Instruction Manual

ManualsBrandsEmerson ManualsControl ValvesEmerson Fisher Vee-Ball V200

D101628X012

Basis Weight Control SKF Actuator with PEAB

IC2000 Stepmotor Interface

Contents

Introduction 1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Scope of Manual 1. . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Specifications 3. . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Valve 3. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Actuator and Stepmotor Interface 3. . . . . . . . . . . . . .

Feedback Transmitter 3. . . . . . . . . . . . . . . . . . . . . . . .

Driver Card 3. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

System Description 4. . . . . . . . . . . . . . . . . . . . . . .

Installation 6. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Valve and Actuator 6. . . . . . . . . . . . . . . . . . . . . . . . . . .

Wiring 7. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Settings 12. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Start Up 12. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Adjustment 15. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Limit Switches 15. . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Stroking Speed 16. . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Valve Position Indicator 18. . . . . . . . . . . . . . . . . . . . . .

Maintenance 19. . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Troubleshooting 20. . . . . . . . . . . . . . . . . . . . . . . . . . . .

Test Procedures 21. . . . . . . . . . . . . . . . . . . . . . . . . . . .

Valve Maintenance 21. . . . . . . . . . . . . . . . . . . . . . . . . .

Removing the Actuator 21. . . . . . . . . . . . . . . . . . . . . .

Mounting the Actuator on the Valve 22. . . . . . . . . . .

Replacing Fuses 22. . . . . . . . . . . . . . . . . . . . . . . . . . . .

Replacing the Actuator Motor 22. . . . . . . . . . . . . . . . .

Replacing Modules 22. . . . . . . . . . . . . . . . . . . . . . . . . .

Replacing the Transformer 22. . . . . . . . . . . . . . . . . . .

Field Installation of the Remote Station 23. . . . . . . .

Parts List 23. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

COVER LATCH

Figure 1. Basis Weight System with Vee-Ball Valve, SFK

Actuator and IC2000 Stepmotor Interface

PEAB IC2000 CONTROL

CABINET

WIRE ACCESS PLATE

(ADDITIONAL PLATE ON BOTTOM)

PLUG-IN

ELECTRONICS

MODULES

SKF

ACTUATOR

STEPPING

MOTOR

LOCK

W5392 / IL

Introduction

Scope of Manual

This instruction manual provides instructions for ap-

plication and use of the SKF actuator and PEAB (Pro-

cess instrument and Electro AB) IC2000 Stepmotor

Interface in a basis weight system. Refer to the sepa-

rate instruction manual for valve instructions.

Instruction Manual

Form 5276

March 2000

Basis Weight Actuator

Summary of content (32 pages)

