Errata Sheet D3 easy-Drive Electric Actuator E103460X012 June 2013 Errata Sheet for Fisherr D3 Control Valve with easy-Drive™ Electric Actuator, Instruction Manual, dated June 2013 This errata sheet provides information for the Fisher easy-Drive electric actuator. Use this in conjunction with information provided in the (Fisher D3 Control Valve with easy-Drive Electric Actuator) instruction manual (D103460X012) dated June 2013.
D3 easy-Drive Electric Actuator June 2013 Errata Sheet E103460X012 3. Apply a 100% signal to the actuator with the resistor in place and calibrate the analog input to 100% through the configuration software or by sending a value of 1 to register 40005. 4. Apply a 0% signal to the actuator with the resistor in place and calibrate the analog input to 0% through the configuration software or by sending a value of 1 to register 40004.
Instruction Manual D3 Valve with easy-Drive Actuator D103460X012 November 2013 Fisherr D3 Control Valve with easy-Drive™ Electric Actuator Contents Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 Scope of Manual . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 Description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3 Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3 Educational Services . . . . . . . . . . . .
Instruction Manual D3 Valve with easy-Drive Actuator D103460X012 November 2013 Table 1. Specifications Valve Body Sizes, End Connection Styles, and Port Diameters(1) VALVE SIZE, NPS PORT DIAMETER, (INCHES) THREADED CL900 RAISED FACE (RF) FLANGED CL600 1 0.375, 0.75, 1 X X 2 0.375, 0.75, 1 X X X = Available construction.
Instruction Manual D103460X012 D3 Valve with easy-Drive Actuator November 2013 Description The Fisher D3 with easyDrive electric actuator technology (figure 1) is a globe valve with electric actuator specifically designed for upstream, low power applications. The easyDrive operates with 12 or 24VDC in either on/off or Positioning configurations. The on/off configuration has 2 different states; opened or closed, which are ideal for dump or snap acting applications.
D3 Valve with easy-Drive Actuator Instruction Manual November 2013 D103460X012 For explosion-proof applications, install rigid metal conduit and a conduit seal no more than 457 mm (18 inches) from the actuator. Personal injury or property damage may result from explosion if the seal is not installed. Select wiring and/or cable glands that are rated for the environment of use (such as hazardous area, ingress protection, and temperature).
Instruction Manual D3 Valve with easy-Drive Actuator D103460X012 November 2013 Startup Overview Figure 2.
Instruction Manual D3 Valve with easy-Drive Actuator D103460X012 November 2013 Figure 3. Fisher D3 Valve with easy-Drive Actuator Wiring Diagram CONTROLLER FIELD WIRING CONNECTIONS POWER AND CONTROL TERMINAL MOTOR / GEARBOX ASSY (GE48474) GE47302-7 TOP VIEW CONTROLLER Power Requirements Ensure a stable DC power source is available, maintaining less than 5% ripple and sufficiently surge protected for the application. A 4 amp (minimum) power supply is required.
Instruction Manual D103460X012 D3 Valve with easy-Drive Actuator November 2013 Figure 4. Wiring - Analog Input Analog Input (420mA: 40033=1, 40034=1, 40043=0(1)) 1. Connect signal to terminal 3 2. Connect reference to terminal 4 3. Connect 250 ohm resistor between terminals 3 and 4 as shown. NOTE: 1. 40043=0 SETS ANALOG INPUT TO 1-5V AND ASSUMES USE OF RECOMMENDED EXTERNAL 250 OHM RESISTOR. IF NO EXTERNAL RESISTOR IS USED, SET 40043=1. Figure 5.
D3 Valve with easy-Drive Actuator November 2013 Instruction Manual D103460X012 Figure 6. Wiring - Single Dry Contact Dry Contact (single dry contact: 40033=0, 40034=0, 40043=1) 1. Connect one side of contact switch to terminal 1 (COMM) 2. Connect other side of contact switch to terminal 2 (N.O.) Figure 7. Wiring - Modbus Input Modbus Input: 40033=1 1. Connect Channel A (T+) to terminal 5 2.
Instruction Manual D3 Valve with easy-Drive Actuator D103460X012 November 2013 This order of operation must always be maintained when powering the unit on if no external 250 ohm resistor is used: 1. 12/24VDC power on 2. 420mA control signal engaged This order of operation must always be maintained when powering the unit off: 1. 420mA control signal disengaged 2. 12/24VDC power off The result of not following this order of operation could result in permanent damage to the analog input circuitry.
D3 Valve with easy-Drive Actuator November 2013 Instruction Manual D103460X012 When a connection has been achieved, the actuator may be configured to accept the input signal over the Modbus link (ignoring the physical inputs) and the Modbus settings may be changed to accommodate the network to which it is attached.
