Instruction Manual

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Instruction Manual

IM-106-340AC-1, Rev 1.0

April 2005

SPS 4001B

Single Probe Autocalibration Sequencer

Summary of content (58 pages)

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Instruction Manual IM-106-340AC-1, Rev 1.0 April 2005 SPS 4001B Single Probe Autocalibration Sequencer http://www.raihome.
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Instruction Manual IM-106-340AC-1, Rev. 1.0 April 2005 SPS 4001B Table of Contents Essential Instructions. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . i Preface . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . ii Definitions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . ii Symbols . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
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Instruction Manual SPS 4001B TOC-2 IM-106-340AC-1, Rev. 1.
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Instruction Manual IM-106-340AC-1, Rev. 1.0 April 2005 SPS 4001B SPS 4001B Single Probe Autocalibration Sequencer ESSENTIAL INSTRUCTIONS READ THIS PAGE BEFORE PROCEEDING! Rosemount Analytical designs, manufactures and tests its products to meet many national and international standards. Because these instruments are sophisticated technical products, you MUST properly install, use, and maintain them to ensure they continue to operate within their normal specifications.
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Instruction Manual IM-106-340AC-1, Rev. 1.0 April 2005 SPS 4001B PREFACE The purpose of this manual is to provide information concerning the components, functions, installation and maintenance of the SPS 4001B Single Probe Autocalibration Sequencer. Some sections may describe equipment not used in your configuration. The user should become thoroughly familiar with the operation of this module before operating it. Read this instruction manual completely.
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Instruction Manual IM-106-340AC-1, Rev. 1.0 April 2005 Section 1 SPS 4001B Description and Specifications Component Checklist . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 1-1 Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 1-1 Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 1-2 COMPONENT CHECKLIST A typical SPS 4001B Single Probe Autocalibration Sequencer should contain the items shown in Figure 1-1.
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Instruction Manual IM-106-340AC-1, Rev. 1.0 April 2005 SPS 4001B The SPS 4001B is fully enclosed in a NEMA cabinet suited for wall-mounting. The enclosure provides added protection against corrosive atmospheres and incidental impact damage. SPECIFICATIONS Rosemount Analytical has offered multiprobe autocalibration sequencer systems for many years. These autocalibration systems are most cost effective for boilers and other combustion processes that utilize many probes.
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Instruction Manual IM-106-340AC-1, Rev. 1.0 April 2005 SPS 4001B Table 1-1. Calibration Components PART NUMBER DESCRIPTION Two disposable calibration gas bottles - 0.4% and 8% O2, balance nitrogen - 550 liters each (1) (2) 1A99119G01 1A99119G02 Two flow regulators for calibration gas bottles 1A99119G03 Bottle rack NOTES (1) Calibration gas bottles cannot be shipped via airfreight.
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Instruction Manual IM-106-340AC-1, Rev. 1.0 April 2005 SPS 4001B Calibration Gas Solenoids The solenoids sequence the calibration gases. One solenoid controls calibration gas 1 (high calibration gas), and the other controls calibration gas 2 (low calibration gas). The solenoids activate and deactivate to allow the calibration gases to flow between the sequencer and Oxymitter 4000.
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Instruction Manual IM-106-340AC-1, Rev. 1.0 April 2005 THEORY OF OPERATION SPS 4001B The Oxymitter 4000 is one of the few instruments found in industry that permit the permanent piping of a calibration standard into the probe. Most instruments measuring pressure, flow, or temperature, require that a calibration standard be brought to the instrument or that the instrument be taken to the calibration source in the instrument shop.
