T56 Instruction Manual PN 51-T56 May 2012 Clarity II T56 Turbidimeter
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Instruction Manual PN-51-T56 Clarity II T56 May 2012 Clarity II T56 Turbidimeter ESSENTIAL INSTRUCTIONS-Read this page before proceeding! Your instrument purchase from Rosemount Analytical, Inc. is one of the finest available for your particular application. These instruments have been designed, and tested to meet many national and international standards.
Instruction Manual Clarity II T56 PN-51-T56 May 2012 CAUTION This product generates, uses, and can radiate radio frequency energy and thus can cause radio communication interference. Improper installation, or operation, may increase such interference.
Instruction Manual Clarity II T56 PN-51-T56 May 2012 Contents Section 1: Description and Specifications 1.1 Features and Applications ......................................................................................1 1.2 Specifications – General .........................................................................................2 1.3 Ordering Information .............................................................................................3 Section 2: Installation 2.
Table of Contents cont’d Section 6: Programming - Turbidity 6.1 Programming Measurements – Introduction .......................................................23 6.2 Turbidity Measurement Programming .................................................................23 Section 7: Calibration 7.1 Calibration – Introduction ...................................................................................25 7.2 Turbidity .........................................................................................
Instruction Manual Clarity II T56 PN-51-T56 May 2012 Section 1: Description and Specifications 1.1 Features and Applications COMPLETE SYSTEM includes single or dual input analyzer, sensor(s), and debubbler assembly CHOOSE U.S. EPA METHOD 180.1 or ISO METHOD 7027 compliant sensors RANGE 0-200 NTU RESOLUTION 0.
Instruction Manual Clarity II T56 PN-51-T56 1.2 May 2012 Specifications - General Case: Polycarbonate. NEMA 4X/CSA 4, IP66. NOTE: To ensure a NEMA seal, tighten all four front panel screws to 6 in-lbs of torque. Dimensions: 6.2 x 6.2 x 5.2 in. (157 x 157 x 132mm) Conduit openings: Accepts (6) PG13.5 or 1/2 in. conduit fittings Display: Large 3.75 x 2.2 in. (95.3 x 55.9mm) high resolution color LCD displays large process variables and user-definable display of diagnostic parameters.
Instruction Manual Clarity II T56 PN-51-T56 May 2012 Ordinary Locations: LISTED Pollution Degree 2: Normally only non-conductive pollution occurs. Occasionally, however, a temporary conductivity caused by condensation must be expected. Altitude: for use up to 2000 meter (6562 ft.) RFI/EMI: – EN-61326 LVD: – EN-61010-1 Input: One or two isolated sensor inputs.
Instruction Manual Clarity II T56 PN-51-T56 1.3 May 2012 Ordering Information The Clarity II is a complete system for the determination of turbidity in water. It consists of an analyzer and one or two sensors with a debubbler/measuring chamber assembly and cable for each sensor. A calibration cup is available as an option. Because a sensor cannot be calibrated without a calibration cup, at least one cup must be ordered.
Instruction Manual Clarity II T56 PN-51-T56 May 2012 Section 2.0 – Installation 2.1 Unpacking and Inspection The Clarity II Turbidimeter is a complete system for the determination of turbidity in drinking water. The system consists of the analyzer, sensor(s), cable(s), and flow chamber/debubbler(s). Consult the table to verify that you have received the parts for the option you ordered.
Instruction Manual Clarity II T56 PN-51-T56 May 2012 Fig. 2-1 T56 Panel Mounting Installation dimensions PANEL MOUNT 5.18 131.4 1.27 32.2 6.20 157.5 6.17 156.8 4X MOUNTING BRACKETS AND SCREWS PROVIDED WITH INSTRUMENT FRONT VIEW PANEL SUPPLIED BY OTHERS MAXIMUM THICKNESS .375 IN (9.52 mm) PANEL MOUNT GASKET SIDE VIEW .86 4X O 21.8 CONDUIT OPENINGS .06 1.5 MAXIMUM R 3.00 76.1 5.45 138.4 5.18 131.4 1.62 41.2 5.45 138.4 6.01 152.
Instruction Manual Clarity II T56 PN-51-T56 May 2012 Fig. 2-2 T56 Pipe and Wall Mounting Installation dimensions WALL / SURFACE MOUNT 6.20 157.5 4.00 101.6 5.32 135.3 6.64 168.8 6.50 165.1 6.17 156.8 7.37 187.2 SIDE VIEW 2" PIPE SUPPLIED BY CUSTOMER WALL / SURFACE MOUNT 4X COVER SCREW 1 FRONT VIEW PIPE MOUNT FRONT PANEL SIDE VIEW C L 5.18 131.4 3.14 79.8 1.78 45.1 9.41 239.1 1.47 37.3 4.28 108.7 2 INCH PIPE MOUNT BRACKET 2.81 71.4 2X SET U-BOLTS FOR 2" PIPE IN KIT PN 23820-00 6.
