iPro SERIES (V.3.
INDEX 1. IMPORTANT RECOMMENDATIONS 5 1.1 PRODUCT DISPOSAL (WEEE) 6 2. INTRODUCTION 7 3. GENERAL SPECIFICATIONS 8 PROCESSING ENVIRONMENT 8 3.1 3.1.1 3.1.2 4. 4.1 Fields of application ................................................................................................................................................................ 8 Hardware architecture ...............................................................................................................................
.5.3.8 4.5.3.9 4.6 Plastic container .......................................................................................................................................................... 39 Setting the address of the device ................................................................................................................................ 39 IPX125D – IPX115D 40 4.6.1 Description of the connections .......................................................................................
1. IMPORTANT RECOMMENDATIONS ¾ The symbol alerts the user of non-insulated “dangerous voltage” within the product area that is sufficiently high to constitute a risk of electric shock to persons. ¾ The symbol alerts the user of important operating and maintenance (assistance) instructions found in the documentation attached to the device. ¾ Dixell Srl cannot accept any liability for damages caused by modems that are not supported.
o o o o ¾ Separate the power of the device from the rest of the electrical devices connected inside the electrical panel. The secondary of the transformer must never be connected to the earth. ¾ 1.1 Under no circumstances is the device to be opened - the user does not require the internal components. Please contact qualified service personnel for any assistance. Prevent the device from being dropped, knocked or shaken as either can cause irreparable damage.
2. INTRODUCTION iPRO is the range of programmable controllers manufactured by Dixell. The range consists of programmable controllers, I/O expansions, drivers for electronic valves and graphical interfaces adapted to cover any type of application in the air-conditioning sector, cooling sector and any relative area. As the system is one of the most technologically advanced, it is flexible and can be customised for it to be adapted to the user’s particular requirements. 1592025700 IPROFAMILY stp GB 2012.08.
3. GENERAL SPECIFICATIONS The Dixell programmable controllers are all powered at 24Vac/dc and use a high speed performance 32-bit ARM9 (200 MHz) microprocessor. The models differ in size (10 DIN or 4 DIN) and number of inputs and outputs (analogue and digital). One of the features that distinguishes the iPRO controllers is the vast range of connection options with external devices, Dixell as well as other brands.
• • RS485 Master. RS485 Slave. The remote LCD display has the following features: • 240x96 pixel LCD graphic display. • 32-bit processor. • Multilingual in ASCII or UNICODE version. • 8 fully programmable keys. • Panel or wall mounted. The LED display (only for the IPS versions) has the following features: • Configurable digits and icons • 6 fully programmable keys 1592025700 IPROFAMILY stp GB 2012.08.08.
4. VERSIONS OF THE PROGRAMMABLE CONTROLLERS 10 DIN versions: • IPRO.GENIUS o IPG115D (15 relays, no application, disconnectable connectors) o IPG215D (15 relays, no application, spring connectors) • IPRO.
4.1 IPRO.GENIUS AND IPRO.CHILL (IPG100D – IPC100D RANGES) 1592025700 IPROFAMILY stp GB 2012.08.08.
4.1.
4.1.2 Description of the inputs and outputs Input No.
58 DI18 Opto-insulated digital input 18 (potential free contact) 59 DI19 Opto-insulated digital input 19 (potential free contact) 60 DI20 Opto-insulated digital input 20 (potential free contact) 61 DIC Common digital inputs 1 to 20 70 RL1 Relay 1 normally open contact 71 RL2 Relay 2 normally open contact 72 RL3 Relay 3 normally open contact 73 C 74 RL4 Relay 4 normally open contact 75 RL3 Relay 3 normally closed contact 76 C 77 RL5 Relay 5 normally open contact 78 RL6 Rel
89 RL14 Relay 14 normally open contact 90 RL14 Common relays 14 91 RL15 Relay 15 normally open contact 92 RL15 Common relays 15 93 RL13 Relay 13 normally open contact 1592025700 IPROFAMILY stp GB 2012.08.08.
4.1.3 Technical specifications 4.1.3.1 Analogue inputs Analogue conversion type: Number of inputs: Type of analogue input: (configurable via software parameter) Digital input status variation detection time: Accuracy: Additional power: Notes: 10-bit A/D converter 10 NTC Dixell (-50T110°C; 10KΩ±1% at 25°C) PTC Dixell(-55T115°C; 990Ω±1% at 25°C) Digital input (potential free contact) Voltage: 0 - V, 0 - 5V, 0 - 10V (input resistance 3.
