Installation Instructions

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Fisherr 1061 Pneumatic Piston Rotary Actuator

with Style H & J Mounting Adaptations

Contents

Introduction 1.................................

Scope of Manual 1.............................

Description 2.................................

Specifications 3...............................

Educational Services 3.........................

Installation 3..................................

Actuator Mounting 4..........................

Pressure Connections 11.......................

Adjustment 11.................................

Principle of Operation 12........................

Maintenance 12................................

Disassembly 13...............................

Assembly 14..................................

Changing Actuator Mounting 16..................

Changing Styles 16............................

Changing Positions 17.........................

Parts Ordering 19...............................

Repair Kits 19..................................

Parts List 19...................................

Figure 1. Fisher 1061 Actuator

W4142

W4257-1

H Mounting Adaptation

J Mounting Adaptation

and Fisher 3610JP Positioner

Introduction

Scope of Manual

This instruction manual includes installation, adjustment, maintenance, and parts ordering information for the Fisher

1061 pneumatic piston rotary actuator (sizes 30, 40, 60, and 68) with H and J mounting adaptations (see figure 1).

Instructions for the positioner, accessories, and, if used, the auxiliary handwheel actuator are covered in separate

instruction manuals.

Do not install, operate, or maintain a 1061 actuator without being fully trained and qualified in valve, actuator, and

accessory installation, operation, and maintenance. To avoid personal injury or property d amage, it is important to

carefully read, understand, and follow all the c ontents of this manual, including all safety cautions and warnings. If you

have any questions about these instructions, contact your Emerson Process Management sales office before

proceeding.

Instruction Manual

D100325X012

1061 H & J Actuator

October 2012

Summary of content (24 pages)

