Instruction Manual Vee-Ball Valves D101554X012 January 2015 Fisherr Vee-Ballt V150, V200 and V300 Rotary Control Valves NPS 1 through 12 Contents Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 Scope of Manual . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 Description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 Educational Services . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 Specifications . . . . . . . . . . . . . . . . .
Instruction Manual Vee-Ball Valves D101554X012 January 2015 Table 1.
Instruction Manual Vee-Ball Valves D101554X012 January 2015 WARNING Avoid personal injury and property damage from ignition of process fluid caused by sparks from ceramic trim. Do not use ceramic trim where the process fluid is unstable or if it is an explosive mixture (such as ether and air). WARNING Always wear protective gloves, clothing, and eyewear when performing any installation operations to avoid personal injury.
Vee-Ball Valves January 2015 Instruction Manual D101554X012 WARNING The valve drive shaft is not necessarily grounded to the pipeline when installed. Personal injury or property damage could result from an explosion caused by a discharge of static electricity from valve components if the process fluid or the atmosphere around the valve is flammable. If the atmosphere around the valve or the process fluid is flammable, electrically bond the drive shaft to the valve.
Instruction Manual Vee-Ball Valves D101554X012 January 2015 Figure 3. Optional Shaft-to-Body Bonding Strap Assembly VALVE BODY 37A6528-A A3143-2 VIEW A-A ACTUATOR A A 2. See table 2 and figure 2 for length of studs for the seal protector ring end of V150 and V300 valves. Lubricate the studs with anti-seize lubricant. 3. Insert flat-sheet line flange gaskets (or spiral-wound gaskets with compression-controlling center rings) that are compatible with the flowing media. 4.
Instruction Manual Vee-Ball Valves D101554X012 January 2015 5. Connect pressure lines to the actuator as indicated in the actuator instruction manual. When an auxiliary manual actuator is used with a power actuator, install a bypass valve on the power actuator (if one is not supplied) for use during manual operation. WARNING Personal injury could result from packing leakage.
Instruction Manual D101554X012 Vee-Ball Valves January 2015 Maintenance Valve parts are subject to normal wear and must be inspected and replaced as necessary. The frequency of inspection and replacement depends upon the severity of service conditions. Key numbers in this procedure are shown in figures 24, 25, and 26, unless otherwise noted. WARNING The Vee-ball closes with a shearing, cutting motion, which could result in personal injury.
Vee-Ball Valves January 2015 Instruction Manual D101554X012 Disassembly WARNING Observe the steps in the WARNING at the beginning of the Maintenance section. 1. Isolate the control valve from the line pressure, release pressure from both sides of the valve body, and drain the process media from both sides of the valve. If using a power actuator, shut off all pressure lines to the power actuator, release pressure from the actuator, and disconnect the pressure lines from the actuator.
Instruction Manual Vee-Ball Valves D101554X012 January 2015 drive shaft or packing box wall; scratching these surfaces could cause leakage. Clean all accessible metal parts and surfaces to remove particles that would prevent the packing from sealing. Assembly If the valve is equipped with the ENVIRO-SEAL packing system, refer to the ENVIRO-SEAL Packing System for Rotary Valves instruction manual (D101643X012) for assembly. Series B only 1.
Instruction Manual Vee-Ball Valves D101554X012 January 2015 Figure 5. Packing Arrangements PACKING FOLLOWER (KEY 17) PACKING FOLLOWER (KEY 17) PACKING RING (KEY 35) PACKING SET (KEY 16) 1 PACKING BOX RING (KEY 39) GRAPHITE RIBBON PACKING FOR V150, V200, AND V300 PTFE V-RING PACKING FOR V150, V200, AND V300 NOTE: 1 INCLUDES ZINC WASHERS (KEY 36) FOR GRAPHITE RIBBON PACKING ONLY.
Instruction Manual Vee-Ball Valves D101554X012 January 2015 Figure 6. Typical Vee-Ball Valve Showing Pry Bar THRUST AND BEARING SURFACE PRY IN THIS DIRECTION ACTUATOR SIDE OF VALVE 58B2296-B E0739 BALL WARNING Perform the steps in the WARNING at the beginning of the Maintenance section of this manual. 1. Remove line bolting, remove the control valve from the pipeline, and place the valve on a flat surface with the seal protector ring facing up. Carefully rotate the ball to the open position. 2.
Vee-Ball Valves January 2015 Instruction Manual D101554X012 D It might be necessary to remove the HD metal seal by carefully tapping it with a soft punch and hammer. Take care not to damage the seal protector ring. D NPS 3 through 12 valves, if the seal is difficult to push out, it is recommended that a seal removal plate be used to press the HD metal seal out of the seal protector ring. Refer to figure 12 for dimensions of the seal removal plate.
