WORLD CLASS 3000 OXYGEN ANALYZER (CENELEC) WITH IFT 3000 INTELLIGENT FIELD TRANSMITTER (CENELEC) Instruction Bulletin NOTICE: IB-106-300NFX Rev. 4.1 World Class 3000 Probe HPS 3000 Part No. _______________ Serial No. _______________ Order No. _______________ Part No. _______________ Serial No. _______________ Order No. _______________ IFT 3000 MPS 3000 Part No. _______________ Serial No. _______________ Order No. _______________ Part No. _______________ Serial No. _______________ Order No.
lNTRoDUCT’oN: THIS SAFRY DATA SHEm APPLIES TO INTELEGENT FIELD TRANSMllTER (Im3000), NPE No. 11105691. THE APPARATUS IS CERTIFIED EExd IIB T6.: ISSeP CERTIFICATE No. THIS APPARATUS HAS BEEN DESIGNED AND MANUFACTURED TO OPERATE SAFELY IN CERTAIN NPES OF POTENTIALLY EXPLOSIVE ATMOSPHERES. IT 1s ESSENTIAL THAT THE EQUIPMENT IS NOT TAMPERED WITH OR DAMAGED IN ANY WAY WHICH MIGHT LEAD TO A REDUCTION IN IT’S ABILITY TO OPERATE SAFELY IN SUCH POTENTIALLY EXPLOSIVE ATMOSPHERES.
~~ow67 13/12/93 DEDQ5937 7-4-94 . 1 2 (6) EXlSTlNG WESTlNGHOUSE/ROSEMOUNT SUPPLIED CABLE: ON EARLIER INSTALLATIONS WESTINGHOUSE/ROSEMOUNT SUPPLIED A CABLE BEIWEEN THE DIGITAL ELECTRONICS AND PROBE (MODEL 218). THE GLANDS ON THIS CABLE - ALTHOUGH HAWKE GLANDS CERTIFIED Exd IIC WERE NOT OF THE HAWKE BARRIE:R (STOPPER) GLAND, MPE 1cG653 VARIETY. THESE GLANDS MUST NOT BE USED. ROSEMOUNT CAN SUPPLY A BARRIER GLAND KIT TO REPLACE SUCH GLANDS. THE KIT (PART No.
JD) 05554 17-2-9,’ 10005856 13/12/93 1 _ 2 moo5933 7-4-94 3 ‘NTRoDUCTIoN: THIS SAFRY DATA SHEET APPUES TO BOTH, HEATER POWER SUPPLY 3000 (HPS3000), lYPE No. 1 U05667 AND TO DlGlTAi ELECTRONICS, TYPE No. lUO3083. THESE APPARATUS ARE CERTlflED EExd IIC T6. ISSeP CERTIFICATE No. 92C.103.1037. AND INIEX CERTlFlCAiE No. 87.103.578. THESE APPARATUS HAVE BEEN DESIGNED AND MANUFACTURED TO OPERATE SAFELY IN CERTAIN MPES OF POTENTIALLY EXPLOSNE ATMOSPHERES.
(6) EXlSTlNG WESTlNGHOUSE,‘ROSEMOUNT SUPPLIED .CABLEz ON EARUER INSTALLATIONS WESTlNGHOUSE/ROSEMOUNT SUPPUED A CABLE mwEEN THE DIGITAL ELECTRONICS AND PROBE (MODEL 218). THE GLANDS ON THIS CABLE - ALTHOUGH HAWKE GLANDS CERTIFIED Exd IIC WERE No-r 0F THE HAWKE BARRIER (STOPPER) GIAND. WE lcG653 VARIEM. THESE GLANDS MUST NOT BE USED. ROSEMOUNT CAN SUPPL’f A BARRIER GLAND KTT TO REPLACE SUCH GLANDS. ME KTT (PART NO. iu03066~07).
lNTRoD”C~oN: THIS SAFEIY DATA SHEET APPUES TO WC3000 lNSlTU OXYGEN ANALYSER (pROBE),MPE No. lUO5680. THIS OXYGEN ANALYSER IS CERTlFlED EExd IIB 370 (Tl) : ISSeP CERTlFlCATE No. 93C.103.1067. THIS PIECE OF EQUIPMENT HAS BEEN DESIGNED AND MANUFACTURED TO OPERATE SAFELY IN CERTAlN TYPES OF POTENTlALLY EXPLOSlVE ATMOSPHERES. lT Is ESSENTIAL THAT THE EQUIPMENT IS NOT TAMPERED WITH OR DAMAGED IN ANY WAY WHICH MIGHT LEAD TO A REDUCTlON IN lT’S ABIUTY TO OPERATE SAFELY IN SUCH POTENTlALLY EXPLOSlVE ATMOSPHERES.
m =A 05934 4-2-94 2 (3) CORROSION AND ABRASION: 0 PROBE TUBE (ITEM 1): TO PROVlDE RESISTANCE AGAlNST THE EFFECTS OF CORROSIOI AND ABRASION JHE PROBE TUBE HAS BEEN MANUFACTURED FROM 4.75mm WALL, 316 SERIES STAINLESS STEEt FOR THE MAIORllY OF APPUCATlONS THE RESISTANCE AFFORDED BY THIS PROBE TUBE AGAINST CORROSION AND ABRASION IS MORE THAN ADEQUATE. FOR APPLlCAllONS IN WHilCH THE EFFECTS OF CORROSION OR ABRASION ARE SIGNIRCANT, ROSEMOUM’ CAN SUPPLY AN ABRASlVE SHIELD.
