Errata Sheet D4 easy-Drive Electric Actuator E103597X012 June 2013 Errata Sheet for Fisherr D4 Control Valve with easy-Drive™ Electric Actuator, Instruction Manual, dated June 2013 This errata sheet provides information for the Fisher easy-Drive electric actuator. Use this in conjunction with information provided in the (Fisher D4 Control Valve with easy-Drive Electric Actuator) instruction manual (D103597X012) dated June 2013.
D4 easy-Drive Electric Actuator June 2013 Errata Sheet E103597X012 3. Apply a 100% signal to the actuator with the resistor in place and calibrate the analog input to 100% through the configuration software or by sending a value of 1 to register 40005. 4. Apply a 0% signal to the actuator with the resistor in place and calibrate the analog input to 0% through the configuration software or by sending a value of 1 to register 40004.
Instruction Manual D4 Valve with easy-Drive Actuator D103597X012 November 2013 Fisher D4 Control Valve with easy-Drive™ Electric Actuator Contents Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 Scope of Manual . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 Description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3 Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3 Educational Services . . . . . . . . . . . .
Instruction Manual D4 Valve with easy-Drive Actuator D103597X012 November 2013 Table 1. Specifications Valve Body Sizes and End Connection Styles(1) See table 2 Power Requirements 12 or 24VDC, minimum 4 amp power supply required (fuse to 5 amps) Maximum Inlet Pressures and Temperatures(1) If the valve nameplate shows an ASME pressure-temperature class, maximum inlet pressure and temperature is consistent with the applicable class per ASME B16.34.
Instruction Manual D4 Valve with easy-Drive Actuator D103597X012 November 2013 Description The D4 control valve with easy-Drive electric actuator is a compact, rugged valve designed primarily for high-pressure throttling applications. This valve is ideal for use on pressure and flow control applications within the oil and gas production industry. The D4 valve also makes an excellent dump valve for high-pressure separators and scrubbers.
Instruction Manual D4 Valve with easy-Drive Actuator D103597X012 November 2013 Table 4. Fisher D4 easy-Drive Maximum Pressure Drop MAXIMUM PRESSURE DROP(1) PORT DIAMETER mm Inch Bar psi 6.4 9.5 12.7 19.1 25.4 31.8 0.25 0.375 0.5 0.75 1 1.25 293 293 247 105 56 34 4250(1) 4250(1) 3576(1) 1518 814 495 1. Downstream pressure, P2, is limited to 2250 psig. Installation WARNING Always wear protective gloves, clothing, and eyewear when performing any installation operations to avoid personal injury.
Instruction Manual D4 Valve with easy-Drive Actuator D103597X012 November 2013 To avoid product damage, inspect the valve before installation for any damage or any foreign material that may have collected in the valve body. Also remove any pipe scale, welding slag, or other foreign material from the pipeline. WARNING Avoid personal injury or property damage caused by possible actuator failure.
Instruction Manual D4 Valve with easy-Drive Actuator D103597X012 November 2013 Startup Overview Figure 2.
Instruction Manual D4 Valve with easy-Drive Actuator D103597X012 November 2013 Figure 3. Fisher D4 Valve with easy-Drive Actuator Wiring Diagram CONTROLLER FIELD WIRING CONNECTIONS POWER AND CONTROL TERMINAL MOTOR / GEARBOX ASSY (GE48474) GE47302-7 TOP VIEW CONTROLLER Power Requirements Ensure a stable DC power source is available, maintaining less than 5% ripple and sufficiently surge protected for the application. A 4 amp (minimum) power supply is required.
D4 Valve with easy-Drive Actuator November 2013 Figure 4. Wiring - Analog Input Analog Input (420mA: 40033=1, 40034=1, 40043=0(1)) 1. Connect signal to terminal 3 2. Connect reference to terminal 4 3. Connect 250 ohm resistor between terminals 3 and 4 as shown. NOTE: 1. 40043=0 SETS ANALOG INPUT TO 1-5V AND ASSUMES USE OF RECOMMENDED EXTERNAL 250 OHM RESISTOR. IF NO EXTERNAL RESISTOR IS USED, SET 40043=1. Figure 5. Wiring - L2e L2e (dual dry contact: 40033=0, 40034=0, 40043=0) 1.
Instruction Manual D103597X012 D4 Valve with easy-Drive Actuator November 2013 Figure 6. Wiring - Single Dry Contact Dry Contact (single dry contact: 40033=0, 40034=0, 40043=1) 1. Connect one side of contact switch to terminal 1 (COMM) 2. Connect other side of contact switch to terminal 2 (N.O.) Figure 7. Wiring - Modbus Input Modbus Input: 40033=1 1. Connect Channel A (T+) to terminal 5 2.
Instruction Manual D4 Valve with easy-Drive Actuator D103597X012 November 2013 Important Technical Notice for easyDrive Electric Actuator When using the easyDrive electric actuator with a 420mA control signal, the unit should always have 12/24VDC power present on the power input terminals prior to applying the 420mA signal, unless an external 250 ohm resistor is installed per figure 4. Failure to do so could result in damage to the analog input circuitry.
