities in SCFH / Nm3/h oF 0.6 Specific Gravity Natural Gas Orifice Size Inlet Pressure 3/16 In. / 4.8 mm SCFH Nm3/h 1/4 In. / 6.4 mm SCFH Nm3/h 3/8 In. / 9.5 mm SCFH Nm3/h 1/2 In.
Bulletin 71.1:CP400 Table 20. CP400 Series External Registration Flow Capacities for 1 psig / 0.07 bar Setpoint ACCURACY SETPOINT + / - 1% ABS SET RANGE 1 psig -0.16 psi 0.16 psi 1 to 2 psig 0.07 mbar -11 mbar 11 mbar 0.07 to 0.14 bar PART NUMBER / COLOR GE30199X012 / Yellow Stripe Capacities in SCFH / Nm3/h oF 0.6 Specific Gravity Natural Gas Orifice Size 3/16 In. / 4.8 mm Inlet Pressure 1/4 In. / 6.4 mm SCFH Nm /h SCFH Nm /h 3 3 3/8 In. / 9.5 mm SCFH Nm /h 3 1/2 In.
Bulletin 71.1:CP400 Table 22. CP400 Series External Registration Flow Capacities for 5 psig / 0.34 bar Setpoint ACCURACY SETPOINT + / - 1% ABS SET RANGE 5 psig -0.2 psi 0.2 psi 2 to 5 psig 0.34 bar -14 mbar 14 mbar 0.14 to 0.34 bar PART NUMBER / COLOR GE27213X012 / Orange Stripe Capacities in SCFH / Nm3/h oF 0.6 Specific Gravity Natural Gas Orifice Size Inlet Pressure 3/16 In. / 4.8 mm 1/4 In. / 6.4 mm SCFH Nm3/h SCFH Nm3/h 3/8 In. / 9.5 mm SCFH Nm3/h 1/2 In.
Bulletin 71.1:CP400 Table 24. CP400 Series External Registration Flow Capacities for 15 psig / 1.0 bar Setpoint ACCURACY SETPOINT + / - 1% ABS SET RANGE 15 psig -0.30 psi 0.30 psi 10 to 20 psig 1.0 bar -20 mbar 20 mbar 0.69 to 1.4 bar PART NUMBER / COLOR GE30200X012 / Purple Stripe Capacities in SCFH / Nm3/h oF 0.6 Specific Gravity Natural Gas Orifice Size Inlet Pressure 3/16 In. / 4.8 mm 1/4 In. / 6.4 mm SCFH Nm3/h SCFH Nm3/h 3/8 In. / 9.5 mm SCFH Nm3/h 1/2 In.
Bulletin 71.1:CP400 Table 26. Types CP403 and CP404 External Registration Flow Capacities for 2 psig / 0.14 bar Setpoint ACCURACY SETPOINT + / - 1% ABS SET RANGE 2 psig -0.17 psi 0.17 psi 1 to 2 psig 0.14 bar -12 mbar 12 mbar 0.07 to 0.14 bar PART NUMBER / COLOR GE30199X012 / Yellow Stripe Capacities in SCFH / Nm3/h oF 0.6 Specific Gravity Natural Gas Orifice Size Inlet Pressure 3/16 In. / 4.8 mm SCFH Nm3/h 1/4 In. / 6.4 mm SCFH Nm3/h 3/8 In. / 9.5 mm SCFH Nm3/h 1/2 In.
Bulletin 71.1:CP400 Table 28. Type CP400 Inlet Set Pressure for Pressure Factor Measurement (PFM) Service BODY SIZE, NPS / DN 1-1/4 / 32 1-1/2 / 40 2 / 50 3/16 / 4.8 Inlet Set Pressure SETPOINT psig 2 5 7 10 15 20 2 5 7 10 15 20 2 5 7 10 15 20 bar 0.14 0.34 0.48 0.69 1.0 1.4 0.14 0.34 0.48 0.69 1.0 1.4 0.14 0.34 0.48 0.69 1.0 1.4 psig 60 40 80 80 60 60 80 60 60 80 60 60 60 60 80 60 60 60 1/4 / 6.4 Inlet Set Pressure bar 4.1 2.8 5.5 5.5 4.1 4.1 5.5 4.1 4.1 5.5 4.1 4.1 4.1 4.1 5.5 4.1 4.1 4.