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Instruction Manual IM-106-340AC-1, Rev. 1.0 April 2005 SPS 4001B Figure 1-3. SPS 4001B Calibration Setup OXYMITTER 4000 (BOTTOM VIEW) OXYMITTER 4000 LOGIC I/O 37740005 INSTRUMENT AIR IN (SEE NOTE 2) REFERENCE AIR (SEE NOTE 2) CALIBRATION GAS 1. A CHECK VALVE IS REQUIRED AT THE OXYMITTER 4000 (BETWEEN THE CALIBRATION GAS FITTING AND THE GAS LINE) TO PREVENT THE MIGRATION OF PROCESS GASES DOWN THE CALIBRATION GAS LINE. 2. CLEAN, DRY INSTRUMENT AIR IS RECOMMENDED FOR REFERENCE AIR.
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Instruction Manual IM-106-340AC-1, Rev. 1.0 April 2005 Section 2 SPS 4001B Installation Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 2-1 Mechanical Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . page 2-1 Gas Connections . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 2-2 Electrical Connections . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 2-4 OVERVIEW This section describes SPS 4001B installation.
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Instruction Manual IM-106-340AC-1, Rev. 1.0 April 2005 SPS 4001B GAS CONNECTIONS Use the following procedures to connect the reference air and the calibration gases. Reference Air (Figure 2-1) The Oxymitter 4000 requires a source of reference air that is constantly 20.95% O2. Clean and dry instrument air provides the most stable source of reference air. If instrument air is unavailable, the reference air port of the probe can be left open, permitting ambient air to passively diffuse into the probe. 1.
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Instruction Manual IM-106-340AC-1, Rev. 1.0 April 2005 SPS 4001B Figure 2-1. Installation REPLACEABLE MOUNTING FOOT (4 PLACES) 5-15/16 (151) 11 (279) Analytical CONDENSATE DISCHARGE TUBE (FROM AIR PRESSURE REGULATOR/FILTER) TEST GAS OUT REF GAS OUT SIGNAL CABLE IN INST AIR IN MANIFOLD 6-1/2 (165) 3/8 IN. (9,5 MM) CABLE GRIPS LOW GAS IN HI GAS IN NOTE: DIMENSIONS ARE IN INCHES WITH MILLIMETERS IN PARENTHESES.
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Instruction Manual SPS 4001B ELECTRICAL CONNECTIONS IM-106-340AC-1, Rev. 1.0 April 2005 All wiring must conform to local and national codes. Use the following procedure to connect an SPS 4001B to an Oxymitter 4000. Disconnect and lock out power before connecting the unit to the power supply. NOTE Ensure the Oxymitter 4000 is set up to handshake with the sequencer by configuring the logic I/O to mode 8. Refer to the Oxymitter 4000 Oxygen Transmitter Instruction Manual for more information.
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Instruction Manual IM-106-340AC-1, Rev. 1.0 April 2005 SPS 4001B Figure 2-2.
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Instruction Manual SPS 4001B 2-6 IM-106-340AC-1, Rev. 1.
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Instruction Manual IM-106-340AC-1, Rev. 1.0 April 2005 Section 3 SPS 4001B Operation Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 3-1 Calibration Requirements . . . . . . . . . . . . . . . . . . . . . . . . . page 3-1 Reference Air Flow Setup . . . . . . . . . . . . . . . . . . . . . . . . . page 3-3 Calibration Gas Flow Setup . . . . . . . . . . . . . . . . . . . . . . . . page 3-3 Automatic Calibration . . . . . . . . . . . . . . . . . . . . . . . . . . .
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Instruction Manual IM-106-340AC-1, Rev. 1.0 April 2005 SPS 4001B In addition to the optional disposable gas bottles available from Rosemount Analytical, two additional sources of calibrated gas mixtures are: LIQUID CARBONIC GAS CORP. SPECIALTY GAS LABORATORIES 700 South Alameda Street Los Angeles, California 90058 213/585-2154 767 Industrial Road San Carlos, California 94070 415/592-7303 9950 Chemical Road Pasadena, Texas 77507 713/474-4141 12054 S.W.
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Instruction Manual IM-106-340AC-1, Rev. 1.0 April 2005 SPS 4001B REFERENCE AIR FLOW SETUP If instrument air is to be used as the reference gas, set the reference air pressure regulator to 20 psig (138 kPa gage) and set the reference air flow meter to 2 scfh. Refer to the Reference Air Package in the Oxymitter 4000 Instruction Manual for more information.