Instruction Manual D103597X012 D4 Valve with easy-Drive Actuator November 2013 Changing the Inputs from Default Settings All configuration within the valve is done by setting values in Modbus registers. This can be done using any Modbus master (flow computer, PLC, PC). Configuration software, providing a visual interface to the registers, is available through your Emerson local business partner or the Fisher website.
D4 Valve with easy-Drive Actuator Instruction Manual November 2013 D103597X012 Connecting using the Fisher easyDrive configuration software The Fisher easyDrive configuration software allows configuration and diagnosing of the Fisher easyDrive electric actuator with a graphical interface. Connect a PC to the actuator using a USB or serial to Modbus RTU converter using the wiring instructions above. The USB or serial device will be visible in the drop menu under Serial Port Settings.
Instruction Manual D4 Valve with easy-Drive Actuator D103597X012 November 2013 D 0 = L2e (Dual dry contact) D 1 = Single dry contact Configuration Software D Use radio button to select L2e or Single pole local digital control when Control Source is set to Local. Calibration Instructions WARNING To avoid personal injury or property damage, be aware that the valve will open fully and then close fully during the calibration cycle.
D4 Valve with easy-Drive Actuator Instruction Manual November 2013 D103597X012 2. Wait for 10 seconds to ensure all circuits have discharged. 3. Return power to the actuator and use the appropriate calibration method for your control signal. Calibration sequence must be done within 15 seconds of power being switched on. 4. For On/Off operation using L2e dualinput dry contact: a. Close the contact to create a short between pins 1 and 2 — valve plug will not move at this time. b.
Instruction Manual D4 Valve with easy-Drive Actuator D103597X012 November 2013 1. Before turning on power to the unit, be sure that a closed signal is being commanded to the unit D DryContact: contact is open D L2e (Dual Dry Contact): Contact closed across pins 1 & 3 D Analog Input: signal < 4mA or 1V D Modbus: position demand = 0 2. Turn on power to the unit 3.
D4 Valve with easy-Drive Actuator Instruction Manual November 2013 D103597X012 d. Check the value of the analog input in register 40025 (middle right of configuration software screen) to determine if it is 0 or greater. i. If register 40025 shows 0 and the circuit board is green (not blue), it is possible a 420mA signal was applied without power to the power terminals and damage to the input circuitry has occurred. Contact your Emerson Process Management sales office for further information. 3.
Instruction Manual D103597X012 D4 Valve with easy-Drive Actuator November 2013 D Check with your process or safety engineer for any additional measures that must be taken to protect against process media. WARNING For explosionproof applications, ensure the actuator cover is properly bolted before applying power to the actuator. Personal injury or property damage may result from fire or explosion if power is applied to the actuator with the cover removed in a hazardous area.
Instruction Manual D4 Valve with easy-Drive Actuator D103597X012 November 2013 4. Use a socket wrench to loosen the seat ring (key 3). 5. Remove the seat ring (key 3) and seat ring gasket (key 9) from the valve body. 6. To replace the plug, the stem nut (key 42) must be removed to expose the groove pin (key 4). Open the explosionproof enclosure (key 60), using a 13mm wrench. 7.
Instruction Manual D4 Valve with easy-Drive Actuator D103597X012 November 2013 The valve stem packing can only be accessed from within the valve body. Disassembly 1. Disassemble the valve per steps 1 through 12 of the Valve Plug and Seat Ring Disassembly section in this instruction manual. 2. Unscrew the packing retainer (key 10) from the bonnet (key 5). 3.
D4 Valve with easy-Drive Actuator November 2013 Instruction Manual D103597X012 Figure 10. Lubrication Locations on Packing FEMALE PACKING ADAPTER PACKING RING MALE PACKING ADAPTER LUBRICATE WITH 3mm (1/8 INCH BEAD) OF SUPPLIED HIGH PERFORMANCE FLUORINATED GREASE LUBRICATE WITH 3mm (1/8 INCH BEAD) OF SUPPLIED HIGH PERFORMANCE FLUORINATED GREASE Assembly Refer to figures 9, 10, 11, and 12. 1. If the stem was removed during packing disassembly, insert the stem back into the valve/actuator assembly. 2.
Instruction Manual D4 Valve with easy-Drive Actuator D103597X012 November 2013 8. Firmly press all packing parts into the packing bore with a tube. 9. Install the five Belleville springs (key 11) over the valve stem. The Belleville springs should be single-stacked with the inside diameter of the inner spring contacting the packing spacer (key 14), and the outside diameter of the outer spring contacting the packing retainer (key 10). 10.