Instruction Manual D3 Valve with easy-Drive Actuator D103460X012 November 2013 signal or to the value in Modbus register 40001. A value of 0 in register 40034 will result in the actuator responding to the value in 40001 and a value of 1 will result in the actuator responding to physical control signals. Note If an actuator is on/off, a Modbus command of 049 in register 40001 will cause the valve to close fully, while a value of 50100 will cause the valve to open fully.
D3 Valve with easy-Drive Actuator Instruction Manual November 2013 D103460X012 It is not necessary to calibrate your easyDrive electric actuator prior to use from a factory shipment.
Instruction Manual D3 Valve with easy-Drive Actuator D103460X012 November 2013 6. For positioning operation using 420mA: a. Apply a 20mA signal between pins 3 and 4 — valve plug will not move at this time. b. Apply a 4mA signal between pins 3 and 4 — valve plug will move to the upper stop, immediately followed by moving to the lower, closed position. c.
D3 Valve with easy-Drive Actuator Instruction Manual November 2013 D103460X012 D DryContact: D Closed contact between pins 1 & 2 will open the valve. D Dual contact / L2e only (40043=0) : Closed contact between pins 1 & 2 will open the valve. Closed contact between pins 1 & 3 will close the valve. D Analog Input: valve will respond to proportional demand. D Modbus: valve will respond to positional demand in register 40001. 0 = fully closed and 100 = fully open. 4.
Instruction Manual D3 Valve with easy-Drive Actuator D103460X012 November 2013 ii. If positioning control is desired, contact your Fisher Local Business Partner to upgrade your actuator to positioning control. 4. Diagnostics show a Motor Stall Fault. a. The easyDrive electric actuator is designed to operate in a manner consistent with a pneumatic actuator.
D3 Valve with easy-Drive Actuator Instruction Manual November 2013 D103460X012 When shipped from the factory, the actuator has the flow adjuster set at the maximum flow rate position for the given port size. 1. Ensure the valve plug is in the seated position. 2. To change the valve flow rate, loosen the flow adjuster socket head cap screws (key 15) with a 5/32 inch Allen key, and reposition the flow adjuster halves (key 13 and 14) to the desired flow rate position. See figure 9 for flow rate settings.
Instruction Manual D3 Valve with easy-Drive Actuator D103460X012 November 2013 Figure 10.
Instruction Manual D3 Valve with easy-Drive Actuator D103460X012 November 2013 Figure 11. Packing and Belleville Spring Stacking Order UNTIGHTENED, NOTE THE GAP FULLY TIGHTENED, NO GAP PACKING RETAINER (KEY 8) BELLEVILLE SPRINGS FULLY ENCLOSED BY THE PACKING RETAINER VALVE PLUG, BELLEVILLE SPRINGS, AND PACKING RETAINER CORRECTLY INSTALLED AND TIGHTENED Valve Plug and Seat Ring Maintenance Trim Disassembly Key numbers are referenced in figures 10, 12, and 13. 1.
Instruction Manual D3 Valve with easy-Drive Actuator D103460X012 November 2013 7. Break the bonnet nut (key 5) loose with a hammer. Continue turning the bonnet nut by using a hammer or a large adjustable wrench, tightened around one ear of the bonnet nut. If the bonnet (key 7) is stuck in the valve, continue to unscrew the bonnet nut. The bonnet nut will contact the spring pins (or pipe plugs) (key 6, figure 12) and jack the bonnet out of the valve.
D3 Valve with easy-Drive Actuator Instruction Manual November 2013 D103460X012 10. Apply anti-seize lubricant to the threads on the valve body and bonnet nut (key 5) and the contact surfaces of the bonnet and bonnet nut flange. Install the bonnet and actuator assembly onto the valve body. Tighten the bonnet nut until the nut stops turning. A few hammer blows will be required to ensure that the assembly is tight. Packing Maintenance WARNING Observe the warning at the start of the Maintenance section.
Instruction Manual D3 Valve with easy-Drive Actuator D103460X012 November 2013 6. Install the male packing adaptor, lower anti-extrusion washer (key 10), and lower packing spacer over the valve stem as shown in figure 10. 7. Firmly press all packing parts into the packing bore with a tube. 8. Install the five Belleville springs (key 9) over the valve stem as shown in figure 10. 9. Install the valve plug (key 3) on the stem and insert a new groove pin (key 43). 10.
Instruction Manual D3 Valve with easy-Drive Actuator D103460X012 November 2013 Parts Ordering Each D3 control valve is assigned a serial number, which can be found on the nameplate. Refer to the number when contacting your Emerson Process Management representative for assistance or when ordering replacement parts. WARNING Use only genuine Fisher replacement parts.