Instruction Manual Vee-Ball Valves D101554X012 January 2015 Figure 7. NPS 1 and 1-1/2 Seal Protector Ring Measurements D D A6959 ANSI/ISA S75.08.02 FACE-TO-FACE VALVE A6960 CL150 ASME B16.10 (SHORT) FACE-TO-FACE VALVE Valve Size, NPS Construction(1) TCM Seal “D” HD Seal “D” Flow Ring “D” Valve Size, NPS Construction(1) mm 1 1-1/2 1-1/2 HD Seal “D” Flow Ring “D” mm New 37.6 44.7 39.6 Old 25.1 33.0 26.9 New 39.1 44.5 40.9 Old 27.4 32.8 29.2 1 1-1/2 New 63.0 70.1 65.
Instruction Manual Vee-Ball Valves D101554X012 January 2015 Figure 9.
Instruction Manual Vee-Ball Valves D101554X012 January 2015 Figure 11. Seal Protector Ring SEAL PROTECTOR RING (KEY 3) Figure 12. HD Seal Removal Plate Dimensions 6.4 mm (0.250 INCHES) MINIMUM A A5544 DIMENSION A VALVE SIZE, NPS Minimum-Maximum, mm Minimum-Maximum, Inches 3 4 6 8 10 12 75.9-76.2 95.0-95.3 126.7-127.0 158.5-158.8 212.5-212.7 263.3-263.5 2.990-3.000 3.740-3.750 4.990-5.000 6.240-6.250 8.365-8.375 10.365-10.375 Installing Fisher TCM Plus or Extra ball seals: a.
Vee-Ball Valves Instruction Manual January 2015 D101554X012 D Install the seal protector ring (key 3) into the valve body. Now go to step 5 in this procedure. Installing flat metal seals: a. Install 12 shims in the valve and install the flat metal seal on top of the shims. b. Install the spring seal (key 13) on the flat metal seal (key 11) with the convex side of the spring seal facing the ball. c. Install the seal protector ring, and install the protector ring screws and washers (keys 21 and 22).
Instruction Manual D101554X012 Vee-Ball Valves January 2015 b. For all NPS 3 through 8 valves and NPS 10 and 12 valves without attenuator: D Lubricate and install the radial seal (key 37) into the appropriate groove in the seal protector ring making sure the open side of the radial seal faces away from the ball. D Install the wave spring (key 13) into the seal protector ring (key 3). D Install the HD metal seal (key 11) into the seal protector ring (key 3), past the radial seal.
Instruction Manual Vee-Ball Valves D101554X012 January 2015 D Install the wave spring (key 13) into the seal protector ring (key 3). D If the valve has an attenuator, install the retaining ring (key 41). The octagonal shaped support wire ring has two free ends. Place one of the free ends into the groove in the seal protector ring. Then starting at the inserted end, press the rest of the ring into the groove completely.
Instruction Manual D101554X012 Vee-Ball Valves January 2015 Key numbers in this procedure are shown in figures 24, 25, and 26, unless otherwise indicated. 1. A taper key (key 4, figures 14, 24, 25 and 31) is used to connect the ball and drive shaft in NPS 3 through 12 valves. 2. Carefully rotate the ball to the open position after the actuator is disconnected. Make sure the ball will not rotate (see warning above). Provide support for the ball during the following disassembly. 3.
Instruction Manual Vee-Ball Valves D101554X012 January 2015 Note For ease of assembly, the follower shaft (key 9) should be inserted into the ball before installing the ball in the following applications: D NPS 3 valve without ball/attenuator D NPS 4 through 12 valves with ball/attenuator. Carefully install the ball into the valve body cavity. D For Vee-Ball with attenuator (NPS 4 through 12 valves), carefully install the ball into the valve body cavity.
Instruction Manual Vee-Ball Valves D101554X012 January 2015 Failure to use the correct Vee-Ball/ shaft combination may result in the ball not being in the position indicated by the slash mark on the end of the shaft. If the ball is not properly aligned with the slash mark, the valve will not function correctly and seal damage may result. Figure 13.
Instruction Manual Vee-Ball Valves D101554X012 January 2015 Figure 14. Taper Key Installation BALL (KEY 2) TACK WELD TAPER KEY (KEY 4) MINIMUM ENGAGEMENT OF TAPER KEY DRIVE SHAFT (KEY 6) TACK WELD TAPER KEY (KEY 4) 31B0727-E A6035-1 MAXIMUM ENGAGEMENT OF TAPER KEY 6. Install the drive shaft (key 6) into the valve body through the ball and into the lower bearing. 7. Insert the taper key (key 4) into ball and drive shaft (keys 2 and 6) as shown in figure 14.