PAGE 1
Instruction Manual Form 5276 March 2000 Basis Weight Actuator Basis Weight Control SKF Actuator with PEAB IC2000 Stepmotor Interface Contents PEAB IC2000 CONTROL CABINET WIRE ACCESS PLATE (ADDITIONAL PLATE ON BOTTOM) Introduction ............................... 1 Scope of Manual . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 ............................. Valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Actuator and Stepmotor Interface . . . . . . . . . .
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Basis Weight Actuator Table 1. Specifications Actuator Sizes J 20HT J 30HT or J 40HT HT denotes High Torque Enclosure Protection Actuator/Motor: IP54 IC2000: IP55 Remote Station: IP40 Resolution (for 90 Degrees of Valve Rotation)(2) Size 20HT: 5600 steps Size 30HT: 8800 steps Size 40HT: 11300 steps Actuator Torque 0% Backlash Rating Size 20HT: 180 NSm (1590 lbfSin) Size 30HT: 380NSm (3360 lbfSin) Size 40HT: 580NSm (5130 lbfSin) Motor Torque Required Size 20HT: 4.3 NSm (38 lbfSin) Size 30HT: 5.
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Basis Weight Actuator Only personnel qualified through training or experience should install, operate, or maintain this equipment. Fast Input (pin 20a). Connect to 0v to run the internal oscillator at the fast rate. Do not attempt to install, operate, or maintain this product without this instruction manual and the valve instruction manual. If you have any questions concerning these instructions, contact your Fisher Controls sales office or sales representative before proceeding. Slow Input (pin 22a).
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Basis Weight Actuator Dimension 20HT 30HT 40HT 455 228 122 80 176 85 60 10.5 92 72 565 286 134 100 230 115 80 12.5 116 92 17.9 8.98 4.80 3.15 6.93 3.35 2.36 0.41 3.62 2.83 22.2 11.22 5.28 3.94 9.06 4.53 3.15 0.49 4.57 3.62 mm A B C D E F G H K L 306 155 90 50 120 50 35 8.5 63 46 A B C D E F G H K L 12.0 6.10 3.54 1.97 4.72 1.97 1.38 0.33 2.48 1.81 Inches L B F G K H D C E A E0010 / IL Figure 2.
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Basis Weight Actuator COUPLING HOUSING DESIGN V150 VALVE MOUNTING BRACKET MOTOR MOUNTING SCREWS Terminal Blocks—All field connections including control signals are made to terminal block TB1, TB2 or optional TB3 (see figure 9). IC500 Interface Card—This card (key 3, figure 5) receives the control signal, which is sent from a customer–supplied control device, from the manual station (key 4, figure 5), or from the optional remote station (see figure 6).
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Basis Weight Actuator INDICATOR BOX ACTUATOR 1 OPTIONAL REMOTE STATION 2 NOTES: 132 FEET (40m) MAX. WITH 1.5mm2 CONDUCTORS 1 320 FEET (100m) MAX WITH 2.5mm2 CONDUCTORS MAX 1000 FT, (255m) WITH 0.75mm2 CONDUCTORS 2 A3754-4 / IL Figure 4. Actuator and Controls Note For additional information on use of the manual station when there is no remote station, see the External Control Signal portion of the Wiring section.
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Basis Weight Actuator 1 E0011 / IL Figure 5. IC2000 Control Cabinet Components Required valve shaft rotation is not the same for all valves. Design V150 and V200 valves require clockwise valve shaft rotation to open the valve; valves in the 8500 Series require counterclockwise rotation to open the valve. Before mounting the valve, check to see that the actuator will provide the correct rotation to open and close the valve.
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Basis Weight Actuator A5966 / IL Figure 7. Remote Station Dimensions For assistance in wiring, refer first to the overall schematic in figure 8 which includes references to more detailed wiring schematics that show specific sections of the system. Also refer to figure 9 for a schematic of the power transformer connections. The Stepmotor Interface has a wire access plate on top and bottom. Connect all wires through one of those plates.
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Basis Weight Actuator Note Motor Refer to figure 10. Use the wire color codes and terminal numbers as shown in figures 9 and 10 when connecting motor wires to terminal block TB1. Note The wire color codes are subject to change per availibility of cable. The connections should be verified at both ends. Limit Switches Limit switch LS1 and LS2 (figures 11 and 12) interrupt the input commands when the valve reaches the fully open (LS1) and fully closed (LS2) positions.
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Basis Weight Actuator ONLY ONE OF THESE INSTALLED E0013 / IL Figure 8.
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Basis Weight Actuator Table 2. Manual Station Inputs Manual Station Input Terminal Type of Circuit Assert By Effect While Asserted INC TB1–15 24V optoisolated grounding to TB1–10 Commands the actuator to run in the direction to open the valve, provided “max. open” limit switch is not tripped. DEC TB1–16 24V optoisolated grounding to TB1–10 Commands the actuator to run in the direction to close the valve, provided “max. closed” limit switch is not tripped.
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Basis Weight Actuator Table 4.
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Basis Weight Actuator JUMPER E0014 / IL Figure 9. Transformer Schematic over-tightened, the switch action may not allow the switch to close after it has been tripped. 4. Turn on power to the Stepmotor Interface. 5. Check to be sure the valve rotation indicator in the Stepmotor Interface and in the optional remote station show zero percent for 0 degrees of valve rotation (fully closed) and 100 percent for 90 degrees of valve rotation (fully open).
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Basis Weight Actuator E0015 / IL MOTOR TERMINAL BOARD Figure 10.