Instruction Manual D3 Valve with easy-Drive Actuator D103460X012 November 2013 Figure 12.
D3 Valve with easy-Drive Actuator November 2013 Figure 13.
Instruction Manual D3 Valve with easy-Drive Actuator D103460X012 November 2013 Appendix A - Modbus A.1 Register Summary Table 4.
Instruction Manual D3 Valve with easy-Drive Actuator D103460X012 November 2013 Table 4.
Instruction Manual D3 Valve with easy-Drive Actuator D103460X012 November 2013 Table 5. Fault Register — Fault Flags Summary Table Diagnostic Flags — Bit Mask Value Diagnostic Flags — Binary Mask Value Description 0x8001 1000 0000 0000 0000 Fault in N.V.
D3 Valve with easy-Drive Actuator Instruction Manual November 2013 D103460X012 A.2.5 Overspeed Condition The drive speed was detected as being over the speed 3300RPM. This fault latches and needs to be reset. A.2.6 Calibration Span Not in Legal Range Following a calibration the detected mechanical travel was detected as being too short for the valve type. This fault latches and needs to be reset. A.2.
Instruction Manual D103460X012 D3 Valve with easy-Drive Actuator November 2013 A.2.15 Analog Input Initialized The analog input has been detected as having a control signal within the expected range of 3-20mA. If the analog input is the selected control signal then this will activate the valve after the startup period. A.2.
D3 Valve with easy-Drive Actuator Description: Instruction Manual D103460X012 November 2013 0x06 — Write Single register, or 0x03 — Read Holding registers. This is a register is used to initiate a calibration of the analog to digital circuit in the system. A write of a ‘1’ will cause the system to store the value at the analog input. This action should be performed with a calibrated 1V or 4mA present at the analog input. If this is not performed the system uses defaults.
Instruction Manual D103460X012 D3 Valve with easy-Drive Actuator November 2013 until the cause of the fault condition has been removed and the fault condition reset by writing a reset request to register 40001. The upper order byte contains flags used to indicate the operational status of the valve actuator. See table 5 - Fault Register for details. A.3.11 40013-40014 Number of Open/Close Cycles [Read Only] Register: Function code: Description: 40013-40014, Address 0x000C (12) — 0x000D (13).
D3 Valve with easy-Drive Actuator Description: Instruction Manual D103460X012 November 2013 This is a pair of registers that hold a 32 bit number that can be used to hold a unique serial number. The register needs to be read using a single read Modbus function transaction command to ensure coherency of the data in the two registers. A.3.17 40025 Analog I/P value [Read Only] Register: Function code: Description: 40025, Address 0x0018 (24). 0x03 — Read Holding registers.
Instruction Manual D103460X012 D3 Valve with easy-Drive Actuator November 2013 A.3.23 40032 Valve Type [Read & Write] Register: Function code: Description: 40032, Address 0x001F (31). 0x10 — Write Multiple registers, 0x06 — Write Single register, or 0x03 — Read Holding registers. This is a register that holds an enumeration of the three types of valve. This is used to set up several internal variables and constants. Writes outside of the legal range 0-2 will be rejected with an exception code. A.3.
D3 Valve with easy-Drive Actuator Instruction Manual D103460X012 November 2013 A.3.28 40037 Low travel Cutoff [Read & Write] Register: Function code: Description: 40037, Address 0x0024 (36). 0x10 — Write Multiple registers, 0x06 — Write Single register, or 0x03 — Read Holding registers. This is a register that holds an integer value of percentage used as a clamp — any position demand less than this value will be clamped to zero before being passed to the position control system. A.3.
Instruction Manual D3 Valve with easy-Drive Actuator D103460X012 November 2013 A.3.33 40042 Reset Statistics [Read & Write] Register: Function code: 40042, Address 0x0029 (41). 0x10 — Write Multiple registers, 0x06 — Write Single register, or 0x03 — Read Holding registers. This is a register used to reset the non volatile system statistics (such as number of hours run). Writing a value of 1 to these registers will reset the values that accessed in registers 40013-40022 to 0. Description: A.3.
Instruction Manual D3 Valve with easy-Drive Actuator D103460X012 November 2013 Exception response, write not OK — slave device failure (Code 4), error code is function code with 0x80 added, 5 characters returned:- FIELD SLAVE ADDRESS ERROR CODE EXCEPTION CODE CRC LO CRC HI Index 0 1 2 3 4 Hex (Dec) 0x01 (1) 0x06 (6) 0x00 (0) 0x18 (24) 0x21 (33) A.4.