Instruction Manual 3582, 582i, and 3583 D200138X012 February 2015 Fisherr 3582 and 3582i Positioners, 582i Electro‐Pneumatic Converter, and 3583 Valve Stem Position Transmitter Contents Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 Scope of Manual . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 Description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 Type Number Descriptions . . . . . . . . . . . . . . . . 6 Specifications . . . . . .
Instruction Manual 3582, 582i, and 3583 D200138X012 February 2015 Contents (cont'd) Valve Positioner Bypass Operation . . . . . . . . . . . . . Input Signal Ranges . . . . . . . . . . . . . . . . . . . . . . . . . Valve Positioner Split‐Range Operation . . . . . . . . . Changing Valve Positioner Action . . . . . . . . . . . . . Changing Valve Stem Position Transmitter Action . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Instruction Manual 3582, 582i, and 3583 D200138X012 February 2015 Table 1. Specifications for Fisher 3582 and 3582i Valve Positioners Note: Specifications for 3582 positioners include 3582A, 3582C, 3582D, 3582G, and 3582NS unless otherwise indicated 3582i 1.4 bar (20 psig) Supply: 0.46 normal m3/hr (17.2 scfh) 2.0 bar (30 psig) Supply: 0.57 normal m3/hr (21.4 scfh) 2.4 bar (35 psig) Supply: 0.64 normal m3/hr (23.8 scfh) Input Signal 3582: J 0.2 to 1.0 bar (3 to 15 psig), J 0.4 to 2.
Instruction Manual 3582, 582i, and 3583 D200138X012 February 2015 Table 1.
Instruction Manual 3582, 582i, and 3583 D200138X012 February 2015 Table 2. Specifications for Fisher 3583 Valve Stem Position Transmitters Input Signal Operating Influence 105 mm (4.125 inches) of valve stem travel; adjustable to obtain full output signal with lesser stem travels Output signal changes 1.67 percent per bar (0.
3582, 582i, and 3583 Instruction Manual February 2015 D200138X012 Description (continued) Under the 10CFR50, Appendix B, quality assurance program, the 3582NS positioner is qualified commercial grade dedicated. These can be supplied as 10CFR, Part 21 items. The 3582i is an electro‐pneumatic valve positioner, consisting of a 582i electro‐pneumatic converter installed on a 3582 pneumatic valve positioner.
Instruction Manual 3582, 582i, and 3583 D200138X012 February 2015 Refer to the unit nameplate to determine the type of positioner or transmitter, supply pressure, etc. WARNING This product is intended for a specific current range, temperature range and other application specifications. Applying different current, temperature and other service conditions could result in malfunction of the product, property damage or personal injury.
3582, 582i, and 3583 Instruction Manual February 2015 D200138X012 Note All valve positioners and valve stem position transmitters are shipped with foam rubber packing material inside the case. Remove the cover (key 33, figure 21) and the packing material before attempting to operate the unit. Make sure all vent openings are clear before installation of the unit and that they remain clear during use. Typically, the positioner or transmitter is ordered with the actuator.
Instruction Manual 3582, 582i, and 3583 D200138X012 February 2015 CSA Intrinsically Safe, Explosion proof, Type n, Dust‐Ignition proof, DIV 2 No special conditions for safe use. Refer to table 4 for additional information. Table 4.
Instruction Manual 3582, 582i, and 3583 D200138X012 February 2015 ATEX Standards Used for Certification EN 60079-0: 2012 EN 60079-31: 2009 EN 60079-1: 2007 EN 61241-0: 2006 EN 60079-11: 2012 EN 61241-1: 2004 EN 60079-15: 2010 EN 61241-11: 2006 Special Conditions for Safe Use Intrinsically Safe This equipment is intrinsically safe and can be used in potentially explosive atmospheres.
Instruction Manual 3582, 582i, and 3583 D200138X012 February 2015 Table 6. Hazardous Area Classifications for Fisher 582i Converter(1)—ATEX Certificate Certification Obtained Entity Rating Temperature Code II 1 G & D Intrinsically Safe Gas Ex ia IIC T4/T5/T6 Ga Dust Ex ia IIIC Da T109 °C (Tamb ≤ 71°C) / T100 °C (Tamb v 62°C) / T85 °C (Tamb ≤ 47°C) Ui = 30 VDC Ii = 150 mA Pi = 1.
