S5KC™ Series User Manual – 5-20kVA Modular UPS
TABLE OF CONTENTS IMPORTANT SAFETY INSTRUCTIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1 SAVE THESE INSTRUCTIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1 GLOSSARY OF SYMBOLS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3 1.0 PRODUCT INTRODUCTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
3.4 Long Run Time (LRT) Battery Temperature Probe Terminals . . . . . . . . . . . . . . . . . . . . . . . 42 3.5 USB Port . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 42 3.6 MultiLink® . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 43 3.7 LCD Port . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
7.2 Estimated Battery Run Times. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 75 7.2.1 7.3 Estimated Battery Run Times. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 78 7.3.1 7.4 Tables for UPS Model Number Where Digits 1-4 are S5KD . . . . . . . . . . . . . . . . . . . . . . . . . . 81 Estimated Battery Run Times. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Figure 37 Figure 38 Figure 39 Figure 40 Figure 41 Figure 42 Figure 43 Figure 44 Figure 45 Figure 46 Figure 47 Figure 48 Figure 49 Figure 50 Figure 51 Figure 52 Figure 53 Figure 54 Figure 55 Figure 56 Figure 57 Figure 58 Figure 59 Figure 60 Figure 61 Figure 62 Figure 63 Figure 64 Figure 65 Figure 66 Figure 67 Figure 68 Figure 69 Figure 70 Figure 71 Figure 72 Figure 73 Figure 74 Figure 75 Knockouts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
TABLES Table 1 Table 2 Table 3 Table 4 Table 5 Table 6 Table 7 Table 8 Table 9 Table 10 Table 11 Table 12 Table 13 Table 14 Table 15 Table 16 Table 17 Table 18 Table 19 Table 20 Table 21 Table 22 Table 23 Table 24 Table 25 Table 26 Table 27 Table 28 Table 29 Table 30 Table 31 Table 32 Table 33 Table 34 Table 35 Table 36 Table 37 Table 38 Table 39 Table 40 Table 41 Table 42 Table 43 Table 44 Table 45 Table 46 Table 47 Frame designation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
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Important Safety Instructions IMPORTANT SAFETY INSTRUCTIONS SAVE THESE INSTRUCTIONS This manual contains important safety instructions. Read all safety, installation and operating instructions before operating the SolaHD S5KC modular UPS system. Adhere to all warnings on the unit and in this manual. Follow all operating and user instructions. Individuals must fully understand this equipment to install and operate it. This product is designed for commercial/industrial use only.
Important Safety Instructions ELECTROMAGNETIC COMPATIBILITY—The SolaHD S5KC complies with the limits of Category C2, pursuant to IEC/EN/AS 62040-2, and for a Class A digital device, pursuant to Part 15 of FCC rules. Operation is subject to the following conditions: • The output cables shall be no longer than 10m (32ft). • This device may not cause harmful interference. • This device must accept any interference received, including interference that may cause undesired operation.
Glossary of Symbols GLOSSARY OF SYMBOLS Risk of electrical shock ! Indicates caution followed by important instructions AC input AC output i - Requests the user to consult the manual + Indicates the unit contains a valve-regulated lead acid battery PbH2SO4 R Recycle DC voltage Equipment grounding conductor Bonded to ground AC voltage Toggle between On and Off Standby Do not dispose of in normal waste stream 3 SOLA HD® S5KC™
Product Introduction 1.0 PRODUCT INTRODUCTION Congratulations on your purchase of the SolaHD S5KC Uninterruptible Power System (UPS). As with every other SolaHD product, we stand behind our quality. If you have any questions concerning this UPS, please feel free to contact your local dealer or SolaHD representative or call the appropriate Technical Support number listed on the back of this manual. To ensure proper installation and operation of this unit, please read this manual thoroughly.
Product Introduction Figure 1 16-bay transformer-free UPS Manual Bypass Breaker (under the cover) Intelligent Card Slots User Interface Module Input Breaker (under the cover) RS-232 Port Power Input and Output Terminals System Enabling Breaker Output Breaker Dry Contacts Power, Battery or Charger Modules USB Port Battery Modules External Battery Cabinet Connector POD Ports POD Breakers Front View - Bezels Removed Figure 2 Rear View 10-bay transformer-free UPS Manual Bypass Breaker (under
Product Introduction Figure 3 12-bay transformer-based UPS Manual Bypass Breaker (under the cover) User Interface Module Intelligent Card Slots RS-232 Port System Enabling Breaker Dry Contacts Power, Battery or Charger Modules USB Port POD Breaker Battery Modules External Battery Cabinet Connector POD Port Output Breaker Input Breaker Power Input and Output Terminals Front View - Bezels Removed SOLA HD® S5KC™ Rear View 6
Product Introduction Figure 4 16-bay transformer-based UPS Manual Bypass Breaker (under the cover) Intelligent Card Slots RS-232 Port User Interface Module System Enabling Breaker Dry Contacts Power, Battery or Charger Modules USB Port Battery Modules POD Port External Battery Cabinet Connector Output Breaker Input Breaker Power Input and Output Terminals Rear View Front View - Bezels Removed 7 SOLA HD® S5KC™
Product Introduction 1.