4.1.3.
4.1.3.6 Wiring diagrams 1592025700 IPROFAMILY stp GB 2012.08.08.
4.1.3.7 Mechanical specifications 10 DIN module 4.1.3.8 Electrical specifications Power Supply: Consumption: Connectors: Microprocessor: Permanent FLASH memory: RAM: Internal clock: 24Vac +10/-15%, 50/60Hz 20 - 36Vdc 20VA (Vac), 15W (Vdc) Molex connectors with low voltage wiring SELECOM/CIVILUX connectors for digital outputs (250Vac, 6A max) AT91RM9200 32-bit 200Mhz 128MB, in 8-bit 32MB or 64MB, in 16-bit standard 4.1.3.
4.2 IPRO.GENIUS (IPG200D RANGE) 1592025700 IPROFAMILY stp GB 2012.08.08.
4.2.
4.2.2 Description of the inputs and outputs Input No.
59 DI19 Opto-insulated digital input 19 60 DI20 Opto-insulated digital input 20 61 IDC Common opto-insulated digital inputs 1 to 20 (if potential free inputs) 70 RL1 Relay 1 normally open contact 71 C 72 RL2 Common relays 1, 2 and 3 (MAX 6A) Relay 2 normally open contact 73 RL3 Relay 3 normally open contact 74 C Potential free contact (MAX 6A) 75 C Potential free contact (MAX 6A) 76 RL4 Relay 4 normally open contact 77 RL5 Relay 5 normally open contact 78 RL6 Relay 6 normal
4.2.3 Technical specifications 4.2.3.1 Analogue inputs Analogue conversion type: Number of inputs: Type of analogue input: (configurable via software parameter) Digital input status variation detection time: Accuracy: Additional power: Notes: 10-bit A/D converter 10 NTC Dixell (-50T110°C; 10KΩ±1% at 25°C) PTC Dixell(-55T115°C; 990Ω±1% at 25°C) Digital input (potential free contact) Voltage: 0 - V, 0 - 5V, 0 - 10V (input resistance 3.
4.2.3.5 Wiring diagrams 4.2.3.6 Mechanical specifications 10 DIN module 4.2.3.7 Electrical specifications Power Supply: Consumption: Connectors: Microprocessor: Permanent FLASH memory: RAM: Internal clock: 24Vac +10/-15%, 50/60Hz 20 - 36Vdc 20VA (Vac), 15W (Vdc) Phoenix quick coupling connectors for low voltage STELVIO 90° screw connectors for digital outputs (250Vac, 6A max) AT91RM9200 32-bit 200Mhz 128MB, in 8-bit 32MB o 64MB, in 16-bit standard 1592025700 IPROFAMILY stp GB 2012.08.08.
4.2.3.8 Plastic container Mount: Material: Self-extinguishing: Comparative Tracking Index (CTI): Colour: On a DIN rail (EN 50022, DIN 43880) Fastened with screws via the removable plastic flaps. PC-ABS Thermoplastic V0 (UL94) 300V White 4.2.3.9 Product certifications Control to classify with the definitions 2.5.1 e 2.5.2 mentioned in the section 2.5 of the general requirements EN60730-1 (2.5.1 = integrated control, 2.5.2 = incorporated control).
4.3 IPRO 4 DIN (IPG100D – IPG200D – IPC100E RANGES) 4.3.1 Description of the connections Connector Description Connector for 24Vac/dc power supply Analogue inputs (Pb1 - Pb6, PbC) Additional power (+5Vdc, +12Vdc, GND) Analogue outputs (Out1 - Out4, GND) 1592025700 IPROFAMILY stp GB 2012.08.08.
24Vac/dc digital inputs (DI1 - DI11, GND) Connector for remote terminal (VISOGRAPH), maximum 1 terminal per iPRO. RS485 Slave connector Serial port connector (LAN or RS485) USB port for downloads (BIOS, ISaGRAF® application, maps of parameters, remote display applications, network configuration, website) and uploads (log files) Connection with the computer via a USB-ETH converter Digital relay outputs 4 NO relays, 2 common Digital relay outputs 4 NO relays, 2 common 4.3.