Instruction Manual D4 Valve with easy-Drive Actuator D103597X012 November 2013 Key 3* 22 Description 0.25 inch port diameter 0.375 inch port diameter 0.5 inch port diameter 0.75 inch port diameter NPS 2 valve 0.25 inch port diameter 0.375 inch port diameter 0.5 inch port diameter 0.75 inch port diameter 1-inch port diameter 1.25 inch port diameter Seat Ring S17400 H1150 Dbl NPS 1 valve 0.25 inch port diameter 0.375 inch port diameter 0.5 inch port diameter 0.75 inch port diameter NPS 2 valve 0.
Instruction Manual D4 Valve with easy-Drive Actuator D103597X012 November 2013 Figure 11.
D4 Valve with easy-Drive Actuator November 2013 Figure 12.
Instruction Manual D4 Valve with easy-Drive Actuator D103597X012 November 2013 Appendix A - Modbus A.1 Register Summary Table 8.
Instruction Manual D4 Valve with easy-Drive Actuator D103597X012 November 2013 Table 8.
Instruction Manual D4 Valve with easy-Drive Actuator D103597X012 November 2013 Table 9. Fault Register — Fault Flags Summary Table Diagnostic Flags — Bit Mask Value Diagnostic Flags — Binary Mask Value Description 0x8001 1000 0000 0000 0000 Fault in N.V.
D4 Valve with easy-Drive Actuator Instruction Manual November 2013 D103597X012 A.2.5 Overspeed Condition The drive speed was detected as being over the speed 3300RPM. This fault latches and needs to be reset. A.2.6 Calibration Span Not in Legal Range Following a calibration the detected mechanical travel was detected as being too short for the valve type. This fault latches and needs to be reset. A.2.
Instruction Manual D103597X012 D4 Valve with easy-Drive Actuator November 2013 A.2.15 Analog Input Initialized The analog input has been detected as having a control signal within the expected range of 3-20mA. If the analog input is the selected control signal then this will activate the valve after the startup period. A.2.
D4 Valve with easy-Drive Actuator Description: Instruction Manual D103597X012 November 2013 0x06 — Write Single register, or 0x03 — Read Holding registers. This is a register is used to initiate a calibration of the analog to digital circuit in the system. A write of a ‘1’ will cause the system to store the value at the analog input. This action should be performed with a calibrated 1V or 4mA present at the analog input. If this is not performed the system uses defaults.
Instruction Manual D103597X012 D4 Valve with easy-Drive Actuator November 2013 until the cause of the fault condition has been removed and the fault condition reset by writing a reset request to register 40001. The upper order byte contains flags used to indicate the operational status of the valve actuator. See table 9 - Fault Register for details. A.3.11 40013-40014 Number of Open/Close Cycles [Read Only] Register: Function code: Description: 40013-40014, Address 0x000C (12) — 0x000D (13).
D4 Valve with easy-Drive Actuator Description: Instruction Manual D103597X012 November 2013 This is a pair of registers that hold a 32 bit number that can be used to hold a unique serial number. The register needs to be read using a single read Modbus function transaction command to ensure coherency of the data in the two registers. A.3.17 40025 Analog I/P value [Read Only] Register: Function code: Description: 40025, Address 0x0018 (24). 0x03 — Read Holding registers.
Instruction Manual D103597X012 D4 Valve with easy-Drive Actuator November 2013 A.3.23 40032 Valve Type [Read & Write] Register: Function code: Description: 40032, Address 0x001F (31). 0x10 — Write Multiple registers, 0x06 — Write Single register, or 0x03 — Read Holding registers. This is a register that holds an enumeration of the three types of valve. This is used to set up several internal variables and constants. Writes outside of the legal range 0-2 will be rejected with an exception code. A.3.
D4 Valve with easy-Drive Actuator Instruction Manual D103597X012 November 2013 A.3.28 40037 Low travel Cutoff [Read & Write] Register: Function code: Description: 40037, Address 0x0024 (36). 0x10 — Write Multiple registers, 0x06 — Write Single register, or 0x03 — Read Holding registers. This is a register that holds an integer value of percentage used as a clamp — any position demand less than this value will be clamped to zero before being passed to the position control system. A.3.
Instruction Manual D4 Valve with easy-Drive Actuator D103597X012 November 2013 A.3.33 40042 Reset Statistics [Read & Write] Register: Function code: 40042, Address 0x0029 (41). 0x10 — Write Multiple registers, 0x06 — Write Single register, or 0x03 — Read Holding registers. This is a register used to reset the non volatile system statistics (such as number of hours run). Writing a value of 1 to these registers will reset the values that accessed in registers 40013-40022 to 0. Description: A.3.
Instruction Manual D4 Valve with easy-Drive Actuator D103597X012 November 2013 Exception response, write not OK — slave device failure (Code 4), error code is function code with 0x80 added, 5 characters returned:- FIELD SLAVE ADDRESS ERROR CODE EXCEPTION CODE CRC LO CRC HI Index 0 1 2 3 4 Hex (Dec) 0x01 (1) 0x06 (6) 0x00 (0) 0x18 (24) 0x21 (33) A.4.
