Ultrasonic Metal Welding Better solutions for non-ferrous welding challenges
Branson High-Performance Ultrasonic Systems Are Serving the Metal Welding Needs of the Worldwide Industrial Community. From its pioneering days in the development of ultrasonic welding, Branson has been applying the benefits of this superior welding technology to an ever-expanding range of applications. Clean, fast and cost-efficient Branson systems produce highly stable, better quality bonds able to withstand the harshest environmental conditions and meet the most critical performance needs.
Ultrasonic Metal Welding Unmatched Application Experience Branson application breakthroughs include the first successful ultrasonic equipment to splice electrical cables for wire harnesses, and welding batteries such as those used for the Mars rover. Branson continues to lead the industry with innovative new products that ensure reliability, minimal maintenance, a superior end product and low cost per weld.
Advanced Ultrasonic Systems Designed for a Range of Metal Welding Needs Spot Welding and Wire Termination Systems Branson’s spot welding systems are extremely robust machines designed to handle a range of non-ferrous welding applications, including precise welding of smaller gauge metals and delicate assemblies. They provide the highest degree of reliability and weld quality, and they are particularly well suited for automation to maximize throughput.
Wire Splicing Systems Ultrasplice systems ensure precision splicing of non-ferrous wires in a wide range of sizes. Ultrasonic splicing results in a superior electrical connection over crimping, soldering or resistance welding and offers savings in power consumption, elimination of consumables and long tool life. The Ultrasplice WSX 20kHz system is engineered to provide a full-range ultrasonic splicing system capable of splicing from 0.35 to 40mm2 wire.
Markets and Applications Branson ultrasonic metal welders are used in the manufacture of a wide range of products essential to the automotive, appliance, aerospace, battery, electric, electronics, air conditioning, refrigeration, medical and solar energy industries.
Electrical/Electronics Medical Power • Capacitors • Prostate remover • Solar panels • Cell phone batteries • Pacemaker battery • EV batteries • Wire termination • Circuit breakers • Smart cards • Electronic sensors • Motors In addition, advances in metals technology are producing thinner and lighter metal foils and wire for use in sensitive electronics and other products.
Global Technologies. Local Solutions. Branson’s unmatched global quality/life cycles and production mation and networking, climate resources ensure optimal solutions costs, to employee safety and and environment, manufacturing for the most challenging metal environmental compliance. efficiency, and product perfor- welding applications. And, Branson’s commitment to mance.
