Specification Sheet

ManualsBrandsEmerson ManualsMetal WeldingEmerson Ultraseam 20

ULTRASEAM

20 Metal Seam

Welder

Metal Welding

Ultraseam 20

The Ultraseam

20 is the ultimate

metal seam welder – ideal for

continuous welding of aluminum

and copper foils at speeds up to 22

meters per minute. It uses ultrasonic

energy for low cost, clean, and

efﬁcient operation. Tool life can

exceed one million meters of weld.

System Description: The complete

Ultraseam

-20 as shown consists of

two modules: the power control

system and the weld head. The

power control incorporates a

4,000 Watt, 20 kHz power supply

and a DC motor speed control.

Amplitude is electronically

adjustable to enable welding of

a range of material, thicknesses,

and operating speeds.

The weld head is extremely

rugged and features heavy

duty tapered roller bearings.

A DC motor provides variable

bi-directional speed control.

A pneumatic cylinder and

pressure regulator permit easy

adjustment of the weld force.

Equipment Features:

• True metallurgic bonds provide

excellent heat transfers.

• All mechanical process - no

electrical current passes through

the work-piece and no melting

occurs.

• Ideal for welding similar or

dissimilar electrical grade alloys

and nonferrous metals of varying

thicknesses.

• Lowest cost per weld compared to

fusion methods for metal joining.

• Superior tool life.

• Welding variables can be precisely

monitored and controlled

providing consistent results

and SPC capabilities.

• Energy efﬁcient.

• Easy to set up and operate.

Continuous

Tube

Continuous

Seam Welding

Summary of content (2 pages)

PAGE 1
Ultraseam 20 Metal Welding ULTRASEAM® 20 Metal Seam Welder Continuous Tube Continuous Seam Welding The Ultraseam® 20 is the ultimate metal seam welder – ideal for continuous welding of aluminum and copper foils at speeds up to 22 meters per minute. It uses ultrasonic energy for low cost, clean, and efficient operation. Tool life can exceed one million meters of weld. System Description: The complete Ultraseam®-20 as shown consists of two modules: the power control system and the weld head.
PAGE 2
Ultraseam 20 Metal Welding Optional Equipment • Rotating anvil assembly for continuous welding. machine’s housing Single point air and electrical inputs provide simplified installation and maintenance. • Machine base with drive mechanism to shuttle the weld head over a fixtured workpiece. Specifications Weld head weight: 34 kg (80 lbs.) Process Description Ultrasonic welding is a mechanical process. No electrical current nor thermal energy passes through the workpiece and no melting occurs.