Product Introduction 1.3 Operating Principle The operating principle of the SolaHD S5KC UPS is shown in Figure 5.
Product Introduction 1.4 Operating Modes The SolaHD S5KC UPS is a true online double-conversion system, having the following operating modes: • • • • Normal Mode Backup Mode Auto Restart Mode Bypass Mode Normal Mode The power module rectifiers derive power from a utility AC source and supply regulated DC power to the inverter. The module’s inverter regenerates precise AC power to supply the connected equipment.
Product Introduction 1.5 Major Components This section provides a general description of each component and its functions. Please review this section carefully, as it will give you a better understanding of how the UPS operates. 1.5.1 UPS Frame The UPS frames are shown in Figure 6.
Product Introduction 1.5.2 User Interface Module The user interface module is shown in Figure 7. Figure 7 User interface module The user interface module is the primary source of communication between the UPS and the user. The user interface module permits: • • • • Viewing the UPS status Configuring the system Reviewing the event log Silencing the audible alarm Refer to 4.0 - Operation and Display Panel for details on operating the user interface module. 1.5.
Product Introduction 1.5.4 Power Module The power module is shown in Figure 9. Figure 9 SolaHD S5KC power module Fan Green Status LED Yellow Fault LED Locking Lever FRONT VIEW Each power module is an independent 5kVA unit, consisting of a power factor corrected rectifier, battery charger and inverter, with associated monitoring and control circuitry. The modules are connected in parallel for greater capacity and/or redundancy.
Product Introduction 1.5.6 Charger Module Figure 11 shows the charger module. Figure 11 Appearance of the charger module Green Status LED Yellow Fault LED In AC mains mode, the charger module charges the system battery modules or external battery cabinet. Each charger module is rated to deliver 10A charging current. The charger module has an independent control function and maintains real-time communication with the system and the battery modules to ensure stable charging and fault protection.
Installation 2.0 INSTALLATION This chapter describes UPS installation, including installation preparation, unloading the UPS, mechanical installation, installing modules and cable connection. 2.1 Unpacking Inspection Upon receiving the UPS, uncrate it and conduct the following checks: • Inspect the UPS appearance for shipping damage. Report any shipping damage to the carrier and send a copy to your Emerson® representative.
Installation 2.2 Unloading the UPS The unit frame is bolted to the shipping pallet to ensure safety during shipping. Emerson recommends keeping the unit bolted to the pallet and using a pallet jack to transport the unit to its installation location. NOTE This UPS is very heavy. At least two people should assist in unloading it from the pallet. To unload the UPS: 1. Move the UPS to its installation site and remove the package paper. 2.
Installation 2.3 Mechanical Installation Two installation modes are available for the SolaHD S5KC UPS: tower installation and rack installation. 2.3.1 Tower Installation 1. Once the UPS is in the desired location, adjust the leveling feet to secure its position, as shown in Figure 16. a. Use an open end wrench to turn the lower nut to raise or lower the leveling foot. b. After the unit is level, tighten the upper nut against the frame to prevent the height from changing.
Installation 2.3.2 Rack Installation 1. Install the cage nuts on the corresponding positions in the rack, as shown in Figure 18. a. Install cage nuts in the two lower square holes of 1U space and in the two upper square holes of 2U space of all four rack posts. These cage nuts will secure the optional shelf that will support the weight of the SolaHD S5KC. b. Install a cage nut in the middle square hole of 4U, 6U, 10U, 12U spaces, respectively, again in all four posts.
Installation Figure 20 Install the guide rails Detail C Mounting Slot Insert one end of the guide rail into the mounting slot on the tray Guide Rail C 4. Unscrew the 10 screws on the front of the two side panels of the UPS frame. 5. Use those screws to attach the brackets to each side of the UPS frame, as shown in Figure 21.
Installation 6. Push the SolaHD S5KC frame slowly into the enclosure from the front, as shown in Figure 22. The rear of the UPS goes into the rack first when installing through the front of the rack. Figure 22 Push the UPS frame into the rack Front of Rack Front of UPS Push the UPS frame into the rack. 7. Use eight panel screws to secure the UPS frame to the rack posts, as shown in Figure 23.
Installation 8. Use four screws to install the metal plate (accessory in the rack-mount kit) on the corresponding position on the lower front part of the UPS frame 9. Insert the provided bezel into the square holes of the metal plate, as shown in Figures 24 and 25. Figure 24 Install the metal plate Square Hole (2 Places) Metal Plate Mounting Screw (4 Places) Detail Area The installation is complete, as shown in Figure 25.
Installation 2.4 Module Installation The SolaHD S5KC ships from the factory configured (modules prepopulated) and tested as a system to the customer’s requirements. If any modules were removed to facilitate ease of installation, follow the steps below to reinsert them properly. 2.4.1 Installing Power Module, Battery Module and Charger Module 1. Lift module to appropriate bay, resting end of module on bay shelf. NOTE Use caution not to rest the module on any of the bezels, this could damage the bezel.
Installation Figure 27 Lever and fastener Locking Lever Fastener Press Down Pull Out After Pressing Locking Lever (Side View) Before Pressing Locking Lever (Side View) NOTE If the lever of the module cannot be pressed down smoothly, remove the module and reinstall it. 4. Replace the small bezels.