Bulletin 71.1:CP400 Table 30. CP400 Series Internal Registration Flow Capacities for 5 psig / 0.34 bar Setpoint with 1% Pressure Factor Accuracy per Measurement Canada ACCURACY SETPOINT + / - 1% ABS SET RANGE 5 psig -0.2 psi 0.2 psi 2 to 5 psig 0.34 bar -14 mbar 14 mbar 0.14 to 0.34 bar PART NUMBER / COLOR GE27213X012 / Orange Stripe Capacities in SCFH / Nm3/h of 0.6 Specific Gravity Natural Gas Orifice Size Inlet Pressure 3/16 In. / 4.8 mm SCFH Nm3/h 1/4 In. / 6.4 mm SCFH Nm3/h 3/8 In.
Bulletin 71.1:CP400 Table 31. CP400 Series Internal Registration Flow Capacities for 7 psig / 0.48 bar Setpoint with 1% Pressure Factor Accuracy per Measurement Canada ACCURACY SETPOINT + / - 1% ABS SET RANGE 7 psig -0.22 psi 0.22 psi 5 to 10 psig 0.48 bar -15 mbar 15 mbar 0.34 to 0.69 bar PART NUMBER / COLOR GE39890X012 / Black Stripe Capacities in SCFH / Nm3/h of 0.6 Specific Gravity Natural Gas Orifice Size Inlet Pressure 3/16 In. / 4.8 mm SCFH Nm3/h 1/4 In. / 6.4 mm SCFH Nm3/h 3/8 In.
Bulletin 71.1:CP400 Table 32. CP400 Series Internal Registration Flow Capacities for 10 psig / 0.69 bar Setpoint with 1% Pressure Factor Accuracy per Measurement Canada ACCURACY SETPOINT + / - 1% ABS SET RANGE 10 psig -0.25 psi 0.25 psi 5 to 10 psig 0.69 bar -17 mbar 17 mbar 0.34 to 0.69 bar PART NUMBER / COLOR GE39890X012 / Black Stripe Capacities in SCFH / Nm3/h of 0.6 Specific Gravity Natural Gas Orifice Size Inlet Pressure 3/16 In. / 4.8 mm SCFH Nm3/h 1/4 In. / 6.
Bulletin 71.1:CP400 Table 33. CP400 Series Internal Registration Flow Capacities for 15 psig / 1.0 bar Setpoint with 1% Pressure Factor Accuracy per Measurement Canada ACCURACY SETPOINT + / - 1% ABS SET RANGE 15 psig -0.30 psi 0.30 psi 10 to 20 psig 1.0 bar -20 mbar 20 mbar 0.69 to 1.4 bar PART NUMBER / COLOR GE30200X012 / Purple Stripe Capacities in SCFH / Nm3/h of 0.6 Specific Gravity Natural Gas Orifice Size Inlet Pressure 3/16 In. / 4.8 mm SCFH Nm3/h 1/4 In. / 6.4 mm SCFH Nm3/h 3/8 In.
Bulletin 71.1:CP400 Table 34. CP400 Series Internal Registration Flow Capacities for 20 psig / 1.4 bar Setpoint with 1% Pressure Factor Accuracy per Measurement Canada ACCURACY SETPOINT + / - 1% ABS SET RANGE 20 psig -0.35 psi 0.35 psi 10 to 20 psig 1.4 bar -24 mbar 24 mbar 0.69 to 1.4 bar Inlet Pressure psig 25 30 40 50 60 80 100 psig 25 30 40 50 60 80 100 125 psig 25 30 40 50 60 80 100 125 bar 1.7 2.1 2.8 3.4 4.1 5.5 6.9 bar 1.7 2.1 2.8 3.4 4.1 5.5 6.9 8.6 bar 1.7 2.1 2.8 3.4 4.1 5.5 6.9 8.
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A/2 A/2 A/2 A/2 11 NPT NPT SCREENED SCREENED VENT VENT Bulletin 71.1:CP400 13.7 13.7 // 347 347 9.22 9.22 // 234 234 10.6 10.6 // 269 269 13.1 13.1 // 332 332 6.57 6.57 // 167 167 11.10 11.10 // 282 282 A/2 A/2 A/2 A/2 A A A A ductile iron or steel threaded body gray cast iron threaded body 2.13 2.13 // 54 54 1.79 1.79 // 45 45 A A A A A/2 A/2 A/2 A/2 ductile iron or steel flanged body gray cast iron flanged body in. / mm Figure 8. Dimensions (continued) Table 35.
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