Instruction Manual

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KALREZr Packing System

for Fisherr Sliding‐Stem Valves

Contents

Introduction 1.................................

Scope of Manual 1.............................

Description 1.................................

Installation and Maintenance 2....................

Tightening Procedures 3........................

Other Considerations 4..........................

Parts Ordering 7................................

Introduction

Scope of Manual

This instruction manual includes installation, maintenance, and parts information for KALREZ valve stem packing

(KVSP) systems. These systems are available for Fisher sliding‐stem valves with 9.5, 12.7, 19.1, 25.4, and 31.8 mm

(3/8, 1/2, 3/4, 1, and 1‐1/4 inch) diameter stems. The system can be used with many sliding‐stem valves as shown in

the Applications section of the Specifications. Refer to appropriate valve and actuator instruction manuals for

necessary information relating to the disassembly and assembly of the valve and actuator.

Do not install, operate, or maintain KALREZ packing systems without being fully trained and qualified in valve,

actuator, and accessory installation, operation, and maintenance. To avoid personal injury or property damage, it is

important to carefully read, understand, and follow all the contents of this manual, including all safety cautions and

warnings. If you have any questions about these instructions, contact your Emerson Process Management sales office

before proceeding.

Description

Emerson Process Management offers KALREZ packing systems that you can easily install into your existing valves or

that you can purchase with new valves. The KVSP 500 Series uses Vespelr CR‐6100 backup rings and KALREZ seal

rings. The KVSP Fire‐Safe Series uses Vespel CR‐6100 backup rings, KALREZ seal rings, and a die‐formed flexible

graphite ring located on top of the KALREZ packing set.

These packing systems help seal your process to conserve valuable fluids, and help protect the environment against

the emission of toxic or polluting liquids and gases. The external live‐loading provides a constant load over the life of

the packing material, which reduces your need for packing box adjustment and maintenance.

If the piping and valve are insulated, do not allow insulation to extend above the yoke boss surface, covering the

KALREZ packing arrangement. Keep the KALREZ packing arrangement exposed to ambient air conditions.

Instruction Manual

D102136X012

KALREZ System - Sliding-Stem Valves

May 2011

Summary of content (8 pages)

PAGE 1
Instruction Manual KALREZ System - Sliding-Stem Valves D102136X012 May 2011 KALREZr Packing System for Fisherr Sliding‐Stem Valves Contents Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Scope of Manual . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Installation and Maintenance . . . . . . . . . . . . . . . . . . . . 1 1 1 2 Tightening Procedures . . . . . . . . . . . . . . . . . .
PAGE 2
Instruction Manual KALREZ System - Sliding-Stem Valves May 2011 D102136X012 Table 1. Specifications Applicable Valve Designs Fisher valves using CL125 through 600, J A, J easy‐et valves (for example, EAT, EZ, ETR, EWD, etc.), J EH, J HP, J YD, and J YS(1) Applications Valve Stem Diameters: J 9.5, J 12.7, J 19.1, J 25.4, and J 31.
PAGE 3
Instruction Manual KALREZ System - Sliding-Stem Valves D102136X012 May 2011 scratched, nicked, or worn, replace the valve stem before installing the KALREZ Packing System. Check the condition of the packing bore and clean or hone it out, as necessary. Refer to the appropriate valve instruction manual to replace the valve stem. Figure 1. Belleville Spring Stacking Order 7 SPRINGS PACKING FOLLOWER A6642 For key number locations refer to figure 3. Then proceed as follows: 1.
PAGE 4
Instruction Manual KALREZ System - Sliding-Stem Valves May 2011 D102136X012 Figure 2. KVSP System Tightening Procedure FLAT CONDITION COMPRESSED HEIGHT UNCOMPRESSED FREE HEIGHT 90AY012600A B2459 The following tightening procedure will change the final loading force to about 1/2 of a fully compressed disk spring. 1. Hand tighten the gland nuts on the Belleville disk springs and measure the uncompressed or free height as shown in figure 2. 2.
PAGE 5
Instruction Manual KALREZ System - Sliding-Stem Valves D102136X012 May 2011 easy‐e Packing (see figure 3) STEM SIZE, mm (INCHES) KEY NUMBER DESCRIPTION 200 Stud, SA‐193‐CL 2 (B8M), Strain Hardened 1E944135222 2 1E944435222 2 1E944935222 2 201 Packing Flange, S31600 (316 SST) 12B6923X012 1 12B6924X012 1 12B6925X012 211* Packing Box Ring, S31600 1J873135072 1 1J873235072 1 212 Packing Nut SA‐194‐8M Strain Hardened S31600 1E944035252 2 1E944535252 2 213 Anti‐Seize Lubricant
PAGE 6
Instruction Manual KALREZ System - Sliding-Stem Valves May 2011 D102136X012 Figure 3.
PAGE 7
Instruction Manual D102136X012 KALREZ System - Sliding-Stem Valves May 2011 Parts Ordering Each valve assembly is assigned a serial number that can be found on the valve body. Refer to this serial number when contacting your Emerson Process Management sales office for technical assistance. When ordering replacement parts, refer to this serial number and to the part description and part number from the following parts list.
PAGE 8
KALREZ System - Sliding-Stem Valves May 2011 Instruction Manual D102136X012 Fisher and easy-e are marks owned by one of the companies in the Emerson Process Management business division of Emerson Electric Co. Emerson Process Management, Emerson, and the Emerson logo are trademarks and service marks of Emerson Electric Co. KALREZ, Vespel, and KRYTOX are marks owned by E.I. du Pont De Nemours Co. All other marks are the property of their respective owners.