PAGE 1
Instruction Manual 1061 H & J Actuator D100325X012 October 2012 Fisherr 1061 Pneumatic Piston Rotary Actuator with Style H & J Mounting Adaptations Contents Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 Scope of Manual . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 Description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3 Educational Services . . . . . . .
PAGE 2
Instruction Manual 1061 H & J Actuator October 2012 D100325X012 Table 1. Specifications Available Configuration Double-acting pneumatic piston rotary actuator for J throttling service when used with positioner or J on-off service when used with switching devices.
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Instruction Manual 1061 H & J Actuator D100325X012 October 2012 Specifications Specifications are shown in table 1 for 1061 actuators. Specifications for a given 1061 actuator as it originally comes from the factory are stamped on a nameplate (key 42, figure 6) attached to the actuator. Educational Services For information on available courses for 1061 Style H and J actuators, as well as a variety of other products, contact: Emerson Process Management Educational Services, Registration P.O.
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Instruction Manual 1061 H & J Actuator October 2012 D100325X012 Table 3. Acceptable Shaft Diameters and Torque Limits for Actuators with J Mounting ACTUATOR SIZE COUPLING AVAILABILITY BY KEYED SHAFT DIAMETER TORQUE LIMIT FOR J MOUNTING mm Inches NSm LbfSin 30 9.5 12.7 15.9 19.1 25.4 3/8 1/2 5/8 3/4 1 52 69 114 207 468 460 610 1010 1830 4140 40, 60, & 68 19.1 25.4 31.8 38.1 3/4 1 1-1/4 1-1/2 207 468 1030 1360 1830 4140 9110 12,000 Table 4.
PAGE 5
Instruction Manual 1061 H & J Actuator D100325X012 October 2012 Align the appropriate keyway with the keyway in the operated equipment shaft. If using a Fisher butterfly valve, align the appropriate keyway on the coupling with the valve shaft keyway indicated in table 5. Then, install the woodruff key (key 98) in the shaft keyseat, and slide the coupling onto the shaft. It is helpful to apply a light coat of grease to the inside of the coupling before sliding it onto the shaft. 4.
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Instruction Manual 1061 H & J Actuator October 2012 D100325X012 Figure 2. Fisher 1061 Mounting Dimensions H OR J MOUNTING ACTUATOR SIZE C E F H P Y mm 30 171 378 54 114 175 73 40 206 425 64 121 186 73 60 267 406 64 121 186 76 68 324 483 64 121 186 76 Inches 30 6.75 14.88 2.12 4.50 6.88 2.88 40 8.12 16.75 2.50 4.75 7.31 2.88 60 10.50 16.00 2.50 4.75 7.31 3.00 68 12.75 19.00 2.50 4.75 7.31 3.
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Instruction Manual 1061 H & J Actuator D100325X012 October 2012 Figure 2. Fisher 1061 Mounting Dimensions (Continued) J MOUNTING(1) Actuator Size Coupling Inner Diameter S (Valve Shaft Diameter) V L K T U W 136.7 33.3 15.7 117.3 --- 11.2 136.7 33.3 15.7 117.3 --- 11.2 160.3 42.9 25.4 146.1 31.8 11.2 160.3 42.9 20.6 146.1 31.8 11.2 160.3 42.9 17.5 146.1 31.8 11.2 147.6 63.5 30.2 209.6 50.8 17.5 147.6 63.5 23.9 209.6 50.8 17.5 mm 9.53 9.58 12.70 12.75 15.
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Instruction Manual 1061 H & J Actuator October 2012 D100325X012 Figure 2. Fisher 1061 Mounting Dimensions (Continued) H MOUNTING(1) Actuator Size S (Actuator Output Shaft Diameter) V L K T U W 15.75 15.62 57.2 28.4 5/16-18 UNC 76.2 38.1 3/8-16 UNC 88.9 44.5 1/2-13 UNC 88.9 44.5 1/2-13 UNC 88.9 44.5 1/2-13 UNC 2.25 1.12 5/16-18 UNC 3.00 1.50 3/8-16 UNC 3.50 1.75 1/2-13 UNC 3.50 1.75 1/2-13 UNC 3.50 1.75 1/2-13 UNC mm 30 22.2 26.2 19.1 28.6 26.2 19.1 38.1 38.
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Instruction Manual 1061 H & J Actuator D100325X012 October 2012 Figure 3. Center of Gravity Dimensions CENTER OF GRAVITY DIMENSIONS X ACTUATOR SIZE Y mm Inches mm Inches 30 54 2.12 137 5.4 40 64 2.50 112 4.4 60 64 2.50 91 3.6 68 64 2.50 155 6.
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Instruction Manual 1061 H & J Actuator October 2012 D100325X012 Figure 4. Actuator Housing Construction Styles and Mounting Positions DESIRED ACTION OF Actuator Valve Body or Other Equipment Push Down to Open (PDTO) Push Down to Close (PDTC) HOUSING CONSTRUCTION TO SPECIFY Clockwise to Close(1) Style A Counterclockwise to Close(1) Style B Clockwise to Close(1) Style B Counterclockwise to Close(1) Style A 1. When viewed from actuator side of valve or other equipment.
PAGE 11
Instruction Manual 1061 H & J Actuator D100325X012 October 2012 Pressure Connections 1. If a positioner is used, the pressure connections to the actuator are normally made at the factory. Actuators without positioners should have either a 4-way solenoid valve or a switching valve connected to the 1/4 NPT pressure connections located at the top and bottom of the actuator cylinder. 2.
PAGE 12
1061 H & J Actuator October 2012 Instruction Manual D100325X012 3. Stroke the actuator until the left-hand threaded upper hex nut (key 71) can be reached through the access opening. Loosen the hex nut. 4. Perform one of the following: a. For push-down-to-close action (extending piston rod closes operated equipment)-- Slowly stroke the actuator to the down travel stop. Consult the appropriate instruction manual for determining the closed position of the valve or other operated equipment.