Instruction Manual Clarity II T56 PN-51-T56 2.3 May 2012 Installation – Debubbler Assembly See Figure 2-3 for installation. Connect the sample line to the inlet fitting. The fitting accepts 1/4-inch OD tubing. See Section 2.6 for recommended installation of the sample port. Attach a piece of 3/8 inch ID soft tubing to the drain fitting. The debubbler must drain to atmosphere. NOTE: During operation, the debubbler is under pressure. A 0.040 inch (1 mm) orifice in the outlet provides the pressure.
Instruction Manual PN-51-T56 Clarity II T56 May 2012 Fig.
Instruction Manual PN-51-T56 2.4 Clarity II T56 May 2012 Installation – Sensor Unscrew the nut on the side of the debubbler. Insert the sensor in the mouth of the measuring chamber. Be sure the pin on the debubbler lines up with the hole in the sensor. Replace the nut. Remove the protective cap from the sensor and screw the cable onto the receptacle. The plug and receptacle are keyed for proper alignment. The sensor is rated to IP65 when properly connected to the cable.
Instruction Manual Clarity II T56 PN-51-T56 May 2012 Section 3.0 Wiring 3.1 General The T56 is easy to wire. It includes removable connectors and slide-out signal input boards. The front panel is hinged at the bottom. The panel swings down for easy access to the wiring locations. 3.1.1. Removable connectors and signal input boards The T56 uses removable signal input boards and communication boards for ease of wiring and installation.
Instruction Manual Clarity II T56 PN-51-T56 3.2 May 2012 Preparing Conduit Openings There are six conduit openings in all configurations of T56. (Note that four of the openings will be fitted with plugs upon shipment.) Conduit openings accept 1/2-inch conduit fittings or PG13.5 cable glands. To keep the case watertight, block unused openings with NEMA 4X or IP65 conduit plugs. NOTE: Use watertight fittings and hubs that comply with your requirements.
Instruction Manual Clarity II T56 PN-51-T56 3.4.4 May 2012 Sensor wiring to signal boards Plug the pre-terminated sensor cable connector directly into the turbidity signal board mating connector. WARNING RISK OF ELECTRICAL SHOCK Electrical installation must be in accordance with the National Electrical Code (ANSI/NFPA-70) and/or any other applicable national or local codes. 3.4.5 Sensor The sensor cable is pre-wired to a plug that inserts into a receiving socket on the signal board. See Figures 3-1.
Instruction Manual Clarity II T56 PN-51-T56 May 2012 Fig. 3-1 Turbidity signal board with plug-in Sensor connection IMPORTANT NOTE: When using EPA/incandescent sensors (PN 8-0108-0002-EPA): • DO NOT power up the instrument without the sensor connected • DO NOT disconnect and reconnect a sensor while an analyzer is powered If this is inconvenient or cannot be avoided: 1. Cycle power to the instrument after connecting the sensor or... 2.
Instruction Manual Clarity II T56 PN-51-T56 May 2012 Section 4.0 Display and Operation 4.1 User Interface The T56 has a large display which shows two live measurement readouts in large digits and up to six additional process variables or diagnostic parameters concurrently. The display is back-lit and the format can be customized to meet user requirements. The ENTER/MENU key allows access to Calibration, Hold (of current outputs), Programming, Display, Data and HART functions.
Instruction Manual Clarity II T56 PN-51-T56 May 2012 The ENTER/MENU key is also used to enter selections or enable programming and calibration steps. The EXIT key returns to the previous menu level. The INFO key provides detailed instructions and explanations during programming and calibrating procedures. It also provides troubleshooting tips for all faults and warnings that may occur during calibration or continuous operation in process.
Instruction Manual PN-51-T56 4.4 Clarity II T56 May 2012 Menu System The T56 menu system is similar to a computer. Pressing the ENTER/MENU key at any time opens the top-level menu including Calibration, Hold, Programming, Display, Data and HART functions. To find a menu item, use the directional Navigation keys to highlight a menu item. Press ENTER/MENU and simply direct the cursor to the desired operation and follow the screen prompts.
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Instruction Manual Clarity II T56 PN-51-T56 May 2012 Section 5.0. Programming the Analyzer - Basics 5.1 General Typical programming steps include the following listed procedures. Each of these programming functions are easily and quickly accomplished using the intuitive menu systems.
Instruction Manual Clarity II T56 PN-51-T56 5.4 May 2012 Security Access When entering the correct access code for the Calibration/Hold security level, the Calibration and Hold menus are accessible. This allows operators or technicians to perform routine maintenance. This security level does not allow access to the Program or Display menus. When entering the correct access code for All security level, the user has access to all menu functions, including Programming, Calibration, Hold and Display.
