NetSure™ 9500 120kW 400V DC Power System Installation Manual, IM584001200 (Issue AA, April 14, 2014) Specification Number: 584001200 Model Number: 9500
NetSure™ 9500 120kW 400V DC Power System Installation Manual, IM584001200 (Issue AA, April 14, 2014) This page is intentionally blank. Spec.
NetSure™ 9500 120kW 400V DC Power System Installation Manual, IM584001200 (Issue AA, April 14, 2014) Table of Contents Admonishments Used in this Document ............................................................................................................... iii Important Safety Instructions .............................................................................................................................. iv General Safety..................................................................
NetSure™ 9500 120kW 400V DC Power System Installation Manual, IM584001200 (Issue AA, April 14, 2014) Cable Routing ............................................................................................................................................................. 4 Torque ........................................................................................................................................................................
NetSure™ 9500 120kW 400V DC Power System Installation Manual, IM584001200 (Issue AA, April 14, 2014) Admonishments Used in this Document DANGER! Warns of a hazard the reader will be exposed to that will likely result in death or serious injury if not avoided. (ANSI, OSHA) Danger Warning Caution WARNING! Warns of a potential hazard the reader may be exposed to that could result in death or serious injury if not avoided.
NetSure™ 9500 120kW 400V DC Power System Installation Manual, IM584001200 (Issue AA, April 14, 2014) Important Safety Instructions General Safety Danger DC Output and Battery Voltages DANGER! YOU MUST FOLLOW APPROVED SAFETY PROCEDURES. Danger Performing the following procedures may expose you to hazards. These procedures should be performed by qualified technicians familiar with the hazards associated with this type of equipment. These hazards may include shock, energy, and/or burns.
NetSure™ 9500 120kW 400V DC Power System Installation Manual, IM584001200 (Issue AA, April 14, 2014) Warning FOR THESE REASONS, IT IS OF CRITICAL IMPORTANCE THAT YOU READ THESE INSTRUCTIONS AND FOLLOW THEM EXACTLY. WARNING! A battery can present a risk of electrical shock and high short circuit current. Servicing of batteries should be performed or supervised only by properly trained and qualified personnel knowledgeable about batteries and the required precautions.
NetSure™ 9500 120kW 400V DC Power System Installation Manual, IM584001200 (Issue AA, April 14, 2014) Observe all safety precautions in this manual and in the battery instruction manual before as well as during performance of all maintenance procedures. Observe all battery safety precautions before working on or near the batteries. Service personnel and test equipment should be standing on rubber mats.
NetSure™ 9500 120kW 400V DC Power System Installation Manual, IM584001200 (Issue AA, April 14, 2014) Static Warning This equipment contains static sensitive components. The warnings listed below must be observed to prevent damage to these components. Disregarding any of these warnings may result in personal injury or damage to the equipment. 1. Strictly adhere to the procedures provided in this document. 2.
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NetSure™ 9500 120kW 400V DC Power System Installation Manual, IM584001200 (Issue AA, April 14, 2014) Recommended Tools and Test Equipment General Information and Installation Checklist The following tools and test equipment are recommended to install the DC Power System. Customer Documentation Package This document (IM584001200) provides Installation Instructions for NetSure™ 9500 120kW 400V DC Power System Model 9500, Spec. No. 584001200. Contact Emerson for a full turn key installation quote.
NetSure™ 9500 120kW 400V DC Power System Installation Manual, IM584001200 (Issue AA, April 14, 2014) Note: Some of these procedures may have been performed at the System Startup factory for you.
NetSure™ 9500 120kW 400V DC Power System Installation Manual, IM584001200 (Issue AA, April 14, 2014) Positioning and Securing the Power Module/Bay (584001200 List 01) and Distribution Module/Bay (584001200 List 07) to the Floor 6. Use a pallet jack or forklift to raise the rack off the shipping pallet. 7. Slide the shipping pallet out from under the rack. Position and secure the Power Module/Bay and/or Distribution Module/Bay to the floor per site requirements.
NetSure™ 9500 120kW 400V DC Power System Installation Manual, IM584001200 (Issue AA, April 14, 2014) Positioning and Securing the Battery Cabinet (584001200 List 90, 91, 92, 93) to the Floor Cable Routing The Power Module/Bay and Distribution Module/Bay are provided with top plates that have cable routing holes that either accept conduit fittings or corded connections. Position and secure the Battery Cabinet to the floor per site requirements. Refer also to “General Requirements” on page 2.