Instruction Manual 3582, 582i, and 3583 D200138X012 February 2015 IECEx Conditions of Certification Intrinsically Safe WARNING Substitution of components may impair intrinsic safety. -40_C ≤ Ta ≤ +71_C; T6 (Ta ≤ +47_C); T5 (Ta ≤ +62_C); T4 (Ta ≤ +71_C) Entity Parameters Ui = 30 V, li = 150 mA, Pi = 1.25 W, Ci = 0 nF, Li = 0 mH Flameproof WARNING Disconnect power before opening. -40_C ≤ Ta ≤ +71_C; T6 (Ta ≤ +71_C) Type n WARNING Disconnect power before opening.
Instruction Manual 3582, 582i, and 3583 D200138X012 February 2015 Mounting Key numbers used in this procedure are shown in figure 2 except where indicated. 1. Figure 2 shows the various mounting parts required for mounting on Fisher actuators. Mounting parts for actuators that require spacers have the spacers (key 50) included. 657 and 667 actuators, sizes 70 through 100, with or without a side‐mounted handwheel, use spacers (keys 97 and 102) between the stem connector and the connector arm (key 48).
3582, 582i, and 3583 Instruction Manual February 2015 D200138X012 2. As shown in figures 2 and 4 attach the connector arm (key 48) to the stem connector so that the connector arm extends through the yoke legs on the side of the lower mounting boss. 3. Attach the valve positioner or valve stem position transmitter to the mounting plate (key 63) using the holes shown in figure 5. 4.
Instruction Manual 3582, 582i, and 3583 D200138X012 February 2015 degrees as the actuator is stroked, and the 30‐degree index marks on the cam will be short of aligning with the case index marks. If necessary, adjust the travel pin position so that the 30‐degree marks are the same distance from the respective case index mark at each end of actuator travel. Figure 3. Spacing for Mounting on Other than Fisher Actuators STEM TRAVEL X 9.5 mm (0.375 Inch) Stem 12.7 mm (0.5 Inch) Stem 19.1 mm (0.
Instruction Manual 3582, 582i, and 3583 D200138X012 February 2015 Figure 4. Isometric View Showing Motion Feedback Arrangement and Typical Stem Connection ACTUATOR STEM STEM CONNECTOR TRAVEL PIN (KEY 60) CONNECTOR ARM (KEY 48) CAP NUT (KEY 62) ROTARY SHAFT ARM (KEY 2) POSITIONER CV1768-C A1397‐2 YOKE VALVE PLUG STEM Figure 5. Mounting Plates Used with Fisher 3582 Valve Positioners and 3583 Valve Stem Position Transmitters SET NO. 1 SET NO. 2 SET NO.
Instruction Manual 3582, 582i, and 3583 D200138X012 February 2015 Figure 6. Rotary Shaft Arm and Case Index Marks CASE INDEX MARKS 30 DEGREES 30 DEGREES 0‐DEGREE ARM INDEX MARKS 2 1 30‐DEGREE ARM INDEX MARKS ARM AT MID‐TRAVEL POSITION ACTUATOR STEM TRAVEL INDEXES 1 NOTES: .........MAXIMUM ROTATION FROM MID‐TRAVEL POSITION. 1 2.........ALIGN INDEX MARKS AS SHOWN FOR MID‐TRAVEL POSITION. 70CA0750‐C A2452‐2 Table 8.
3582, 582i, and 3583 February 2015 Instruction Manual D200138X012 Changing Cam Position Refer to figure 21 for a typical cam illustration and key number locations. Note D For Valve Positioners: The small arrow on the cam must point in the direction of stem movement with increasing actuator diaphragm pressure. D For Valve Stem Position Transmitters: If the arrow on the cam points up toward the nozzle, output pressure increases with downward stem movement.