Installation 2.4.2 Installing System Control and System Monitor Modules NOTICE Risk of unintended shutdown. Can cause equipment damage. Do not remove both the control and the monitor modules at the same time. Removing both the control module and monitor module at the same time will cause the UPS to shut down and remove power from the load. Replace these modules one at a time. 1. Remove the display bezel and the user interface (LCD) module on top of the frame, as shown in Figure 28.
Installation 3. Use a #2 Phillips screwdriver to install the screws into the holes on each end. 4. Slide the lever toward the right, as shown in Figure 30. Figure 30 Lever and fastener on System Control and System Monitor Module Mounting Hole Mounting Hole Lever Press and Slide to the Right Pull Out Before Pressing Lever After Pressing Lever 5. Replace the LCD module and display bezel. 2.5 Cable Connection ! WARNING Risk of electric shock. Can cause injury or death.
Installation 2.5.1 Transformer-Free UPS Cable Connection A junction box is factory-installed on each model of the SolaHD S5KC to ease cable connection. Select the appropriate input cables according to Table 3 and Table 4 based on the UPS rating and mains frequency; however, it is recommended that you size the over current protection and wiring for the frame rating to easily allow upgrades to the UPS system.
Installation 2. Connect the cables to the corresponding terminal of the power input and output terminals. 3. Tighten the screws to 4.52Nm (40 in-lb) with a 13mm (1/2") torque wrench. 4. Respectively, secure the conduit of the input/output cables through the cable bridges on the rear panel of the UPS (see Figure 31). The connection methods in the single-phase input mode and the 3-phase input mode are shown in Figures 32 and 33, respectively.
Installation Table 5 Key to Figures 32 and 33 UPS wiring Input Terminal Block Output Terminal Block System Voltage System Nominal Frequency 1 2 3 4 PE 1 2 PE 200 60 L1 * L1 * L1 * L2 GND L1 L2 GND 208 60 L1 * L1 * L1 * L2 GND L1 L2 GND 220 60 L1 * L1 * L1 * L2 GND L1 L2 GND 230 60 L1 * L1 * L1 * L2 GND L1 L2 GND 240 60 L1 * L1 * L1 * L2 GND L1 L2 GND 200 50 L* L* L* N PE L N PE 220 50 L* L* L* N PE L N PE 230 50 L* L* L*
Installation Table 7 Input cable selection for transformer-based frames (50 Hz) Input Voltage - 220VAC Input Voltage - 230VAC Input Voltage - 240VAC Maximum Maximum Recommended Maximum Recommended Maximum Recommended System Rated Current in Input Protection Current in Input Protection Current in Input Protection Load UPS Mode Circuit Breaker UPS Mode Circuit Breaker UPS Mode Circuit Breaker 5kVA 25A 50A 24A 50A 23A 50A 10kVA 49A 63A 47A 63A 45A 63A 15kVA 73A 100A 70A 100A 67A 100A
Installation Configuring the Neutral/Earth Jumper The UPS contains an isolation transformer that generates a neutral conductor for the connected load. The UPS is a separately derived source and contains a neutral/earth jumper. A factory-installed neutral/earth jumper copper bar may require removal to comply with local codes and regulations.
Installation Figure 38 Connection method 208V Tap 240V Tap 1 2 3 OUTPUT PE GEC 4 3 2 1 1-3: 240V; 2-3: 208V; 1-4: 120V; 3-4: 120V (When the output voltage is set to 240V through LCD ) INPUT 1 2 PE 200V/208V/ 220V/230V/240V Factorysupplied jumper Refer to Table 7 for configuring the output cable. For standard voltages, make the connections shown in Table 9.
Installation 2.5.3 Transformer-Free UPS—Dual Inverter Frames A junction box is factory-installed on all models of the SolaHD S5KC to ease cable connection. Select the appropriate input cables according to Tables 11 and 12 based on the UPS rating and mains frequency. Emerson recommends sizing the overcurrent protection and wiring for the frame rating for easing upgrades to the UPS system.
Installation 4. Respectively secure the input/output cables through the cable bridges on the rear panel of the UPS (see Figure 40). Figure 40 Secure cables on cable bridges Cable Bridge Cable Bridge The connections for the single-phase input mode and the 3-phase input mode are shown in Figure 32 and Figure 33, respectively. The copper jumper busbar is essential for the single-phase input mode.
Installation 2.5.4 Connecting External Battery Cabinet Up to four external battery cabinets may be connected to the SolaHD S5KC Series UPS to provide longer battery run times. The external battery cabinet (EBC) requires the use of one of the optional EBC cable kits for connection to the UPS. The optional cable kits each contain the power and communication cables required for proper operation and monitoring of the battery modules. The standard cable kit lengths are 1, 3, and 5 meters (3.2, 9.8 and 16.4 ft.
Installation Figure 42 Connecting external battery cabinet to a transformer-free UPS Communication Cable Battery Cable SolaHD S5KC Battery Cabinet Figure 43 Connecting external battery cabinet (transformer-based UPS) Communication Cable Battery Cable SolaHD S5KC Battery Cabinet After connecting the external battery cabinet, use the user interface to determine the number of external battery cabinets, as shown in Figure 44.