NetSure™ 9500 120kW 400V DC Power System Installation Manual, IM584001200 (Issue AA, April 14, 2014) Figure 5. Power Module/Bay AC Input Power Connections Figure 4.
NetSure™ 9500 120kW 400V DC Power System Installation Manual, IM584001200 (Issue AA, April 14, 2014) Figure 6. Power Module/Bay DC Load Distribution Connections to Distribution Panel List 21HA Customer Load Connections to DC Distribution Circuit Breakers (M6 studs on 16mm [5/8”] centers) (left and right sides) Distribution Panel ±200V DC these connections is 2.2 in-lbs (0.25 Nm). Refer to Figure 8 for terminal locations. Refer to Table 1 and Table 2 for pin-out information.
NetSure™ 9500 120kW 400V DC Power System Installation Manual, IM584001200 (Issue AA, April 14, 2014) ambient air temperature and/or battery temperature. A temperature probe set to monitor battery temperature can also be used for the rectifier battery charge temperature compensation feature.
NetSure™ 9500 120kW 400V DC Power System Installation Manual, IM584001200 (Issue AA, April 14, 2014) Table 1. Programmable Digital Inputs – IB2 Programmable Digital Input 1 2 3 4 5 6 7 8 * Spec. No: 584001200 Model No: 9500 IB2 Pin No.
NetSure™ 9500 120kW 400V DC Power System Installation Manual, IM584001200 (Issue AA, April 14, 2014) Table 2. Programmable Relay Outputs – IB2 Programmable Relay Output 1 2 3 4 5 6 7 8 Spec. No: 584001200 Model No: 9500 IB2 Pin No.
NetSure™ 9500 120kW 400V DC Power System Installation Manual, IM584001200 (Issue AA, April 14, 2014) Figure 9. Power Module/Bay Temperature Probe Connections BATT1 CTRL BATT2 CTRL BATT3 CTRL BATT4 CTRL BATT SHUNT 4 400VDC CTRL INPUT BATT SHUNT 3 BATT SHUNT 2 AC INPU T CTRL HRMG WIRE: THIS WIRE MUS T BE CONNECTED TO GROUND BATT SHUNT 1 CAN EPO TEMP1 TEMP2 TEMP3 TEMP4 TEMP5 TEMP6 Temperature Probe Connectors Rear 120kW Power Module/Bay 584001200 List 01 Spec.
NetSure™ 9500 120kW 400V DC Power System Installation Manual, IM584001200 (Issue AA, April 14, 2014) Power Module/Bay External EPO (Emergency Power Off) Connections ACU+ Controller Ethernet Connection The ACU+ controller provides a Web interface via an Ethernet connection. This interface can be accessed locally on a computer or remotely through a network. An RJ-45 10BaseT jack is provided on the front of the ACU+ controller for connection to a computer or into a customer's network.
NetSure™ 9500 120kW 400V DC Power System Installation Manual, IM584001200 (Issue AA, April 14, 2014) Power Module/Bay Battery Connections Power Module/Bay Battery Breaker Alarm/Shunt Trip Connections For Emerson provided Battery Cabinet, a battery breaker alarm/shunt trip cable (P/N 557867) is provided with the system. This cable connects between the power and control section of the Power Module/Bay (see Figure 12) and the Battery Cabinet (see Battery Cabinet instructions IM58400120090).
NetSure™ 9500 120kW 400V DC Power System Installation Manual, IM584001200 (Issue AA, April 14, 2014) Figure 12.
NetSure™ 9500 120kW 400V DC Power System Installation Manual, IM584001200 (Issue AA, April 14, 2014) Figure 13. Power Module/Bay Battery Connections CUSTOMER CONNECTION TO BATTERY STRINGS Battery Terminals for 400V DC Battery Strings Battery Terminations (M8 studs on 25mm [1”] centers) Recommended Torque: 108 in-lbs [12 Nm] Batt. Batt. String String 1 2 - + - + Batt. Batt.
NetSure™ 9500 120kW 400V DC Power System Installation Manual, IM584001200 (Issue AA, April 14, 2014) Electrical Connections to Distribution Module/Bay (584001200 List 07) Distribution Module/Bay Distribution Panel List 21HA Connections Distribution Module/Bay Rack Frame Grounding/Earthing Connection Danger Refer also to “General Grounding/Earthing Guidelines” on page 4. Supply a grounding/earthing lead from site ground/earth to the rack ground bar. Refer to Figure 14 for connection point. Figure 14.