Instruction Manual 3582, 582i, and 3583 D200138X012 February 2015 Figure 7. Typical Dimensions and Connections 141.2 (5.56) 119.1 (4.69) 7.9 (.31) 246.1 (9.69) 182.6 (7.19) CL OF ACTUATOR 139.7 (5.50) 57.2 (2.25) 12.7 (0.50) 1/2‐14 NPT CONDUIT CONN 8.6 (.34) ∅ HOLES SPACED 17.5 (.69) APART 289.0 (11.38) 1/4‐18 NPT OUTLET CONN PLUGGED 1/4‐18 NPT OUTPUT CONN 1/4‐18 NPT SUPPLY CONN 3/8‐18 NPT VENT CONN 1/4‐18 NPT OPTIONAL OUTPUT CONN PLUGGED 3582i 139.7 (5.50) 141.2 (5.56) 57.2 (2.25) 127.0 (5.
Instruction Manual 3582, 582i, and 3583 D200138X012 February 2015 mounted on the positioner. For the 3582NS the regulator can be mounted on the mounting plate with the positioner but not on the positioner. The supply pressure should be high enough to permit setting the regulator 0.3 bar (5 psi) above the upper limit of the appropriate pressure range, for example: 1.4 bar (20 psig) for a 0.2 to 1.0 bar (3 to 15 psig) range. However, do not exceed the maximum allowable supply pressure of 3.
Instruction Manual D200138X012 3582, 582i, and 3583 February 2015 Vent WARNING Personal injury or property damage could result from fire or explosion of accumulated gas if a flammable gas is used as the supply pressure medium and the positioner/actuator is in an enclosed area. The positioner/actuator assembly does not form a gas‐tight seal, and when the assembly is enclosed, a remote vent line, adequate ventilation, and necessary safety measures should be used.
Instruction Manual 3582, 582i, and 3583 D200138X012 February 2015 Use the 1/2‐14 NPT conduit connection on the 582i converter housing for installation of field wiring. For Class I, Division I explosion‐proof applications, install rigid metal conduit and a seal no more than 457 mm (18 inches) from the converter. Also, install conduit according to local and national electrical codes which apply to the application.
Instruction Manual 3582, 582i, and 3583 D200138X012 February 2015 582i Converter Installation Note Contact your Emerson Process Management sales office for application information before upgrading an existing 3582 valve positioner by field installation of a 582i electro‐pneumatic converter. WARNING Avoid personal injury from sudden release of process pressure. Before mounting the 582i converter: D Always wear protective clothing, gloves, and eyewear when performing any maintenance operations.
3582, 582i, and 3583 Instruction Manual February 2015 D200138X012 When the positioner is correctly attached to the mounting plate, proceed with the installation by taking the control valve/actuator/positioner package out of service. 2. Properly vent the actuator loading pressure and the supply pressure. Disconnect the pressure tubing connections to the valve positioner. 3.
Instruction Manual 3582, 582i, and 3583 D200138X012 February 2015 for example, the stem will travel 50 percent with cam A, 68 percent with cam B, and 32 percent with cam C. Figure 13 shows how the flow characteristics change when using the cams with a valve that has equal percentage characteristics. Figure 14 shows how the flow characteristics change when using the cams with a valve that has linear characteristics. PERCENT INSTRUMENT PRESSURE SPAN Figure 12.
3582, 582i, and 3583 February 2015 Instruction Manual D200138X012 When cam A is the operating cam, there is a linear relationship between an incremental instrument pressure change and the resultant valve stem travel. The flow characteristic is that of the control valve. Installing either cam B or C as the operating cam changes the relationship between the incremental instrument pressure change and valve stem travel, thereby modifying the valve flow characteristic.
Instruction Manual 3582, 582i, and 3583 D200138X012 February 2015 With a reverse‐acting or split‐range valve positioner, the bypass handle may be locked in the POSITIONER position so that bypass cannot be used. To lock the bypass handle in the POSITIONER position, first shut off the instrument and supply pressure to the valve positioner. Then, remove the hex head shoulder screw from the center of the handle.
Instruction Manual 3582, 582i, and 3583 D200138X012 February 2015 On some applications where the input signal span is comparatively small (as found with split‐range applications), the nozzle adjustment may not be enough to set the proper starting point. Also, some difficulty may be experienced in keeping a valve positioner from unloading when the input signal continues to increase above the split‐range. For example, for a 0.2 to 0.