Installation Figure 44 Battery screen If the number displayed is not consistent with the actual installation number of external battery cabinets: • Ensure each external battery cabinet contains two battery modules installed on the same row and both have the locking levers in the locked position. • Ensure the IntelliSlot® EBC card is installed properly and the communication cables are fully inserted in the connectors.
Installation equipment changes, while the UPS is still providing power. Follow these steps to properly and safely add or change the optional PODs. 1. Ensure that the POD breaker is in the Off position. NOTE This is the breaker located near the POD port. 2. Using a Phillips screwdriver, remove the two screws that are at the top of the POD cover plate and retain these for reattaching the POD. 3. Remove the POD cover plate to expose the POD connectors. 4.
Installation Commissioning/Startup with AC Power Available (Normal Mode Operation) ___ 1. Verify that the upstream mains AC breaker is closed. ___ 2. Turn On the UPS Enable switch on the rear of the unit (it is protected by a clear plastic cover). ___ 3. Close the UPS input breaker: it is on the front of transformer-free frame systems and on the rear of transformer-based frame systems. NOTE This will begin the initial system checks and enable power to begin charging the battery ___ 4.
Communication 3.0 COMMUNICATION The rear panel of the SolaHD S5KC provides these communication ports: • • • • • 3.1 IntelliSlot® ports: 3 Dry contact ports: 1 REPO (Remote Emergency Power Off): 1 Long Run Time (LRT) Battery Temperature Probe Terminals: 1 USB port: 1 IntelliSlot Ports The three IntelliSlot communication ports (see Figure 45) are used for installing communication options, including the IntelliSlot Unity card, dry contact card, MultiPort and IntelliSlot EBC card.
Communication IntelliSlot MultiPort Card (IS-MULTIPORT) Provides dry contact alarm information, including: On Battery, Low Battery signals for communication to four servers for use with MultiLink software. IntelliSlot EBC Card This card is used for the SolaHD S5KC UPS to monitor and manage the intelligent battery modules in external matching battery cabinets. 3.2 Dry Contact Ports The UPS provides dry contact ports. See Figure 1 for location and Figure 46 for the pin layout.
Communication Battery Mode Shut Down Pins 7 and 8: Input dry contact, normally open. After the external dry contact is closed (shorted), the UPS output will be shut down only during battery mode operation. NOTE The default for the Any Mode and Battery Mode Shutdown features is disabled. Using this function requires setting Remote Comms shutdown to Enabled in the Settings through the LCD.
Communication NOTICE Risk of improper installation. Can cause unintended UPS shutdown and loss of power to the load. Run signal cables separately from power cables. Running cables in the same conduit can cause signal noise, possibly causing the system to shut down. NOTE A jumper is factory-installed between Pins 9 and 10 to disable the Main Control Switch. This will prevent the UPS from being started accidentally during shipment and installation. This jumper must be removed before the unit can be started.
Communication 3.6 MultiLink® MultiLink monitors the UPS continuously and can shut down configured computers in the event of an extended power failure. MultiLink can also be configured to shut down the UPS. MultiLink can also be configured for use without the USB cable when the IntelliSlot® UNITY-DP SNMP Card is installed in the UPS. An optional MultiLink License Kit permits shutting down the UPS over a network.
Operation and Display Panel 4.0 OPERATION AND DISPLAY PANEL 4.1 Overview This chapter describes the functions and operation of the UPS display panel. The LCD is composed of an LED mimic power flow diagram, fault LED indicator and LCD screen to show detailed operational information and UPS alarm list using the menu buttons.
Operation and Display Panel Audible Alarms Three different audible alarms may occur during the UPS operation; see Table 18 for a description of the audible alarms. Table 18 Audible alarm descriptions Alarm sound Meaning One beep per second When the UPS has an alarm, for example, AC fault (mains failure) One beep every 0.
Operation and Display Panel 4.2 LCD Screen 4.2.1 Startup Screen When the UPS starts up, it will conduct a self-test, and the LCD will display the startup screen, which lasts for 15 seconds as shown in Figure 53. Figure 53 Startup screen Industrial Automation 4.2.2 Main Screen The main screen is divided into four parts: system information window, data window, menu window and keyboard window, as shown in Figure 54.
Operation and Display Panel Menu Window and Data Window The menu window shows the menu name and allows navigation to different menu items. Each menu item has a set of data that is displayed in the data window. Using the menu window, you can browse the relevant parameters of the UPS and can adjust/set some operational parameters. See Table 22 for the menu and data descriptions.