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Basis Weight Actuator (CABLE OD = 9.1mm) NOTE: LS1 & LS2 OPEN THE COMMAND CIRCUITS TO STOP THE ACTUATOR AT THE LIMIT CONDITIONS. E0016 / IL Figure 11. Limit Switch Connection Schematic, 2 Limit Switches (Standard) Adjustment Limit Switches The Basis Weight Assembly is standardly shipped with 2 limit switches. 4 limit switches can be wired by the customer. 1. Mark the position of the actuator travel indicator cover (figure 2) so that you can return it to the same position after adjustment.
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Basis Weight Actuator INSTALLED AT FACTORY IN DIN RAIL (O.D. = 10.7mm) E0017 / IL Figure 12. Limit Switch Connection Schematic, 4 Limit Switches (Optional) over-tightened, the switch action may not allow the switch to close after it has been tripped. 5. Use the handwheel to position the actuator to 90 degrees rotation (fully open). 6. Repeat steps 3 and 4 for the limit switch for 90 degrees rotation (LS1). 7. Replace the travel indicator cover and screws.
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Basis Weight Actuator (PANEL ADJUST.) VOLTAGE AMP CURRENT DRIVER (0–1 V) (PANEL ADJUST.) (FACTORY ADJUST.) (FACTORY ADJUST.) INPUT TO POSITION INDICATOR E0019 / IL Figure 13. Valve Position Indicator Block Diagram both modes, and is governed by the torque dropping off enough that the motor stalls. The stroking time is controlled by the frequency of the internal oscillator.
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Basis Weight Actuator +24V JUMPER IN B1 POSITION INC LIM FAST INC DEC LIM FAST DEC SLOW INC SLOW DEC BRAKING CURRENT 1 SET COMMON FAST INPUT DIRECTION INPUT SLOW INPUT SD13 DRIVE CARD POWER COMMON +24DC STOP CURRENT STOP CURRENT RETURN RATE COMM FAST RATE SLOW RATE SPEED SETTINGS NOTE: 1 SEE WIRING SECTION FOR TB1-14. E0027 / IL Figure 14.
PAGE 19
Basis Weight Actuator WITH THIS CONNECTION TO COMPUTER THE ACTUATOR CAN ONLY RUN WITH SLOW SPEED. CR1=INCREASE CR2=DECREASE NOTE: IF THE MANUAL STATION IS INSTALLED, CONTROL CONFLICTS MAY OCCUR, SEE WIRING SECTION. E0021 / IL Figure 15. Control Connection Schematic without Remote Station and without Manual Station 5. Check the meter again at 0 degrees rotation to be sure zero has not changed. Maintenance WARNING Avoid personal injury from sudden release of process pressure.
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Basis Weight Actuator 1. STANDARD: CONTACT CLOSURE OR OPEN COLLECTOR LOGIC INPUTS 2. OPTIONS: POSITIVE VOLTAGE PULSES FOR OPTION, CONTACT FACTORY AND SPECIFY YOUR INPUT. ROTATION (BOTH IN STD RIGHT HAND MTG) CCW B1 B2 B3 A CW B1 A2 A3 B JUMPER SETTINGS IC500 FT100 NOTE: JUMPERS A4, A5, A6, AND A7 ARE NOT FIELD SELECTABLEUNLESS THIS OPTION HAS BEEN INSTALLED AT THE FACTORY. E0020 / IL Figure 16.
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Basis Weight Actuator Figure 17. Actuator/Valve Connection Test Procedures Checking the IC500 Card Required equipment for these procedures are an extender card (see the parts list) and volt–ohm–millimeter or similar voltage–measuring device. 1. Remove the IC500 module (refer to the Replacing Modules section). Checking the SD13 Card 3. Check the dc voltage between 8c (PCOM) and 30a (Ref.) at 2.7 A current limiting. (Be sure DIP switch 4 on the SD13 card is ‘‘on.’’ See the Settings section.) 1.
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Basis Weight Actuator WARNING The valve ball or disk closes and opens with a shearing, cutting motion. Avoid personal injury from this motion by keeping hands, tools, and other objects away from the valve ball or disk. 3. Loosen the socket–head screws in the valve shaft clamp (see figure 17). The valve shaft clamp is located on the actuator where the valve shaft is connected to the actuator. 4. Remove the cap screws that attach the valve body to the actuator mounting yoke.
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Basis Weight Actuator 2. Record the location of the wire connections on the terminal block. Remove the transformer wires from the terminal block. 3. Unscrew the mounting screw from the center of the transformer and remove the transformer from the back of the cabinet. 4. Be sure to remove insulation from the ends of the transformer wires. 5. Attach the new transformer and connect the transformer wires to the terminal block (see figure 9). Make sure the jumper between TB2-7 and TB2-Ground is installed. 6.
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Basis Weight Actuator INC DEC BRIDGE RECTIFIER DIRECTION COMMON DIRECTION CONTROL E0023 / IL Figure 18.
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Basis Weight Actuator TO + TERM. OF BRIDGE RECTIFIER ON 24 VAC SEL SLOW PCOM REM IND – 24V SELECT SLOW DEC CMD FROM COMPUTER DEC ( TO IC2000) 22a INC ( TO IC2000) PCOM 26a COMMON 28a MANUAL 30a COMPUTER INC COMMAND FROM COMPUTER 24a TO – TERM. OF BRIDGE RECTIFIER ON 24 VAC E0024 / IL Figure 18.
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Basis Weight Actuator Table 5.
PAGE 27
Basis Weight Actuator 0.1 F TP1 18K 82K 10K CA3130 0.1 F 5.1K CA3130 TIP29C 1000 F 200K F 20K 4.7V REF01 20K 20K 20K 3.3K 20K R12 1K 1K 5.6V TO MAN STN INDICATOR 1K JUMPER 200K Rx1 (N.C.) CCW 0.1K Rx4 CW JUMPER A7805 0.1 F 7.33 F A(CCW) B(CW) ACTION JUMPER BLOCK E0025 / IL Figure 19.
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Basis Weight Actuator (8 X 0.5 mm2 ) (9.1 mm CABLE OD) E0022 / IL Figure 20.
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Basis Weight Actuator FIELD WIRING SIDE DRIVER CARD WIRING SIDE FROM SD13 24VDC SET INC SIGN COMMON DEC DEC CMD D11 INC DIRECTION COMMAND ASSERTED> MOTOR CW D12 DEC CMD D13 D15 INC D14 E0026 / IL Figure 21.
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Basis Weight Actuator E0018 / IL Figure 22.
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Basis Weight Actuator 31
PAGE 32
Basis Weight Actuator Vee-Ball, Fisher, Fisher-Rosemount, and Managing The Process Better are marks owned by Fisher Controls International, Inc. or Fisher-Rosemount Systems, Inc. All other marks are the property of their respective owners. EFisher Controls International, Inc.