Instruction Manual 3582, 582i, and 3583 D200138X012 February 2015 1. Unhook the spring (key 38), and remove the cam bolt (key 6), cam (key 4), and spring retainer bracket (key 43). 2. Screw the locking nut (key 45) all the way onto the cam bolt. Note If the arrow stamped on the cam points toward the nozzle, output pressure increases with downward stem movement. If the arrow points down away from the nozzle, output pressure decreases with downward stem movement. 3.
3582, 582i, and 3583 February 2015 Instruction Manual D200138X012 To level the beam, proceed as follows: Note In the following steps, if the required rotary shaft arm position cannot be attained when adjusting a pivot point, adjust one of the other pivot points slightly. Then, repeat the original pivot adjustment. Continue this process until the required arm position can be attained. 1. Stroke the actuator to its mid‐travel position with a handwheel or a manual loader. Refer to figure 4 and 6.
Instruction Manual 3582, 582i, and 3583 D200138X012 February 2015 Figure 16. Rotary Shaft Arm 0‐Degree and Case Index Marks, Location and Alignment CASE INDEX MARKS 0‐DEGREE ARM INDEX MARKS 1 ARM AT MID‐TRAVEL POSITION ACTUATOR STEM TRAVEL INDEXES NOTE: ALIGN INDEX MARKS AS SHOWN FOR MID‐TRAVEL POSITION. 1 A2452‐3 Calibration WARNING During calibration the valve may move.
Instruction Manual 3582, 582i, and 3583 D200138X012 February 2015 Note The positioner will fully vent or pressurize the actuator to supply pressure at the ends of actuator travel when the positioner is calibrated correctly. Failure to properly calibrate the positioner may result in reduced seat loading. Table 11. Minimum Travel with Given Pin Position TRAVEL PIN POSITION ALONG ROTARY SHAFT ARM 1‐1/8 1‐1/2 2 2‐1/2 3 4 MINIMUM TRAVEL AVAILABLE mm Inch 6 8 11 13 16 22 0.25 0.3125 0.4375 0.5 0.625 0.
Instruction Manual 3582, 582i, and 3583 D200138X012 February 2015 Figure 17.
Instruction Manual 3582, 582i, and 3583 D200138X012 February 2015 3583 Valve Stem Position Transmitters 3583 (3583, 3583C) pneumatic valve stem position transmitters are mechanically linked to the valve stem in a diaphragm‐actuated, sliding‐stem control valve package. A change in the position of the valve stem changes the output pressure produced by the position transmitter. This signal is then piped to a reporting or recording device to indicate valve stem position.
Instruction Manual 3582, 582i, and 3583 D200138X012 February 2015 the beam to pivot about the feedback axis and moving the flapper closer to the nozzle until equilibrium is reached. The position transmitter output pressure is again proportional to the valve stem position. Maintenance Due to normal wear or damage from external sources (such as debris in the supply medium), periodic maintenance or repair of the valve positioner or valve stem position transmitter may be necessary.
3582, 582i, and 3583 February 2015 Instruction Manual D200138X012 In case of operational difficulties, the valve positioner or valve stem position transmitter should first be checked to see that adjustments have been properly made. All pressure lines and connections should be checked for leaks. The pneumatic relay and gaskets should also be inspected and replaced if necessary.
Instruction Manual 3582, 582i, and 3583 D200138X012 February 2015 1. Remove the screw (key 34G), and lift out the bypass handle or manifold. 2. Remove the gasket. 3. Apply lubricant (key 94) to both sides of the replacement gasket when used with the bypass assembly of 3582 valve positioners. Do not apply lubricant to the gasket when the bypass assembly is not used. 4. Set the new gasket in place on the four locating pins and replace the bypass handle or manifold.
3582, 582i, and 3583 Instruction Manual February 2015 D200138X012 1. For valve positioners using a bypass, direct action, and a full‐range input signal, place the positioner in bypass operation by moving the bypass handle to BYPASS. Then, shut off the supply pressure. For all other valve positioners and valve stem position transmitters, isolate the control valve from the system and shut off all pressure lines.
Instruction Manual 3582, 582i, and 3583 D200138X012 February 2015 Note To check the operation of the I/P module, remove the pipe plug (key 12), and connect a pressure gauge. Provide a 1.4 bar (20 psig) supply pressure to the converter. With a 4 mA signal the pressure output should read 0.16 to 0.24 bar (2.3 to 3.5 psig). With a 20 mA input signal the pressure output should read 0.96 to 1.07 bar (14.0 to 15.5 psig). 1. Turn off the input signal to the converter.