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Instruction Manual IM-106-340AC-1, Rev. 1.0 April 2005 SPS 4001B SEMI-AUTOMATIC CALIBRATION Semi-automatic calibrations are operator initiated and can be performed using the Oxymitter 4000 keypad, HART handheld communicator/AMS software, or a remote contact. In addition, the calibration gases must be permanently piped to the Oxymitter 4000. Oxymitter 4000 Keypad A semi-automatic calibration can be initiated by pressing the CAL button on the Oxymitter 4000 keypad.
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Instruction Manual IM-106-340AC-1, Rev. 1.0 April 2005 Section 4 SPS 4001B Maintenance and Service Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 4-1 Fuse Replacement . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 4-1 Remove/Install Chassis . . . . . . . . . . . . . . . . . . . . . . . . . . . page 4-3 Circuit Board Replacement . . . . . . . . . . . . . . . . . . . . . . . . page 4-5 Solenoid Replacement . . . . . . . . . . . . . . . . . .
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Instruction Manual IM-106-340AC-1, Rev. 1.0 April 2005 SPS 4001B Figure 4-1.
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Instruction Manual IM-106-340AC-1, Rev. 1.0 April 2005 1. 2. 3. 4. 5. 6. 7. Screw Fuse Nylon Washer Standoff Circuit Board Hex Nut External Lock Washer REMOVE/INSTALL CHASSIS SPS 4001B 8. 9. 10. 11. 12. 13. 14. Screw Adapter Fitting Impolene Tubing Tubing Straight Fitting Manifold High Cal. Gas Solenoid 15. 16. 17. 18. 19. 20. 21. Low Cal. Gas Solenoid Pressure Switch Manifold Gasket Screw Elbow Fitting Grommet Teflon Tubing 22. Reference Air Pressure Regulator 23. Elbow Adapter 24. Chassis 25.
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Instruction Manual IM-106-340AC-1, Rev. 1.0 April 2005 SPS 4001B Figure 4-2.
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Instruction Manual IM-106-340AC-1, Rev. 1.0 April 2005 CIRCUIT BOARD REPLACEMENT SPS 4001B Perform the following procedure to replace circuit board (5, Figure 4-1). Disconnect and lock out power before working on any electrical components. 1. Remove the SPS 4001B chassis from the enclosure according to the instructions in "Remove/Install Chassis". 2. Refer to Figure 4-2. Disconnect wiring from the circuit board. 3. Disconnect the solenoid and pressure switch connectors. 4. Refer to Figure 4-1.
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Instruction Manual IM-106-340AC-1, Rev. 1.0 April 2005 SPS 4001B PRESSURE SWITCH REPLACEMENT Use the following procedure to replace pressure switch (16, Figure 4-1). 1. Remove the SPS 4001B chassis from the enclosure according to the instructions in "Remove/Install Chassis". 2. Remove lead wire terminals from pressure switch (16). 3. Use a 1-1/16 in. 6-point socket to loosen and remove switch (16). When installing the pressure switch, do not overtighten. Damage to the solenoid may occur. 4.
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Instruction Manual IM-106-340AC-1, Rev. 1.0 April 2005 Section 5 SPS 4001B Troubleshooting Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 5-1 SPS 4001B Troubleshooting . . . . . . . . . . . . . . . . . . . . . . . page 5-1 OVERVIEW This section describes the SPS 4001B troubleshooting procedures. Additional troubleshooting information can be found in the Oxymitter 4000 Oxygen Transmitter Instruction Manual.
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Instruction Manual IM-106-340AC-1, Rev. 1.0 April 2005 SPS 4001B 1. Verify your calibration setup per "Gas Connections" in Section 2, Installation; Section 3, Operation; and "Flow Meter Adjustments" in Section 4, Maintenance and Service. 2. Perform another calibration and monitor the process. If the calibration fails before both calibration gases finish sequencing, a gas flow problem exists. Refer to Table 5-1 or Figure 5-1 to troubleshoot the SPS 4001B.