NetSure™ 9500 120kW 400V DC Power System Installation Manual, IM584001200 (Issue AA, April 14, 2014) Figure 15. Distribution Module/Bay DC Load Connections, DC Input Connections, and Interconnecting Two (2) DC Load Distribution Panels Front door removed in illustration for clarity only.
NetSure™ 9500 120kW 400V DC Power System Installation Manual, IM584001200 (Issue AA, April 14, 2014) Electrical Connections to Battery Cabinet (584001200 List 90, 91, 92, 93) Danger Warning Installing the Rectifier Module Danger! Adhere to the “Important Safety Instructions” presented at the front of this document. DO NOT attempt to work on an energized system. The rectifier module is hot swappable. It can be installed with the system operating if these instructions are carefully followed.
NetSure™ 9500 120kW 400V DC Power System Installation Manual, IM584001200 (Issue AA, April 14, 2014) Figure 16. Installing a Rectifier Module into a Power Module/Bay Retaining Screw Latch Release • Ensure that all blocks (except the last one) in the “Installation Acceptance Checklist” starting on page 1 have been checked. • Ensure the main AC input circuit breaker located on the power and control section of the Power Module/Bay is in the OFF position.
NetSure™ 9500 120kW 400V DC Power System Installation Manual, IM584001200 (Issue AA, April 14, 2014) Figure 17. Circuit Breaker Locations 120kW Power Module/Bay 584001200 List 01 Distribution Module/Bay 584001200 List 07 120kW Power Module/Bay 584001200 List 01 Front door removed in illustrations for clarity only. Load Distribution Circuit Breakers Load Distribution Circuit Breakers Load Distribution Circuit Breakers Front Rectifier Module AC Input Circuit Breakers (40A, 380V/400V/480V AC) Spec.
NetSure™ 9500 120kW 400V DC Power System Installation Manual, IM584001200 (Issue AA, April 14, 2014) ACU+ Controller Initialization 3. As initialization continues, the Main screen is displayed, but with zero volts. Initialization is not complete. 4. When initialization is complete, the Main screen displays voltage and current normally, and no alarms are active. 5. System information is displayed in multiple screens.
NetSure™ 9500 120kW 400V DC Power System Installation Manual, IM584001200 (Issue AA, April 14, 2014) (default password is “1”), then press ENT twice. (Note: If you have been assigned a unique User Name and password, follow this procedure to enter these.) system, this sets the number of shunts being used in the system and the number of battery breakers being used in the system. c. Temperature probes connected to the temperature probe inputs located on the power and control section of the Power Module/Bay.
NetSure™ 9500 120kW 400V DC Power System Installation Manual, IM584001200 (Issue AA, April 14, 2014) Table 3.
NetSure™ 9500 120kW 400V DC Power System Installation Manual, IM584001200 (Issue AA, April 14, 2014) 8. When you have finished selecting identification numbers for all rectifiers, repeatedly press ESC to return to the Main Menu. 9. Navigate to and select “Manual” (ENT) / “Rectifier” (ENT) / “All Rect Ctrl” (ENT). section of the Power Module/Bay. If the system is operating normally, the status of these is as shown in Table 4. Table 4. Status and Alarm Indicators Component 10.
NetSure™ 9500 120kW 400V DC Power System Installation Manual, IM584001200 (Issue AA, April 14, 2014) NetPerform™ Optimization Services (North America) At Emerson Network Power, we understand the importance of reliable equipment – it’s critical to both your business and your bottom line. That is why we offer a wide array of services to meet all of your network infrastructure needs. Customer Service (Pre-Shipment) Email CustomerService.ESNA@Emerson.com Phone 1.800.800.
NetSure™ 9500 120kW 400V DC Power System Installation Manual, IM584001200 (Issue AA, April 14, 2014) NetPerform™ Optimization Services (EMEA) At Emerson Network Power, we understand the importance of reliable equipment – it’s critical to both your business and your bottom line. That is why we offer a wide array of services to meet all of your network infrastructure needs. Technical Support Contact your sales representative. Freedom Care EmersonNetworkPower.
NetSure™ 9500 120kW 400V DC Power System Installation Manual, IM584001200 (Issue AA, April 14, 2014) The information contained in this document is subject to change without notice and may not be suitable for all applications. While every precaution has been taken to ensure the accuracy and completeness of this document, Emerson Network Power, Energy Systems, North America, Inc.