4.3.
4.3.3.
4.3.3.6 Mechanical specifications 4 DIN module 4.3.3.
4.4 IPRO.LINK (IPL500D) 4.4.1 Description of the connections Connector Description Connector for 24Vac/dc power supply Connector for remote terminal (VISOGRAPH), maximum 1 terminal per iPRO.
4.4.2 Description of the inputs and outputs Input No. Type of Input 1 Supply 4.4.
4.4.3.2 Mechanical specifications 4 DIN module 4.4.3.3 Electrical specifications Power Supply: Consumption: Connectors: Microprocessor: Permanent FLASH memory: RAM: Internal clock: 24Vac +10/-15%, 50/60Hz 20 - 36Vdc from 20VA (Vac), from 15W (Vdc) STELVIO 90° screw connectors for digital outputs (250Vac, 6A max) AT91SAM9260 32-bit 200Mhz 128MB, in 8 32MB, in 16 standard 4.4.3.
4.5 IPX106D 4.5.1 Description of the connections Connector Description Connector for 24Vac/dc power supply Analogue inputs (Pb1 - Pb5, PbC) Potential free digital inputs (DI1 - DI3, DIC) Additional power (+5Vdc, +12Vdc, GND) Analogue outputs (Out1..
4.5.2 Description of the inputs and outputs Input No.
4.5.3 Technical specifications 4.5.3.1 Analogue inputs Analogue conversion type: Number of inputs: Type of analogue input: (configurable via software parameter) Digital input status variation detection time: Accuracy: Additional power: Notes: 10-bit A/D converter 7 NTC Dixell (-50T110°C; 10KΩ±1% at 25°C) PTC Dixell(-55T115°C; 990Ω±1% at 25°C) PT1000 Dixell (-100T150°C; 1KΩ at 0°C) Digital input (potential free contact) Voltage: 0 - V, 0 - 5V, 0 - 10V (input resistance 3.
4.5.3.5 Wiring diagrams 4.5.3.6 Mechanical specifications 4 DIN module 4.5.3.7 Electrical specifications Power Supply: Consumption: Connectors: 24Vac +10/-15%, 50/60Hz 20 - 36Vdc 10VA (Vac), 10W (Vdc) Molex connectors with low voltage wiring SELECOM/CIVILUX connectors for digital outputs (250Vac, 6A max) or with a different order code: Phoenix quick coupling connectors for low voltage STELVIO 90° screw connectors for digital outputs (250Vac, 6A max) 1592025700 IPROFAMILY stp GB 2012.08.08.
4.5.3.8 Plastic container Mount: Material: Self-extinguishing: Comparative Tracking Index (CTI): Colour: On a DIN rail (EN 50022, DIN 43880) Fastened with screws via the removable plastic flaps. PC-ABS Thermoplastic V0 (UL94) 300V Black 4.5.3.
4.6 IPX125D – IPX115D 4.6.
Digital outputs with SSR relays (IPX125D) 4 NO relays, 2 common Digital relay outputs (IPX125D) 6 NO relays, 2 common Green power LEDs (PWR ON) and red alarm signal LED (ALARM) See relative paragraph 4.6.2 Description of the inputs and outputs Input No.
48 DI9 Opto-insulated digital input 9 49 DI10 Opto-insulated digital input 10 50 GND(-) 51 DI11 Opto-insulated digital input 11 52 DI12 Opto-insulated digital input 12 53 DI13 Opto-insulated digital input 13 54 DI14 Opto-insulated digital input 14 55 DI15 Opto-insulated digital input 15 56 DI16 Opto-insulated digital input 16 57 DI17 Opto-insulated digital input 17 58 DI18 Opto-insulated digital input 18 59 DI19 Opto-insulated digital input 19 60 DI20 Opto-insulated digi
127 4.6.3 RL21 Relay 21 normally open contact 128 C 129 RL22 Common relays 20, 21, 22, 23, 24 and 25 (MAX 6A) Relay 22 normally open contact 130 RL23 Relay 23 normally open contact 131 RL24 132 C 133 RL25 Relay 24 normally open contact Common relays 20, 21, 22, 23, 24 and 25 (MAX 6A) Relay 25 normally open contact Technical specifications 4.6.3.
4.6.3.