PAGE 13
Instruction Manual D100325X012 1061 H & J Actuator October 2012 WARNING Avoid personal injury or property damage from sudden release of process pressure or uncontrolled movement of parts. Before performing any maintenance operations: D Do not remove the actuator from the valve while the valve is still pressurized. D Always wear protective gloves, clothing, and eyewear when performing any maintenance operations to avoid personal injury.
PAGE 14
1061 H & J Actuator October 2012 Instruction Manual D100325X012 6. For an actuator with an H mounting adaptation and a 22.2 through 38.1 mm (7/8 through 1-1/2 inch) output shaft, unscrew the cap screws (key 87) and remove the actuator from the operated equipment. Mark the orientation of the lever (key 28) with respect to the output shaft (key 94). This marking is used during reassembly to allow for proper lever/output shaft positioning.
PAGE 15
Instruction Manual 1061 H & J Actuator D100325X012 October 2012 4. Apply lithium grease (key 93) to the inside wall of the cylinder, and then attach the cylinder assembly (key 1) to the cylinder flange with the cap screws (key 3). For size 30, 40, and 68 actuators only, replace the cylinder cap (key 4), and secure it to the cylinder assembly with the cap screws (key 6). Tighten all cap screws to the torque value listed in table 7. 5. If the bearing (key 81) was removed, press in the new bearing.
PAGE 16
1061 H & J Actuator October 2012 Instruction Manual D100325X012 a. If no handwheel actuator is used, position the travel indicator (key 38) so that the markings on the travel indicator and travel indicator scale that were made in step 3 of the disassembly procedure are oriented correctly. Then, replace the cover (key 34) and secure it with the cap screws and washers (key 35 and 76).
PAGE 17
Instruction Manual 1061 H & J Actuator D100325X012 October 2012 b. Rotate the actuator housing 180 degrees, maintaining the appropriate position (1, 2, 3, or 4), and place the actuator onto the mounting yoke (key 23). c. Secure the actuator housing to the mounting yoke with the cap screws (key 24). Tighten the cap screws to the torque value listed in table 7. 6. For an actuator with an H mounting adaptation, a. Unscrew the cap screws (key 87) and remove the actuator assembly from its mounting bracket.
PAGE 18
1061 H & J Actuator Instruction Manual October 2012 D100325X012 marked, heat the hex nut (key 14) to 177_C (350_F) long enough for the thread locking adhesive (medium strength) (key 92) to lose its holding strength. Then, remove the cap screw and hex nut (keys 13 and 14). CAUTION Do not use a hammer or similar tool to drive the lever (key 28) off the output shaft. Driving the lever could damage operated equipment.
PAGE 19
Instruction Manual 1061 H & J Actuator D100325X012 October 2012 a. Position the travel indicator (key 38) accordingly. Replace the cover (key 34), and secure it with the cap screws and washers (keys 35 and 76). If the holes in the cover and housing (key 21) do not align, use a regulated air source to move the actuator slightly off the up travel stop. If hole alignment cannot be obtained in this manner, temporarily loosen the cap screws (key 24), and shift the housing slightly.
PAGE 20
Instruction Manual 1061 H & J Actuator October 2012 Key Description D100325X012 Part Number 20 21 22 23 23 24 28 29 30 31 32* Seal Support Cylinder, aluminum Housing, cast iron Cap Screw, pl steel Mounting Plate, steel Mounting Yoke, cast iron Cap Screw, pl steel (4 req'd) Lever, ductile iron Cap Screw, pl steel Hub, S41600 (416 SST) (not req'd w/handwheel) Retaining Ring, pl steel (not req'd w/handwheel) Bearing, fiberglass Size 30 12A9373X012 Sizes 40, 60, & 68 12A9374X012 34 Cover 35 Cap Screw, pl
PAGE 21
Instruction Manual 1061 H & J Actuator D100325X012 October 2012 Figure 6. Fisher 1061 Actuator with Typical H and J Mounting Adaptations 52A9796-G STEEL ACCESS PLATE (KEY 72) USED ON ALUMINUM HOUSING CONSTRUCTIONS NOTES: 1. KEYS 4, 5, AND 6 NOT REQUIRED FOR SIZE 60 ACTUATOR. 2. KEY 15 REQUIRED FOR 60-DEGREE ROTATION ONLY. 3. KEY 91 - APPLY ANTI-SEIZE SEALANT. 4. KEY 92 - APPLY THREAD LOCKING ADHESIVE (MEDIUM STRENGTH). 5. KEY 93 - APPLY LITHIUM GREASE.
PAGE 22
Instruction Manual 1061 H & J Actuator October 2012 D100325X012 Figure 6. Fisher 1061 Actuator with Typical H and J Mounting Adaptations (Continued) 59A2410-A FRONT VIEW DETAIL FOR H MOUNTING ADAPTATION NOTES: 1. KEYS 4, 5, AND 6 NOT REQUIRED FOR SIZE 60 ACTUATOR. 2. KEY 15 REQUIRED FOR 60-DEGREE ROTATION ONLY. 3. KEY 91 - APPLY ANTI-SEIZE SEALANT. 4. KEY 92 - APPLY THREAD LOCKING ADHESIVE (MEDIUM STRENGTH). 5. KEY 93 - APPLY LITHIUM GREASE.
PAGE 23
Instruction Manual 1061 H & J Actuator D100325X012 October 2012 Figure 7. H Mounting for 44.5 or 50.8 mm (1-3/4 or 2-Inch) Keyed Equipment Shafts ACTUATOR HOUSING 39A2400-A A3249 Figure 8.
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1061 H & J Actuator October 2012 Instruction Manual D100325X012 Neither Emerson, Emerson Process Management, nor any of their affiliated entities assumes responsibility for the selection, use or maintenance of any product. Responsibility for proper selection, use, and maintenance of any product remains solely with the purchaser and end user. Fisher and FISHTAIL are marks owned by one of the companies in the Emerson Process Management business unit of Emerson Electric Co.