Operation and Display Panel Table 22 Item description of menu window and data window (continued) Menu Name Data Item Set Redundancy Mode Remote Comms Shutdown Bypass Setting Output Frequency Output Voltage Inverter Sync Range Remote Shutdown Delay Bypass Upper Limit Bypass Lower Limit Settings Sets the shutdown delay time for the remote signal operation Sets the upper limit of bypass voltage operation and availability Sets the lower limit of bypass voltage operation and availability Guaranteed Shutd
Operation and Display Panel Table 22 Item description of menu window and data window (continued) Menu Name Data Item Communication Address Air Filter Reminder Air Filter Type Settings (continued) IT System Compatibility UPS ID Company Name Contact Number Load factory Defaults Low battery Warning Automatic Battery Test Interval Battery settings Auto Batt Test Start Day Auto Batt Test Start Time External Battery AH Load Factory Defaults Language Language Options Alarms Records Current Alarms Histo
Operation and Display Panel Table 22 Item description of menu window and data window (continued) Menu Name Data Item Battery Maintenance Test Stop Battery Test System Test Stop Testing Freshening Charge Stop Freshening Charge Data Description Battery maintenance test allows battery to discharge some voltage to obtain the battery activity. The loads must be within 0% ~ 90%, the battery capacity must be larger than 70%, and there is no battery fault and alarm in the system.
Operation and Display Panel 4.2.3 Default Screen/Screen Saver During the UPS operating process, if there are no active alarms, the LCD will go into a screen saver mode after 2 minutes of no user navigation activity. The default screen saver is shown in Figure 55. After a brief delay, the LCD backlight will also turn Off. Pressing any button will return to the original screen. Figure 55 Default screen/screen saver 4.
Operation and Display Panel 4.3.2 Battery Screen From the main screen, press the F3 button once and the battery screen will be displayed, as shown in Figure 57. Figure 57 Battery screens First Screen Second Screen On the first battery screen, pressing the F5 button will change the function of the F2, F3, and F4 buttons from the primary functions to the secondary functions, as shown above in Table 23.
Operation and Display Panel 4.3.4 Load Screen From the main screen, press the F4 button once and the load screen will be displayed, as shown in Figure 59. Figure 59 Load screen The load screen displays output kVA (Sout/apparent power), output kW (Pout/active power), load level and crest factor. 4.3.
Operation and Display Panel 4.3.6 Redundancy Screen From the main screen, press the F4 button three times until the redundancy screen is displayed, as shown in Figure 61. Figure 61 Redundancy screen The redundant screen displays the number of installed power modules in the frame, and whether the system contains a redundant module or not.
Operation and Display Panel 4.3.7 Settings Screen From the main screen, press the F4 button four times until the settings screen is displayed. The settings screen is displayed in a total of nine screens as you scroll down, as shown in Figure 62.
Operation and Display Panel 4.5 Setting or Changing a Parameter Setting 1. Press the F4 button to navigate to the parameter to be set, and press the F5 button to enter the edit mode. 2. Press the F3 or F4 button to select the setting item or change the setting value, then press the F5 button to confirm the setting. Press the F2 button to exit the edit setting mode. 4.5.
Operation and Display Panel 4.5.3 Alarms Screen From the main screen, press the F4 button seven times until the alarms screen is displayed, as shown in Figure 65. Figure 65 Alarms screen The alarms screen displays any current alarms of the UPS, including the alarm name, alarm ID code and alarm date/time stamp. 4.5.4 Records Screen From the main screen, press the F4 button eight times until the records screen is displayed, as shown in Figure 66.
Operation and Display Panel 4.5.5 Module Replacement Screen From the main screen, press the F4 button nine times until the module replacement screen is displayed, as shown in Figure 67. Figure 67 Module replacement screen Module Replacement Screen LCD Board Replacement Procedures The module replacement screen displays the procedures for replacing all user replaceable module assemblies in the UPS frame. To view the procedure, press the F5 button to enter the module replacement.
Operation and Display Panel Table 24 Information and actions required for the prompt window Prompt Window Explanation Turn On/Off: Turn On UPS Cancel When you press the ON/OFF-button while UPS is Off. Turn On/Off: Turn On INV Turn Off UPS When you press the ON/OFF-button while UPS is operating on bypass mode. Turn On/Off: Transfer to Bypass Cancel When you press the ON/OFF-button while UPS is operating on inverter mode and bypass is qualified.
Troubleshooting 5.0 TROUBLESHOOTING This chapter provides the basic troubleshooting guide and required actions for maintaining the SolaHD S5KC system. 5.1 Active Alarms In the event of an alarm, the User Interface LCD will display the latest alarm message. A list of possible alarm messages are displayed in Table 25. If an alarm occurs and you are uncertain of the corrective action to take, contact your local Emerson SolaHD service representative.
Troubleshooting Table 25 Alarm message list (continued) Alarm Message Possible Cause Corrective Action Battery Reversed The battery is reversely connected. Have a qualified electrician check the wiring rotation at the external battery cabinet. If this is not the problem, contact your local SolaHD service representative. No Battery Modules Are Ready The battery module is not ready, and the yellow fault LED flashes.
Troubleshooting Table 25 Alarm message list (continued) Possible Cause Corrective Action Low Battery Warning The battery capacity has reached the user programmable set point. Check upstream feeder breaker or the UPS input breaker and reset if necessary.If this is not the problem, begin the orderly shutdown of all connected equipment as UPS shutdown is imminent. Battery Module Warning One or more battery modules is abnormal.