4.6.3.6 Mechanical specifications 10 DIN module 4.6.3.7 Electrical specifications Power Supply: Consumption: Connectors: 24Vac +10/-15%, 50/60Hz 20 - 36Vdc 20VA (Vac), 15W (Vdc) Molex connectors with low voltage wiring SELECOM/CIVILUX connectors for digital outputs (250Vac, 6A max) 4.6.3.8 Plastic container Mount: Material: Self-extinguishing: Comparative Tracking Index (CTI): Colour: On a DIN rail (EN 50022, DIN 43880) Fastened with screws via the removable plastic flaps.
4.7 IPX225D – IPX215D 4.7.
Digital relay outputs 4 NO relays, 1 common Digital relay outputs 2 NO relays, 1 common Green power LEDs (PWR ON) and red alarm signal LED (ALARM) See relative paragraph 4.7.2 Description of the inputs and outputs Input No.
DI9 Opto-insulated digital input 9 49 DI10 Opto-insulated digital input 10 50 GND(-) 51 DI11 Opto-insulated digital input 11 52 DI12 Opto-insulated digital input 12 53 DI13 Opto-insulated digital input 13 54 DI14 Opto-insulated digital input 14 55 DI15 Opto-insulated digital input 15 56 DI16 Opto-insulated digital input 16 57 DI17 Opto-insulated digital input 17 58 DI18 Opto-insulated digital input 18 59 DI19 Opto-insulated digital input 19 60 DI20 Opto-insulated digi
4.7.3 116 RL17 SSR relay 17 normally open contact 117 RL18 SSR relay 18 normally open contact 118 RL19 SSR relay 19 normally open contact 119 P 120 RL24 121 P 122 RL25 Common SSR relays 16, 17, 18 and 19 Relay 24 normally open contact Common relays 24 and 25 (MAX 6A) Relay 25 normally open contact Technical specifications 4.7.3.
4.7.3.
4.7.3.6 Mechanical specifications 10 DIN module 4.7.3.7 Electrical specifications Power Supply: Consumption: Connectors: 24Vac +10/-15%, 50/60Hz 20 - 36Vdc 20VA (Vac), 15W (Vdc) Phoenix quick coupling connectors for low voltage STELVIO 90° screw connectors for digital outputs (250Vac, 6A max) 4.7.3.8 Plastic container Mount: Material: Self-extinguishing: Comparative Tracking Index (CTI): Colour: On a DIN rail (EN 50022, DIN 43880) Fastened with screws via the removable plastic flaps.
5. INTERFACE 5.1 VISOGRAPH The iPRO programmable controllers (10 DIN and 4 DIN) allow a programmable remote LCD display (VISOGRAPH) to be connected. Through the VISOPROG processing environment, the display and buttons can be programmed as the user wishes. Text, icons and animated icons can be added to the LCD display. Functions can be associated to keys according to the operations to be implemented. The displays differ according to the model: ¾ ¾ 5.1.
5.1.2 Connections The connection between the controller and the VISOGRAPH must be implemented using a BELDEN 8772 cable (3xAWG20). Up to 2 remote displays can be connected for each controller of the IPG, IPC and IPD ranges. 1 remote display can be connected for the controllers of the IPS range. The distance between the controller and the last display must be no more than 100 meters. Be careful to comply with the polarity of the connections as any errors in the connection can damage the device. 5.1.
5.1.4 Dimensions 1592025700 IPROFAMILY stp GB 2012.08.08.
6. MEANING OF THE LEDS AND JUMPERS IN THE VARIOUS DEVICES 6.1 PROGRAMMABLE CONTROLLERS LEDs are present in the programmable controllers in order to indicate the status of the device. PWR ON PWR ON (green): - if on, the device is powered LED1 (yellow): - if on, the system is being updated. - if it flashes, the update has been completed. LED1 ALARM ALARM (red): - if on, the system is malfunctioning. LED1 (yellow) + ALARM (red): - if both flash, the device is functioning correctly.
7. INSTALLATION The devices must not be installed in environments where the following situations are present: ¾ Temperature and humidity outside the range stipulated in the data plate.