Instruction Manual Vee-Ball Valves D101554X012 January 2015 Figure 15. Typical Metal Micro-Notch Ball and Drive Shaft MICRO-NOTCH W6256 V-NOTCH BALL DRIVE SHAFT For all constructions: Refer to Replacing the Ball Seal, Packing Maintenance, and other procedures as necessary to complete the assembly of the valve. NPS 1 through 2 Procedures for disassembly and assembly of the bearings and ball cannot be accomplished until the ball seal and valve packing are removed from the valve.
Instruction Manual Vee-Ball Valves D101554X012 January 2015 Table 6. Continuous Threaded Rod Valve Size, NPS Threaded Rod Thread Size Thread Depth in Follower Shaft 1 1/4-20 0.5 1.5 1/4-20 0.5 2 1/4-20 0.5 Figure 16. Dimensions of Ball in Ball / Shaft Assembly A VALVE SIZE A NEW - WITHOUT THRUST WASHER OLD - WITH THRUST WASHER NPS mm Inches mm Inches 1 32.9 1.29 31.8 1.25 1.5 48.6 1.91 47.7 1.88 2 64.5 2.54 63.4 2.50 3.
Instruction Manual D101554X012 Vee-Ball Valves January 2015 Figure 17. Informational Tag 29B9332 CAUTION Exercise care to avoid damaging components in the following procedure. 8. Make sure the sealing surface of the ball is not damaged while removing the follower shaft. a. If a pipe plug (key 25) is installed, use a punch to drive the follower shaft (key 9) into the center of the ball. b.
Vee-Ball Valves January 2015 Instruction Manual D101554X012 Figure 18. Ball/Attenuator Installation and Removal Method BALL/ATTENUATOR W6134 Note For ease of assembly, the follower shaft (key 9) should be inserted into the ball before installing the ball in an NPS 3 valve without ball/attenuator Carefully install the ball into the valve body cavity. After you have installed the ball (key 2) into the valve body assembly, firmly support the ball while installing the shafts. 4.
Instruction Manual Vee-Ball Valves D101554X012 January 2015 Figure 19. Location of Indicator Hole in Micro-Notch Vee-Balls INDICATOR HOLE FOLLOWER END OF BALL SHAFT/ASSEMBLY 29B9552-A E0764 NOTCH CAUTION Make sure the drive shaft is free of oil or grease, otherwise the taper pin will not seat properly. Failure to properly set the taper pin or taper key could result in it coming loose while in service.
Instruction Manual Vee-Ball Valves D101554X012 January 2015 Using a flat-end punch, drive the taper pin into the ball ear (or ball, for Micro-Notch constructions) and drive shaft until solid heavy contact is felt. Make sure the taper pin spans the width of the ball. Using a flat end punch, drive the groove pin (key 7) into the ball and follower shaft until it is flat with the ball surface.
Instruction Manual Vee-Ball Valves D101554X012 January 2015 Figure 22. Screw Installation for Fisher V200, NPS 1 Valves with VTC Ceramic Micro-Notch Ball Construction SCREW (KEY 4) BALL (KEY 2) INDICATOR HOLE DRIVE SHAFT (KEY 6) LOCK COMPOUND (KEY 49) 44B0241-B A6961 Note There is an indicator hole drilled in all Micro-Notch balls.
Vee-Ball Valves Instruction Manual January 2015 D101554X012 2. Clean the valve shaft and actuator lever splines to be sure the actuator lever will slide on easily. Only drive the lever in if absolutely necessary. 3. Carefully wedge the ball solidly against the actuator-side bearing, using a screwdriver or similar tool inserted between the lower ear of the ball and the valve body. This will center the ball. See figure 6. 4. Keep the wedge in place while installing the lever, if necessary.
Instruction Manual D101554X012 Vee-Ball Valves January 2015 Use the appropriate actuator instruction manual and figure 23 of this manual when mounting the actuator or changing actuator styles and positions. The Micro-Notch ball closed position is approximately 5 degrees closed from the first point of flow. This establishes the zero degree position for the ball. Figure 23. Index Marks for Actuator Lever Orientation for NPS 1 through 12 Valves with or without Attenuator (2) NOTE: 1.
Instruction Manual Vee-Ball Valves D101554X012 January 2015 Figure 24.
Instruction Manual Vee-Ball Valves D101554X012 January 2015 Figure 25. Exploded View, Fisher V150 and V300 NPS 3 through 12 without Attenuator Assembly.