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Instruction Manual IM-106-340AC-1, Rev. 1.0 April 2005 SPS 4001B Table 5-1. SPS 4001B Fault Finding No calibration gas flow Probable Cause Recommended Corrective Action Improper wire connections, loose connections, or damaged wiring Properly connect wiring or secure loose wiring connections; replace damaged wiring if necessary.
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Instruction Manual IM-106-340AC-1, Rev. 1.0 April 2005 SPS 4001B Figure 5-1. SPS 4001B Troubleshooting Flowchart (Sheet 1 of 2) SYMPTOM — NO CALIBRATION GAS FLOW CHECK ALL WIRING BETWEEN OXYMITTER 4000 AND SPS 4001B IS WIRING PROPERLY CONNECTED AND SECURE? NO PROPERLY CONNECT WIRING OR SECURE LOOSE WIRING CONNECTIONS; REPLACE DAMAGED WIRING. CHECK LOGIC I/O SETTING VIA HART/AMS.
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Instruction Manual IM-106-340AC-1, Rev. 1.0 April 2005 SPS 4001B Figure 5-1. SPS 4001B Troubleshooting Flowchart (Sheet 2 of 2) SYMPTOM — NO CALIBRATION GAS FLOW (CONTINUED) CONTINUED FROM SHEET 1 OF 2 NOTE 1: +5 VDC IS ON TP2; TP3 IS RETURN. +24 VDC IS ON TP1; TP3 IS RETURN. CHECK +5 VDC AND +24 VDC. SEE NOTE 1. NOTE 2: UNPLUG J5. CONNECT SOLENOID PINS 1 AND 3 TO +24 VDC ON TP1. TP3 IS RETURN. +5 VDC AND +24 VDC ±10%? NO CIRCUIT BOARD IS FAULTY. REPLACE CIRCUIT BOARD.
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Instruction Manual SPS 4001B 5-6 IM-106-340AC-1, Rev. 1.
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Instruction Manual IM-106-340AC-1, Rev. 1.0 April 2005 Section 6 SPS 4001B Replacement Parts SPS 4001B . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 6-2 Calibration Components . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 6-3 http://www.processanalytic.
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Instruction Manual IM-106-340AC-1, Rev. 1.0 April 2005 SPS 4001B SPS 4001B Figure 6-1.
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Instruction Manual IM-106-340AC-1, Rev. 1.0 April 2005 Index No. Part Number 1 2 3 4 5 6 7 8 9 10 11 12 13 14 771B635H02 771B635H01 1A98808H03 1A97913H22 6A00150G01 6292A80H01 1A97902H01 1A98808H02 1A97905H01 7305A67H01 6P00151H01 6P00150H01 1A99094H02 1A99785H01 6292A97H03 1A99763H01 SPS 4001B Description Flow Meter Assembly, Reference Air Flow Meter Assembly, Calibration Gas Fitting, 90 Degree, Nylon, 1/8 NPT Fuse, 1.
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Instruction Manual SPS 4001B 6-4 IM-106-340AC-1, Rev. 1.
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Instruction Manual IM-106-340AC-1, Rev. 1.0 April 2005 Appendix A SPS 4001B Safety Data Safety Instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page A-2 http://www.raihome.
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Instruction Manual IM-106-340AC-1, Rev. 1.0 April 2005 SPS 4001B SAFETY INSTRUCTIONS IMPORTANT SAFETY INSTRUCTIONS FOR THE WIRING AND INSTALLATION OF THIS APPARATUS The following safety instructions apply specifically to all EU member states. They should be strictly adhered to in order to assure compliance with the Low Voltage Directive. Non-EU states should also comply with the following unless superseded by local or National Standards. 1.