7.3 CONNECTION OF THE ANALOGUE INPUTS The analogue inputs in the programmable controllers and expansions are fully configurable. NTC or PTC, 0 20mA, 4 - 20mA, 0 - 10V, 0 - 1V or 0 - 5V type of sensors can be used. The analogue inputs can also be used as digital inputs (potential free - not live). NOTE: Any devices that require 24Vac/dc power supply must be powered separately with another transformer. 7.3.1 Temperature probes (NTC and PTC) 2-row sensors that do not require polarity to be respected.
7.3.3 Pressure transducers and ratiometric pressure transducers (0 - 5V) 3-row sensors that require +5Vdc power supply. Each sensor must be connected through one of the inputs (from Pb1 to Pb10) and the power supply (+5V/GND) as shown in the diagram below. IPG-IPC IPG-IPC 4 DIN Recommendations: - follow the diagram of the device used, for the numbering. - the configuration is determined by the application. 7.3.4 Live probes (0 - 1V, 0 - 5V, 0 - 10V) 3-row sensors that require +12Vdc power supply.
7.3.5 Probes and transducers with 24Vac/dc power supply 3 or 4-row sensors that require +24Vac/dc power supply Each sensor must be connected through one of the inputs (from Pb1 to Pb10), whereas the power supply as shown in the diagram below. This is an example for versions IPG-IPC. For all the others version, verify the correct number of the pin in the connector. Recommendations: - respect the “+” and “-“ polarities of the power supply.
7.4 CONNECTION OF THE DIGITAL INPUTS The digital inputs in the programmable controllers and expansions are fully configurable. Depending on the model used, the digital inputs can be used as potential free or live (24Vac/dc) digital inputs. 7.4.1 Potential-free digital inputs IPG100, IPC100 and IPX106D versions IPG200, IPX125D, IPX115D, IPX215D, IPX215D VERSIONS IPG108D, IPG208D VERSION (special version not standard version) Recommendations: - follow the diagram of the device used, for the numbering.
7.4.2 Live digital inputs (24Vac/dc) IPG200D, IPX115D, IPX125D, IPX215D, IPX225D VERSIONS IPG108D, IPG208D, IPG108E, IPG208E VERSION (standard version) Recommendations: - follow the diagram of the device used, for the numbering. - the configuration is determined by the application. 7.
7.5.1 0 - 10V, 4 - 20mA Analogue output for condensation control IPG-IPC VERSION IPG108, IPG208 VERSION Recommendations: - follow the diagram of the device used, for the numbering. - the configuration is determined by the application. 1592025700 IPROFAMILY stp GB 2012.08.08.
7.5.2 PWM analogue output for condensation control IPG100 VERSIONS (not available for IPG200 and 4 DIN) Recommendations: - follow the diagram of the device used, for the numbering. - the configuration is determined by the application. 7.5.3 0 - 10V, 4 - 20mA Proportional analogue output for servomotors/actuators IPG-IPC IPG 4 DIN Recommendations: - follow the diagram of the device used, for the numbering. - the configuration is determined by the application. 1592025700 IPROFAMILY stp GB 2012.08.08.
7.5.4 Devices with 24Vac/dc power supply 3 or 4-row devices that require +24Vac/dc power supply Each device must be connected through one of the outputs (from Out1 to Out6), whereas the power supply as shown in the diagram below. This is an example for versions IPG-IPC. For all the others version, verify the correct number of the pin in the connector. Recommendations: - respect the “+” and “-“ polarities of the power supply.
7.5.5 Analogue output for relays (coil power supply 12Vdc) IPG-IPC IPG 4 DIN Recommendations: - follow the diagram of the device used, for the numbering. - the configuration is determined by the application. 7.6 CONNECTION OF THE DIGITAL OUTPUTS Depending on the model, the digital outputs can have different connection specifications. The relays have been split into groups, each with a separate common. The same voltage must always be used for the various groups of relays and within each group.
7.7 CANBUS CONNECTION Recommendations: - follow the diagram of the device used, for the numbering. 1592025700 IPROFAMILY stp GB 2012.08.08.
7.8 RS485 SLAVE CONNECTIONS Recommendations: - follow the diagram of the device used, for the numbering. 1592025700 IPROFAMILY stp GB 2012.08.08.
7.9 RS485 MASTER CONNECTION Recommendations: - follow the diagram of the device used, for the numbering. 1592025700 IPROFAMILY stp GB 2012.08.08.
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1592025700 IPROFAMILY stp GB 2012.08.08.