Troubleshooting Table 25 Alarm message list (continued) Possible Cause Alarm Message 5.2 Corrective Action Charger Module LOCK Lever in Remove Position The locking lever is not in the locked position. Check the locking lever to ensure it is fully inserted. If so, contact your local SolaHD service representative. Charger Module Fan Failure One or more of the charger module fans has failed. Check to see if the fan is blocked. If not, contact your local SolaHD service representative.
Troubleshooting 5.3 Module Replacement Follow the instructions below when replacing or adding a system control, system monitor, power, battery, or charger module. Contact your local SolaHD representative if you need to purchase additional modules to expand your system or contact authorized your Emerson representative for replacement modules. 5.3.1 Removing Modules NOTICE Risk of unintended shutdown. Can cause equipment damage. Do not remove both the control and the monitor modules at the same time.
Troubleshooting Figure 71 Pull out a battery module, a power module or a charge module Step 3 Step 3 Step 3 ! WARNING Risk of heavy unit falling over. Can cause equipment damage, injury or death. Read all of the instructions before attempting to move the unit, lift it, remove packaging or prepare the unit for installation. The UPS presents a tipping hazard. Do not remove more than one module at a time. Failure to do so may cause unit to tip over and cause serious injury. 5.3.
Troubleshooting Figure 72 Replacing the user interface module SOLA HD® S5KC™ 66
Maintenance 6.0 MAINTENANCE This chapter describes the routine maintenance for the SolaHD S5KC UPS, including proper care, scheduled maintenance and procedures for cleaning fan filters. 6.1 Proper Care Proper maintenance of the UPS is imperative to optimal performance and life of the unit. Emerson recommends that a certified technician perform preventive and corrective maintenance. Emerson is dedicated to ensuring the highest level of performance and unmatched support for your UPS.
Maintenance 6.3.2 Bezel Filter 1. Remove the bezel from the frame. 2. Remove the filter assembly from the bezel, as shown in Figure 74, and clean the filters as described above. 3. Restore the filter and small bezel of the frame. Figure 74 Replace/clean the bezel filter 6.3.3 Bottom Fan Filter—Transformer-Based Frames Only 1. Remove the three lower bezels at the bottom of the frame. 2. Remove the screws and take out the filter, as shown in Figure 75, and clean the filters as described above. 3.
Specifications 7.0 SPECIFICATIONS Table 27 SolaHD S5KC specifications 10 Bay Unit Size, Type 16 Bay 12 Bay No Transformer Frame Rating, kVA/kW 15/13.5 16 Bay 10 Bay No Transformer Dual Inverter Transformer-based 20/18 15/13.5 20/18 16 Bay 15/13.5 20/18 General & Environmental Conducted and Radiated EMC Levels IEC/EN/AS 62040-2 Cat 2, CISPR22 Class A, FCC Part 15 Class A UL 1778 4th Ed and CSA 22.2 No. 107.3 IEC/EN/AS 62040-1:2008, UL 1778 4th Ed and CSA 22.2 No. 107.
Specifications Table 27 SolaHD S5KC specifications (continued) 10 Bay Unit Size, Type Frame Rating, kVA/kW 16 Bay 12 Bay No Transformer 15/13.5 16 Bay Transformer-based 20/18 15/13.5 20/18 10 Bay 16 Bay No Transformer Dual Inverter 15/13.5 20/18 Battery Module Lead-Acid Batteries Per String 12 Battery Cells Per String 72 Battery Capacity Backup Time, Full Load 36W @ 15min-rate to 1.
Specifications Table 28 Rated input voltage range (Unit: VAC) System Configuration Dual-Inverter Configured to 120 or 127 VAC per Phase Dual-Inverter Configured to 100, 110 or 115 VAC per Phase Single-Inverter Transformer-Based and Transformer-Free Table 29 % UPS Load Low Limit Value >100% 98 ±3.1 90% ~ 100% 89 ±3.1 ~ 98 ±3.1 70% ~ 90% 74 ±3.1 ~ 89 ±3.1 30% ~ 70% 60.5 ±3.1 ~ 74 ±3.1 <30% 60.5 ±3.1 >100% 84 ±3.1 139.5 ±3.1 90% ~ 100% 80 ±3.1 ~ 84 ±3.1 70%~90% 72 ±3.1 ~ 80 ±3.