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Instruction Manual IM-106-340AC-1, Rev. 1.0 April 2005 SPS 4001B BELANGRIJK Veiligheidsvoorschriften voor de aansluiting en installatie van dit toestel. De hierna volgende veiligheidsvoorschriften zijn vooral bedoeld voor de EU lidstaten. Hier moet aan gehouden worden om de onderworpenheid aan de Laag Spannings Richtlijn (Low Voltage Directive) te verzekeren. Niet EU staten zouden deze richtlijnen moeten volgen tenzij zij reeds achterhaald zouden zijn door plaatselijke of nationale voorschriften. 1.
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Instruction Manual IM-106-340AC-1, Rev. 1.0 April 2005 SPS 4001B VIGTIGT Sikkerhedsinstruktion for tilslutning og installering af dette udstyr. Følgende sikkerhedsinstruktioner gælder specifikt i alle EU-medlemslande. Instruktionerne skal nøje følges for overholdelse af Lavsspændingsdirektivet og bør også følges i ikke EU-lande medmindre andet er specificeret af lokale eller nationale standarder. 1. Passende jordforbindelser skal tilsluttes alle jordklemmer, interne og eksterne, hvor disse forefindes. 2.
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Instruction Manual IM-106-340AC-1, Rev. 1.0 April 2005 SPS 4001B BELANGRIJK Veiligheidsinstructies voor de bedrading en installatie van dit apparaat. Voor alle EU lidstaten zijn de volgende veiligheidsinstructies van toepassing. Om aan de geldende richtlijnen voor laagspanning te voldoen dient men zich hieraan strikt te houden. Ook niet EU lidstaten dienen zich aan het volgende te houden, tenzij de lokale wetgeving anders voorschrijft. 1.
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Instruction Manual IM-106-340AC-1, Rev. 1.0 April 2005 SPS 4001B TÄRKEÄÄ Turvallisuusohje, jota on noudatettava tämän laitteen asentamisessa ja kaapeloinnissa. Seuraavat ohjeet pätevät erityisesti EU:n jäsenvaltioissa. Niitä täytyy ehdottomasti noudattaa jotta täytettäisiin EU:n matalajännitedirektiivin (Low Voltage Directive) yhteensopivuus. Myös EU:hun kuulumattomien valtioiden tulee nou-dattaa tätä ohjetta, elleivät kansalliset standardit estä sitä. 1.
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Instruction Manual IM-106-340AC-1, Rev. 1.0 April 2005 SPS 4001B IMPORTANT Consignes de sécurité concernant le raccordement et l'installation de cet appareil. Les consignes de sécurité ci-dessous s'adressent particulièrement à tous les états membres de la communauté européenne. Elles doivent être strictement appliquées afin de satisfaire aux directives concernant la basse tension.
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Instruction Manual IM-106-340AC-1, Rev. 1.0 April 2005 SPS 4001B WICHTIG Sicherheitshinweise für den Anschluß und die Installation dieser Geräte. Die folgenden Sicherheitshinweise sind in allen Mitgliederstaaten der europäischen Gemeinschaft gültig. Sie müssen strickt eingehalten werden, um der Niederspannungsrichtlinie zu genügen. Nichtmitgliedsstaaten der europäischen Gemeinschaft sollten die national gültigen Normen und Richtlinien einhalten. 1.
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Instruction Manual IM-106-340AC-1, Rev. 1.0 April 2005 SPS 4001B IMPORTANTE Norme di sicurezza per il cablaggio e l'installazione dello strumento. Le seguenti norme di sicurezza si applicano specificatamente agli stati membri dell'Unione Europea, la cui stretta osservanza è richiesta per garantire conformità alla Direttiva del Basso Voltaggio. Esse si applicano anche agli stati non appartenenti all'Unione Europea, salvo quanto disposto dalle vigenti normative locali o nazionali. 1.