Instruction Manual 3582, 582i, and 3583 D200138X012 February 2015 6. Plug the output connection and apply 2.4 bar (35 psig) to the supply pressure connection. CAUTION Do not apply a signal greater than 35 mA to the I/P module. Higher signal values may damage the converter module. 7. Apply a 20 milliampere DC current input signal to the converter. 8. Check for leaks using a soap solution. Check any components which were disassembled or disconnected.
Instruction Manual 3582, 582i, and 3583 D200138X012 February 2015 Parts List Key Positioner/Transmitter Common Parts (figure 21) Part Number 11* O‐Ring Std. const., Nitrile All except 3582NS Hi‐temp. const.
Instruction Manual 3582, 582i, and 3583 D200138X012 February 2015 Figure 21. Fisher 3582 and 3583 Positioners and Transmitters Assembly Drawing A B C C A B SECTION B‐B TYPICAL CAM (KEY 4) 1 SECTION A‐A NOTE: 1 APPLY A GOOD‐QUALITY THREAD LOCKING COMPOUND TO THE THREAD OF THE NOZZLE ADAPTOR (KEY 3).
Instruction Manual 3582, 582i, and 3583 D200138X012 February 2015 Figure 22. Nozzle Sub‐Assembly Figure 23.
Instruction Manual 3582, 582i, and 3583 D200138X012 February 2015 Key Description 47 Test Connection 3582C, 3582D (3 req'd) 3583C (2 req'd) 3582NS (3 req'd) Locking Nut, aluminum Locking Sleeve, aluminum 71 72 73* O‐Ring (2 req'd) Std. const., Nitrile All except 3582NS Hi‐temp. const.
Instruction Manual 3582, 582i, and 3583 D200138X012 February 2015 For Units With Bypass (figure 24) Key Description Part Number 34A Bypass Block, aluminum Note Bypass block assembly (key 34) and parts are listed below. Non‐bypass block assembly (also key 34) and parts are listed following the bypass block assembly and parts.
Instruction Manual 3582, 582i, and 3583 D200138X012 February 2015 For Units Without Bypass (figure 25) Key 34 Key Description Part Number 34A Bypass Block, aluminum 34C* Gasket Std. const., chloroprene Hi‐temp. const. 3582NS, EPDM 34D Manifold 3582, std. and hi‐temp. const. 3583, std. and hi‐temp. const. 34G Cap Screw, pl steel Description Non‐Bypass Block Assembly Std. const. 3582A, 3582C, 3582G 3583, 3582C Hi‐temp. const.
Instruction Manual 3582, 582i, and 3583 D200138X012 Key February 2015 Description Part Number 582i (figure 26) -- 1 I/P Module Housing 1/2‐14 NPT conduit connection 2 Cap, aluminum --Screw, (not shown) Used to lock cap 3* O‐Ring, nitrile, used with integrally‐mounted 67CFR filter regulator Nozzle Restriction Assembly, Aluminum/Brass/SST 5 O‐Ring, Fluorosilicone 6* O‐Ring, Nitrile (2 req'd) 7 Tire Valve (not shown) (2 req'd w/tire valve option) 1E591406992 4 8* 9 10 11 12 13
Instruction Manual 3582, 582i, and 3583 D200138X012 February 2015 Mounting Parts Key Description 49 Washer, pl steel 657 w/o side‐mtd. h'wheel (continued) Size 70 (2 req'd) up to 76 mm (3 inch) travel 78 to 102 mm (3.0625 to 4 inch) travel Sizes 80 & 87 (2 req'd) Size 100 (2 req'd) 657‐4 (2 req'd) w/o side‐mtd. h'wheel Size 70 w/side‐mtd. h'wheel Size 70 Size 87 667 w/o side‐mtd.