SOLA HD® S5KC™ 27 28 29 30 31 32 - - - - - - - - - - - - - - - - - - 90% 80% 70% 60% 50% 40% 72 30% 20% 10% 100% 90% 80% 70% 60% 50% 40% 30% 20% 10% - - - - - - - - 113 135 147 156 164 187 202 215 226 308 317 324 331 337 342 347 423 427 431 434 437 440 443 445 448 450 452 10 16 21 91 64 48 41 33 27 23 26 33 99 75 53 48 43 38 39 44 48 97 77 66 52 52 63 70 94 78 76 81 97 93 99 105 110 120 126 131 135 139 143 146 149 152 155
73 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 111 129 140 148 155 161 166 188 199 209 218 226 306 312 318 324 329 333 337 341 345 420 424 427 429 107 131 145 156 165 191 207 221 304 314 323 331 337 343 420 425 429 433 437 440 443 446 449 451 453 455 457 459 133 153 166 203 224 312 326 336 345 425 431 437 442 446 450 453 457 459 462 464 466 480 480 480 480 480 480 480 480 9 - - - - - 80% 70% 60% 50% 40% - - 90% 10% - - - 10% 100% - - 20% 20% 90 -
SOLA HD® S5KC™ 74 - - - - - - - - - - - - - - - - - - 90% 80% 70% 60% 50% 40% 30% 20% 10% 100% 90% 80% 70% 60% 50% 40% 30% 20% 10% - - - - - - - - - - 78 39 25 18 14 11 9 7 6 5 - - 100% 2 Load Level 1 90 41 26 19 14 11 9 7 6 5 154 92 53 44 35 27 23 20 17 15 3 136 67 44 32 25 20 16 14 11 10 216 138 99 72 52 46 40 34 28 26 4 160 98 62 46 37 28 25 20 18 15 327 161 133 104 80 67 52 47 43
75 - - - - - - - - - - - - - - - - - - - - 50% 40% 30% 20% 10% 100% 90% 80% 70% 60% 50% 40% 30% 20% 10% 100% 90% 80% 70% 60% 67 47 38 30 25 21 18 16 79 61 48 42 36 30 26 81 69 52 48 44 81 72 63 90 76 94 100 105 110 121 126 131 135 139 143 146 149 152 155 158 160 162 164 166 181 97 104 109 120 126 131 136 140 144 148 151 154 157 160 162 165 167 184 189 195 200 82 95 102 108 120 127 132 138 142 147 150 154 157 160 163 165 180 187 193 199 204 2
SOLA HD® S5KC™ 76 14 15 16 17 18 19 20 # Battery Strings 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 110 131 144 153 161 180 196 209 221 303 312 319 326 332 338 343 420 424 428 431 434 437 440 443 445 447 450 452 453 455 111 130 141 150 158 164 184 198 209 219 300 308 315 322 328 333 338 342 346 422 425 429 432 434 437 439 442 444 446 111 129 139 148 155 161 166 187 199 209 218 226 305 312 318 323 328 333 337 341 345 420 423 426 429 432 434 437 101 112 129 138 146 152 158 163 167
77 - - - - 11 - 14 - 18 - 25 - 38 90% 80% 70% 60% 50% 40% 30% 20% 11 12 13 14 15 16 17 18 19 20 21 # Battery Strings 22 23 24 25 26 27 28 29 30 31 32 33 34 35 111 129 139 148 155 161 166 187 199 209 218 226 305 312 318 323 328 333 337 341 345 420 423 426 429 432 434 101 112 129 138 146 152 158 163 167 190 200 209 217 225 303 309 315 320 325 329 333 337 341 344 347 422 425 103 113 129 137 145 151 156 161 165 183 193 202 210 218 224 302 308 313 318 323 327 331 334 338
SOLA HD® S5KC™ 25 26 27 28 29 30 31 32 33 78 - - - - - 40% 30% 20% 10% - - - - - - - - - - 83 41 26 19 14 11 9 7 98 62 46 37 28 23 20 20 26 31 95 72 53 47 42 37 38 43 48 94 75 64 51 51 61 97 79 70 68 74 99 82 80 91 97 103 108 112 123 128 133 137 140 144 147 150 153 156 158 160 163 101 107 112 123 129 134 138 142 146 149 152 155 158 161 163 165 167 185 106 112 124 130 135 140 144 148 152 155 158 161 164 166 182 189 194 200 205 95 105
79 25 26 27 28 29 30 31 32 33 - - - - - - - - - - 40% 30% 20% 10% 100% 90% 80% 70% 60% 50% 40% - - 50% - - 60% 10% - 70% 20% - 80% - - 90% 30% - - 100% 71 147 203 317 342 431 443 452 459 465 480 480 480 480 480 480 480 480 480 480 480 480 480 480 480 480 480 480 480 480 480 480 480 24 35 23 10% 22 20% 21 22 20 16 - - - - - - - - - - 75 38 25 18 14 11 9 7 6 5 79 50 41 125 142 155 165 193 211 226 310 320 329 337 343 421 426 43
SOLA HD® S5KC™ 80 - - - - - - - 60% 50% 40% 30% 20% 10% 33 70% 32 - 31 80% 30 - 29 90% 28 71 147 203 317 342 431 443 452 459 465 480 480 480 480 480 480 480 480 480 480 480 480 480 480 480 480 480 480 480 480 480 480 27 - 26 - 25 10% 24 100% 23 35 22 - 21 20% 20 - - - - - - - - - - - 22 75 38 25 18 14 11 9 7 6 5 79 50 41 32 107 126 138 147 155 161 167 190 203 213 222 303 310 317 323 328 333 338 342 346 422 425 428 431 434 436 125 142 155 1