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Instruction Manual IM-106-340AC-1, Rev. 1.0 April 2005 SPS 4001B VIKTIG Sikkerhetsinstruks for tilkobling og installasjon av dette utstyret. Følgende sikkerhetsinstruksjoner gjelder spesifikt alle EU medlemsland og land med i EØS-avtalen. Instruksjonene skal følges nøye slik at installasjonen blir i henhold til lavspenningsdirektivet. Den bør også følges i andre land, med mindre annet er spesifisert av lokale- eller nasjonale standarder. 1.
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Instruction Manual IM-106-340AC-1, Rev. 1.0 April 2005 SPS 4001B IMPORTANTE Instruções de segurança para ligação e instalação deste aparelho. As seguintes instruções de segurança aplicam-se especificamente a todos os estados membros da UE. Devem ser observadas rigidamente por forma a garantir o cumprimento da Directiva sobre Baixa Tensão. Relativamente aos estados que não pertençam à UE, deverão cumprir igualmente a referida directiva, exceptuando os casos em que a legislação local a tiver substituído. 1.
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Instruction Manual IM-106-340AC-1, Rev. 1.0 April 2005 SPS 4001B IMPORTANTE Instrucciones de seguridad para el montaje y cableado de este aparato. Las siguientes instrucciones de seguridad, son de aplicacion especifica a todos los miembros de la UE y se adjuntaran para cumplir la normativa europea de baja tension. 1. Se deben preveer conexiones a tierra del equipo, tanto externa como internamente, en aquellos terminales previstos al efecto. 2.
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Instruction Manual IM-106-340AC-1, Rev. 1.0 April 2005 SPS 4001B VIKTIGT Säkerhetsföreskrifter för kablage och installation av denna apparat. Följande säkerhetsföreskrifter är tillämpliga för samtliga EU-medlemsländer. De skall följas i varje avseende för att överensstämma med Lågspännings direktivet. Icke EU medlemsländer skall också följa nedanstående punkter, såvida de inte övergrips av lokala eller nationella föreskrifter. 1.
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Instruction Manual SPS 4001B A-14 IM-106-340AC-1, Rev. 1.
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Instruction Manual IM-106-340AC-1, Rev. 1.0 April 2005 SPS 4001B Appendix B Return of Materials RETURNING MATERIAL If factory repair of defective equipment is required, proceed as follows: 1. Secure a return authorization number from a Rosemount Analytical sales office or representative before returning the equipment. Equipment must be returned with complete identification in accordance with Rosemount Analytical instructions or it will not be accepted.
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Instruction Manual SPS 4001B B-2 IM-106-340AC-1, Rev. 1.
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Instruction Manual IM-106-340AC-1, Rev. 1.0 April 2005 SPS 4001B Index A E O Accessories . . . . . . . . . . . . . . . 1-3 Ambient Temperature . . . . 1-2, 2-1 Electrical Connections . . . . . . . . 2-5 Enclosure Protection . . . . . . . . . 1-2 Essential Instructions . . . . . . . . . . i Explosion-proof Option . . . . . . . 1-2 External Electrical Noise . . . . . . 1-2 O2 Calibration Gas 1 . . . . . . . . .2-2 O2 Calibration Gas 2 . . . . . . . . .2-2 B Bottle Rack . . . . . . . . . . . . . . . .
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Instruction Manual SPS 4001B Index-2 IM-106-340AC-1, Rev. 1.
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WARRANTY Rosemount Analytical warrants that the equipment manufactured and sold by it will, upon shipment, be free of defects in workmanship or material. Should any failure to conform to this warranty become apparent during a period of one year after the date of shipment, Rosemount Analytical shall, upon prompt written notice from the purchaser, correct such nonconformity by repair or replacement, F.O.B. factory of the defective part or parts.
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Instruction Manual IM-106-340AC-1, Rev. 1.0 April 2005 SPS 4001B SPS 4001B Part no.____________ Serial no.____________ Order no.____________ Rosemount Analytical and the Rosemount Analytical logotype are registered trademarks of Rosemount Analytical Inc. HART is a registered trademark of the HART Communications Foundation. All other marks are the property of their respective owners. Emerson Process Management Rosemount Analytical Inc.