Instruction Manual Vee-Ball Valves D101554X012 January 2015 Figure 26.
Instruction Manual Vee-Ball Valves D101554X012 January 2015 Figure 27. Centering Template in Use and Template Dimensions 19B8493 E0740 19B8493 E0741 C(1) (ANSI/ISA S75.08.02) C (ASME B16.
Vee-Ball Valves January 2015 Instruction Manual D101554X012 Parts Ordering A serial number is assigned to each valve and stamped on the nameplate. Always refer to the valve serial number when corresponding with your Emerson Process Management sales office regarding spare parts or technical information. When ordering replacement parts, also specify the complete 11-character part number from the parts kits or parts list information. WARNING Use only genuine Fisher replacement parts.
Instruction Manual Vee-Ball Valves D101554X012 January 2015 Retrofit Kits for ENVIRO-SEAL Packing Retrofit kits include parts to convert existing V150, V200 and V300 valves with shallow (single packing depth) packing box to the ENVIRO-SEAL packing box construction. Retrofit kits include single PTFE packing. See following table. ENVIRO-SEAL Packing Retrofit Kits SHAFT DIAMETER(1) PART NUMBER mm Inches Single PTFE Graphite 12.7 1/2 RRTYXRT0012 RRTYXRT0312 15.9 5/8 RRTYXRT0022 RRTYXRT0322 19.
Instruction Manual Vee-Ball Valves D101554X012 January 2015 Repair Kits for Ball Seals Seal repair kits include recommended spare parts for Fisher TCM Plus, S31600 stainless steel, CF10SMnN, or CD7MCuN ball seal constructions. The following table indicates the repair kit part number and the quantity of parts included in the kit.
Instruction Manual Vee-Ball Valves D101554X012 January 2015 Parts List Key Note Part numbers are shown for recommended spares only. For other part numbers, contact your Emerson Process Management sales office. Common Parts (figures 24, 25 & 26) Key 1 2* 2* 3 4* 6* 6* 7* 9* 9* 10* Description Part Number If you need a valve body as a replacement part, order by valve size, serial number, and desired valve body material. Contact your Emerson Process Management sales office for assistance.
Instruction Manual Vee-Ball Valves D101554X012 January 2015 Key 12* 13* 13* 14 15* 40 Description S30200 NPS 12 HD (Heavy-Duty) Metal CF10SMnN NPS 2 NPS 3 NPS 4 NPS 6 NPS 8 NPS 10 NPS 12 CD7MCuN SST NPS 1 NPS 1-1/2 NPS 2 NPS 3 NPS 4 NPS 6 NPS 8 NPS 10 NPS 12 R30006 cobalt alloy 6 casting NPS 1 NPS 1-1/2 NPS 2 NPS 3 NPS 4 NPS 6 NPS 8 S31700 (317 SST) w/ CoCr-A seat NPS 10 NPS 12 Shim Seal, S31600 (12 req'd) Use w/flat metal seal only NPS 3 NPS 4 NPS 6 NPS 8 NPS 10 NPS 12 Spring Seal, S31600 Use w/
Instruction Manual Vee-Ball Valves D101554X012 Key 39* 40 41 48* 130 131 Description NPS 10 NPS 12 Packing Box Ring 316 SST NPS 1 NPS 1-1/2 and 2 NPS 3 and 4 NPS 6 NPS 8 and 10 NPS 12 N10276 NPS 1 NPS 1-1/2 and 2, N04400 NPS 3 and 4 NPS 6 NPS 8 and 10 NPS 12 Packing Flange Retaining Ring Ball-Shaft Assembly Clamp Bonding Strap Assembly January 2015 Part Number 28B0268X012 28B0269X012 16A6082X012 16A6083X012 16A6084X012 16A6085X012 16A6086X012 16A6087X012 16A6082X092 16A6083X102 16A6084X072 16A6085X
Instruction Manual Vee-Ball Valves D101554X012 January 2015 Key 2*.
Instruction Manual Vee-Ball Valves D101554X012 January 2015 Key 2*.
Instruction Manual Vee-Ball Valves D101554X012 January 2015 Key 9*.
Instruction Manual Vee-Ball Valves D101554X012 January 2015 Key 48*.
Vee-Ball Valves January 2015 Instruction Manual D101554X012 Appendix A Instructions for Non-Series B The Series B changes affected only the NPS 3 through 12 valves without attenuators. To determine if a Vee-Ball valve is Series B, you will need to examine several of the internal parts. Compare the distinctive skirted V-notch outline of the forward side and the circular edge on the reverse side of the Series B design ball to the V-notch on both sides of the non-series B design ball. Then look for bushings.