Instruction Manual 3582, 582i, and 3583 D200138X012 February 2015 Key Description Key Description 50 Spacer, steel 657 (continued) w/side‐mtd. h'wheel Sizes 34, 50, & 60 (2 req'd) Size 40 (none req'd) Size 45 & 46 (2 req'd) Sizes 70 & 87 (2 req'd) Size 80 up to 51 mm (2 inch) travel (none req'd) over 51 mm (2 inch) travel (2 req'd) Size 100 (2 req'd) up to 64 mm (2.5 inch) travel 65 to 102 mm (2.5625 to 4 inch) travel 657‐4 (2 req'd) w/o side‐mtd. h'wheel Size 70 w/side‐mtd.
Instruction Manual 3582, 582i, and 3583 D200138X012 February 2015 Key 70 Description Cap Screw, pl steel (2 req'd) 657 w/side‐mtd. h'wheel (continued) Size 100 up to 64 mm (2.5 inch) travel 65 to 102 mm (2.5625 to 4 inch) travel 657‐4 w/o side‐mtd. h'wheel Size 70 w/side‐mtd. h'wheel Sizes 70 & 87 667 w/o side‐mtd. h'wheel Size 30 thru 60 Size 70 Up to 51 mm (2 inch) travel 52 to 76 mm (2.0625 to 3 inch) travel 78 to 102 mm (3.
Instruction Manual 3582, 582i, and 3583 D200138X012 February 2015 Key Description Key Description 102 Spacer, steel (continued) 657 w/o side‐mtd h'wheel Size 34 to 60 (none req'd) 657‐4 or 667‐4 w/o side‐mtd h'wheel Size 70 (none req'd) w/ side‐mtd. h'wheel Size 70 (4 req'd) Size 87 (2 req'd) GX Size 1200 All other types (none req'd) 50 Spacer, steel 657 Size 70 & 87 up to 76 mm (3 inch) travel (none req'd) 77 to 102 mm (3.
Instruction Manual 3582, 582i, and 3583 D200138X012 February 2015 Key Description Key Description 65 Cap Screw, pl steel 657 w/side‐mtd. h'wheel (continued) Size 87 up to 76 mm (3 inch) travel (none req'd) 78 to 102 mm (3.0625 to 4 inch) travel (2 req'd) Size 100 (2 req'd) up to 64 mm (2.5 inch) travel 65 to 102 mm (2.5625 to 4 inch) travel 657‐4 (2 req'd) w/o side‐mtd. h'wheel Size 70 w/ side‐mtd. h'wheel Size 70 Size 87 667 w/o side‐mtd.
Instruction Manual 3582, 582i, and 3583 D200138X012 For Mounting 3582, 3582i, and 3583 on 657 or 667 Actuator with Side‐Mounted Handwheel February 2015 Key Description 60 61 Travel Pin, SST (2 req'd) Pin Holder, SST (2 req'd) 62 63 Cap Nut, SST (2 req'd) Mounting Plate, steel (2 req'd) For integrally mounted 67CFR For separately mounted 67CFR The following parts (key numbers 48 through 87) are used when mounting both a 3582 positioner and a 3583 transmitter on a 657 or 667 Size 45 actuator wi
Instruction Manual 3582, 582i, and 3583 D200138X012 February 2015 Diagnostic Connections (figure 8) FlowScannert valve diagnostics system hook‐up. Includes connector body and body protector. If ordered for units with gauges, a stem is also included. Note Part numbers are shown for recommended spares only. For part numbers not shown, contact your Emerson Process Management sales office.
Instruction Manual D200138X012 3582, 582i, and 3583 February 2015 Figure 29. FM Loop Schematic for Fisher 582i Converter (Installation drawing GE28590) WARNING FOR INTRINSICALLY SAFE APPLICATIONS: THE APPARATUS ENCLOSURE CONTAINS ALUMINUM AND IS CONSIDERED TO CONSTITUTE A POTENTIAL RISK OF IGNTION BY IMPACT AND FRICTION. AVOID IMPACT AND FRICTION DURING INSTALLATION AND USE TO PREVENT RISK OF IGNTION. NOTES: 1. 2. 3. 4. 5. 6. 7.
3582, 582i, and 3583 February 2015 Instruction Manual D200138X012 Neither Emerson, Emerson Process Management, nor any of their affiliated entities assumes responsibility for the selection, use or maintenance of any product. Responsibility for proper selection, use, and maintenance of any product remains solely with the purchaser and end user. Fisher and FlowScanner are marks owned by one of the companies in the Emerson Process Management business unit of Emerson Electric Co.