Instruction Manual Clarity II T56 PN-51-T56 May 2012 To reset to factory defaults, reset calibration data only or reset analog outputs only, access the Reset screen by pressing ENTER/MENU from the main screen. 5.7 Programming Alarm Relays The T56 24VDC (-02 order code) and the AC switching power supply (-03 order code) provide four alarm relays for process measurement or temperature. Each alarm can be configured as a fault alarm instead of a process alarm.
Instruction Manual Clarity II T56 PN-51-T56 May 2012 5. To enter setpoints for relays, enter the desired value for the process measurement or temperature at which to activate an alarm event and press ENTER/MENU. 6. To set deadband as a measurement value, enter the change in the process value needed after the relay deactivates to return to normal (and thereby preventing repeated alarm activation) and press ENTER/MENU. 7. To set the Normal alarm condition, select Open or Closed and press ENTER/MENU.
Instruction Manual Clarity II T56 PN-51-T56 May 2012 Section 6.0 Programming - Turbidity 6.1 Programming Measurements – Introduction The T56 automatically recognizes each installed measurement board upon first power-up and each time the analyzer is powered. Completion of Quick Start screens upon first power up enable measurements, but additional steps may be required to program the analyzer for the desired measurement application. 6.
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Instruction Manual PN-51-T56 Clarity II T56 May 2012 Section 7.0 Calibration 7.1 Calibration – Introduction Calibration is the process of adjusting or standardizing the analyzer to a lab test or a calibrated laboratory instrument, or standardizing to some known reference. Completion of Quick Start upon first power up enables live measurements but does not ensure accurate readings in the lab or in process. Calibration should be performed with each attached sensor to ensure accurate, repeatable readings.
Instruction Manual PN-51-T56 7.2.1 Clarity II T56 May 2012 Slope Calibration – Turbidity This section describes how to conduct a 2-point calibration of the turbidity sensor against a user-prepared 20NTU standard. The calibration requires two steps. First, immerse the sensor in filtered water having very low turbidity and measure the sensor output. Next, increase the turbidity of the filtered water by a known amount, typically 20 NTU, and measure the sensor output again.
Instruction Manual Clarity II T56 PN-51-T56 May 2012 Section 8.0 Maintenance 8.1 Overview The 56 Analyzer used in the Clarity II turbidimeter needs little routine maintenance. Clean the analyzer case and front panel by wiping it with a clean soft cloth dampened with water ONLY. Do not use solvents, like alcohol, that might cause a buildup of static charge. A few of the components of the analyzer are replaceable. See Tables 8-1 and 8-2. WARNING Explosion Hazard.
Instruction Manual Clarity II T56 PN-51-T56 May 2012 NOTE: If you have a dual input analyzer, you can reapply power at this point. The initial reading from the other sensor will be momentarily zero. After about 60 seconds the reading will reach its final value. 3. Using a small Phillips screwdriver, remove the two screws holding the top flange of the sensor to the body. Fig. 8-1 Replacing the Lamp/LED Board Step 4 4.
Instruction Manual Clarity II T56 PN-51-T56 May 2012 8.3 Debubbler and Measuring Chamber 8.3.1 Cleaning the sensor 1. Turn off the sample supply to the debubbler. WARNING BEFORE DISCONNECTING THE SAMPLE AND DRAIN LINES OR REMOVING THE SENSOR, be absolutely certain the process pressure is reduced to 0 psig and the process temperature is at a safe level. 2. Remove the sensor and put it in a safe place. The calibration cup is a good place to store the sensor. 3.
Instruction Manual PN-51-T56 8.4 Clarity II T56 May 2012 List of Replacement Parts Fig.
Instruction Manual Clarity II T56 PN-51-T56 May 2012 Section 9.0 Return of Material 9.1 General To expedite the repair and return of instruments, proper communication between the customer and the factory is important. Before returning a product for repair, call 1-949-7578500 for a Return Materials Authorization (RMA) number. 9.2 Warranty Repair The following is the procedure for returning instruments still under warranty: 1. Call Rosemount Analytical for authorization. 2.
Instruction Manual Clarity II T56 PN-51-T56 May 2012 Appendix This procedure describes how to verify linearity between turbidity and TSS. 1. Collect a sample of the process liquid-you may need 10 L or more if you use the Clarity II for measuring turbidity. If you use a laboratory turbidimeter, you will need less volume. The Clarity II requires about 500 mL for the measurement; laboratory turbidimeters require 50 mL or less. Verify that the turbidity of the sample is less than 200 NTU.
Instruction Manual PN-51-T56 Clarity II T56 May 2012 WARRANTY Seller warrants that the firmware will execute the programming instructions provided by Seller, and that the Goods manufactured or Services provided by Seller will be free from defects in materials or workmanship under normal use and care until the expiration of the applicable warranty period.
Instruction Manual PN-51-T56 34 Clarity II T56 May 2012 Certification
Instruction Manual PN-51-T56 Certification Clarity II T56 May 2012 35
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