Instruction Manual Vee-Ball Valves D101554X012 January 2015 Key numbers in this procedure are shown in figures 24, 26, and 31, unless otherwise indicated. A taper key (key 4, figure 14) is used in NPS 3 through 12 Non-Series B valves. 3. Carefully rotate the ball to the open position after the actuator is disconnected. Make sure the ball will not rotate (see warning above). Provide support for the ball during the following disassembly. 4. Unscrew the pipe plug (key 25).
Vee-Ball Valves Instruction Manual January 2015 D101554X012 12. Thoroughly clean surfaces of all parts that are to be re-used or obtain replacement parts. Assembly 1. Inspect all sealing surfaces to ensure they are in good condition and without scratches or wear. 2. Installing bearings (key 10): a. For composition bearings, install the bearings by hand. The bearing flanged end should touch the bushing (key 5 or 8). b. For metal bearings: D Use a press and ram to install the bearings (key 10).
Instruction Manual Vee-Ball Valves D101554X012 January 2015 Failure to use the correct Vee-Ball/ shaft combination may result in the ball not being in the position indicated by the slash mark on the end of the shaft. If the ball is not properly aligned with the slash mark, the valve will not function correctly and seal damage may result. 6.
Vee-Ball Valves January 2015 Instruction Manual D101554X012 D 1/8 inch diameter weld on NPS 3 through 6 valves, D 3/16 inch diameter weld on NPS 8 through 10 valves, and D 1/4 inch diameter weld on NPS 12 valves. For all constructions: Refer to Replacing the Ball Seal, Packing Maintenance, and other procedures as necessary to complete the assembly of the valve.
Instruction Manual Vee-Ball Valves D101554X012 January 2015 2. Rotate the ball to the closed position. 3. Follow one of the procedures below: D When viewed from the valve body inlet, the ball is in the proper position when both V-notches of the ball are centered between the machined diameter of the ledge that supports the seal. D If the ball has a spot machined on the top, align that spot to the exact center of the seal cavity. 4.
Instruction Manual Vee-Ball Valves D101554X012 January 2015 Figure 28. Index Marks for Actuator Lever Orientation for Non-Series B Valves ACTUATOR MOUNTING ACTUATOR POSITION VALVE OPEN STYLE STYLE A 1 (3) (PDTC)(2) RIGHTHAND(1) STYLE B (PDTO)(2) STYLE C (PDTC)(2) LEFTHAND(1) STYLE D (PDTO)(2) 1. Right-hand mounting controls with v notch no. 1; Left-hand mounting controls with v notch no. 2 2. PDTC-push down to close; PDTO-push down to open 3.
Instruction Manual Vee-Ball Valves D101554X012 January 2015 BEARING RAM DIMENSIONS VALVE SIZE, NPS Ram Lengths L BUSHING RAM DIMENSIONS Ram Diameters M D Ram Diameters d D Long Ram d Short Ram d mm Inches mm Inches mm Inches mm Inches mm Inches mm Inches mm Inches 3&4 201.42 MIN 7.930 MIN(1) 95.25 MIN 3.750 MIN 22.86 22.61 0.900 0.890 19.05 18.80 0.750 0.740 28.19 27.94 1.110 1.100 19.05 18.80 0.750 0.740 22.86 22.61 0.900 0.890 6 247.65 MIN 9.750 MIN 95.
Instruction Manual Vee-Ball Valves D101554X012 January 2015 Figure 31. Fisher V150 and V300 Non-Series B Valve Assembly (NPS 3- 12) (Details are typical for V200 Valves except V200 does not have flanges) METAL BEARING NPS 3-6 PEEK BEARING NPS 8, 10, & 12 METAL BEARING NPS 8, 10 & 12 ALLOY ASSEMBLY ATTENUATOR BALL NPS 4-12 FLAT METAL SEAL TCM SEAL 42B4652-C NOTE: KEYS 28, 30, 31, 32, 35, AND 36 ARE NOT SHOWN.
Instruction Manual D101554X012 Vee-Ball Valves January 2015 55
Vee-Ball Valves January 2015 Instruction Manual D101554X012 Neither Emerson, Emerson Process Management, nor any of their affiliated entities assumes responsibility for the selection, use or maintenance of any product. Responsibility for proper selection, use, and maintenance of any product remains solely with the purchaser and end user. Fisher, ENVIRO-SEAL, Vee-Ball, and FIELDVUE are marks owned by one of the companies in the Emerson Process Management business unit of Emerson Electric Co.