81 91 109 130 143 153 160 167 194 208 219 301 310 318 325 331 337 342 347 423 427 430 434 437 439 442 444 447 449 451 453 455 80 107 131 145 156 164 190 207 221 304 314 323 330 337 343 420 425 429 433 437 440 443 446 448 451 453 455 457 459 461 462 464 67 98 110 128 139 147 154 160 165 186 197 208 217 225 304 311 317 322 327 332 336 340 344 347 423 426 428 431 434 436 95 110 129 141 150 157 163 183 196 208 218 227 307 314 321 327 332 337 341 345 421 425 428 431 434 436 439 441 443 445 78 67 44 32
SOLA HD® S5KC™ 82 14 15 17 18 19 20 # Battery Strings 16 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 109 126 135 143 150 156 161 165 185 195 204 213 220 227 305 311 317 321 326 330 334 338 341 344 347 422 425 - - - - - - - - - - - - - - - - 60% 50% 40% 30% 20% 10% 100% 90% 80% 70% 60% 50% 40% 30% 20% 10% - 10% - - 20% - - 30% 70% - 40% 80% - 50% - - 60% - - 70% 90% - 80% 100% - - 70 146 201 315 341 430 442 451 459 464 480 480
83 27 28 29 30 31 32 33 34 35 - - - - - - - - 70% 60% 50% 40% 30% 20% 10% - 10% 80% - 20% - - 30% - - 40% 90% - 100% - 50% 10% 60% - 20% - - 30% - - 40% 70% - 50% 80% - 60% - - 70% - - 80% 90% - 90% 100% - - 100% - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 8 22 - - - - - - - - - - - - - - - - - - - - 75 38 25 18 14 11 9 7 6 5 79 50 41 32 26 38 50 71 109 1
SOLA HD® S5KC™ 23 24 25 26 27 28 29 30 31 32 - - - - - - - - - - - - - - - - - - 90% 80% 70% 60% 50% 40% 30% 20% 10% 100% 90% 80% 70% 60% 50% 40% 30% 20% 10% 113 133 144 153 160 166 190 203 214 224 305 312 319 325 331 336 341 345 421 425 428 431 434 437 439 442 113 135 147 156 164 187 203 216 227 308 317 324 331 337 342 347 423 427 431 434 438 440 443 446 448 450 452 112 137 150 161 182 201 217 302 313 322 330 337 343 421 426 430 434 438 442 445 447 450 452 4
85 27 28 29 30 31 32 - - 20% 10% - 40% - - 50% 30% - 10% 60% - 20% - - 30% - - 40% 70% - 50% 80% - 60% - - 70% - - 80% 90% - 90% 100% - - 100% 91 160 301 337 430 444 455 462 480 480 480 480 480 480 480 480 480 480 480 480 480 480 480 480 480 480 480 480 480 480 480 480 26 42 25 10% 24 20% 23 26 22 19 21 30% 20 40% 19 14 112 132 143 152 159 165 188 201 212 222 303 311 318 324 330 335 340 344 420 424 427 430 433 436 438 441 111 133 145 155 163 1
SOLA HD® S5KC™ 86 - - - - - - - - - - - - - - - - - - 90% 80% 70% 60% 50% 40% 30% 20% 10% 100% 90% 80% 70% 60% 50% 40% 30% 20% 10% - - - - - - - - - - 91 42 26 19 14 11 9 7 6 5 - - 100% 2 Load Level 1 100 44 27 20 15 11 9 8 6 5 160 99 62 46 37 28 25 20 18 16 3 145 73 46 34 26 20 17 14 12 10 301 144 104 76 53 47 41 35 28 26 4 167 105 67 47 38 28 25 21 18 16 337 166 138 108 83 69 52 48 4
27 45 30% 20% 10 11 12 13 14 15 17 18 19 20 # Battery Strings 16 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 104 113 129 138 145 151 157 161 165 184 194 203 211 218 225 303 309 314 319 323 327 331 335 338 341 344 347 9 103 113 130 139 147 154 159 164 182 193 203 212 220 227 305 311 317 322 327 331 335 339 342 346 421 423 426 429 92 8 113 133 144 153 160 166 190 203 214 224 305 312 319 325 331 336 341 345 421 425 428 431 434 437 439 442 444 446 448 101 113 132 142 150 157
SOLA HD® S5KC™ 88 13 14 15 16 17 18 19 20 # Battery Strings 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 102 113 130 139 147 154 159 164 181 193 203 211 219 227 305 311 317 322 327 331 335 339 342 345 420 423 426 429 - - - - - - - - - - - - - - - - 60% 50% 40% 30% 20% 10% 100% 90% 80% 70% 60% 50% 40% 30% 20% 10% - 10% - - 20% - - 30% 70% - 40% 80% - 50% - - 60% - - 70% 90% - 80% 100% - 91 160 301 337 430 444 455 462 480 480 4
89 25 26 27 28 29 30 31 32 33 34 35 - 10% 10% - 20% - - 30% - - 40% 20% - 50% 30% - 60% - - 70% - - 80% 40% - 90% 50% - 100% - - 10% 60% - 20% - - 30% - - 40% 70% - 50% 80% - 60% - - 70% - - 80% 90% - 90% 100% - - 100% - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 9 25 41 52 76 98 112 132 143 152 159 165 188 201 212 222 303 311 318 324 330 335 340 344 420 424 427 430 433 436 438 441 443
Specifications SOLA HD® S5KC™ 92
SolaHD • 1.800. 377.4384 (US) • 1.847.268.6651 (International) • www.solahd.