(4) BREATHING DMCES: (5) WlRlNG DIAGRAM: EACH OF THE THREE BULKHEAD UNION FlTilNGS (ITEM 8) HAS BEEN ~rrr~~ wmi A CAPILLARY ARRAY, (BREATHING DEVICE): SEE RGURE 3. WHEN FlTllNG TUBING, (0.25 INCH O/D), TO THE REFERENCE AIR AND CALlBRATlON GAS PORTS, TAKE CARE NOT TO DAMAGE THE BREATHING DEVICES. THE VENT PORT SHOULD BE LEFT CLEAR OF OBSTRUCTIONS. THE PROBE SHOULD BE WlRED As SHOWN IN flGURE 4.
(7) CABLEENTRYZ CABLE ENTRY TO MIS APPARTUS IS VIA THE l/2’* NPT CABLE -, ENTRY PORT PROVlD! .__3.J. ME CABLE ENTRY MUST M wmu~ THE RAMEPRooF THE PROPERTlES OF ‘_. __ ENCLOSlIRE. __ ROSEMOUNT CAN Sup ‘PLY A CABLE WHICH IS TERMINATE0 WlTH A (STOPPER) GLAND. A FEATURE OF THlS GlAND FORMS A BARRIER ISS$MF’PUND 1 RLLED PACKING MATEIRW, (PUllY), DMDUAL INSUIAED CONDUCTORS‘ OF THE CABLE. THIS BARRIER ACTS TO PRI?/ENT ENTRY INTO THE CABLf: OF THE PRODUCTS OF THE GIANC1 IS CERTlflEO Exd IIC.
DE0 05934 4-2-94 2
~““““““““““‘““““‘“‘“‘--“---------------””””””~”““““““““““”””””””““““““““““““““““““““““““““”””””, t t I I
HIGHLIGHTS OF CHANGES Effective June, 1997 Rev. 4 PAGE -- SUMMARY General. Added snubber version of probe to manual. Text and art changed as necessary to reflect new style of probe. Effective February, 1998 Rev. 4.1 PAGE SUMMARY 2-2 Figure 2-1. Change calibration gas tube dimensions. 3-10 Add note on test gas flowmeter.
ROSEMOUNT WARRANTY Rosemount warrants that the equipment manufactured and sold by it will, upon shipment, be free of defects in workmanship or material. Should any failure to conform to this warranty become apparent during a period of one year after the date of shipment, Rosemount shall, upon prompt written notice from the purchaser, correct such nonconformity by repair or replacement, F.O.B. factory of the defective part or parts.
PURPOSE The purpose of this manual is to provide a comprehensive understanding of the CENELEC Approved World Class 3000 Oxygen Analyzer components, functions, installation, and maintenance. This manual is designed to provide information about the CENELEC Approved World Class 3000 Oxygen Analyzer. We recommend that you thoroughly familiarize yourself with the Overview and Installation sections before installing your emissions monitor.
IMPORTANT SAFETY INSTRUCTIONS FOR THE WIRING AND INSTALLATION OF THIS APPARATUS The following safety instructions apply specifically to all EU member states. They should be strictly adhered to in order to assure compliance with the Low Voltage Directive. Non-EU states should also comply with the following unless superseded by local or National Standards. 1. Adequate earth connections should be made to all earthing points, internal and external, where provided. 2.
BELANGRIJK Veiligheidsvoorschriften voor de aansluiting en installatie van dit toestel. De hierna volgende veiligheidsvoorschriften zijn vooral bedoeld voor de EU lidstaten. Hier moet aan gehouden worden om de onderworpenheid aan de Laag Spannings Richtlijn (Low Voltage Directive) te verzekeren. Niet EU staten zouden deze richtlijnen moeten volgen tenzij zij reeds achterhaald zouden zijn door plaatselijke of nationale voorschriften. 1.
VIGTIGT Sikkerhedsinstruktion for tilslutning og installering af dette udstyr. Følgende sikkerhedsinstruktioner gælder specifikt i alle EU-medlemslande. Instruktionerne skal nøje følges for overholdelse af Lavsspændingsdirektivet og bør også følges i ikke EU-lande medmindre andet er specificeret af lokale eller nationale standarder. 1. Passende jordforbindelser skal tilsluttes alle jordklemmer, interne og eksterne, hvor disse forefindes. 2.
BELANGRIJK Veiligheidsinstructies voor de bedrading en installatie van dit apparaat. Voor alle EU lidstaten zijn de volgende veiligheidsinstructies van toepassing. Om aan de geldende richtlijnen voor laagspanning te voldoen dient men zich hieraan strikt te houden. Ook niet EU lidstaten dienen zich aan het volgende te houden, tenzij de lokale wetgeving anders voorschrijft. 1. Alle voorziene interne- en externe aardaansluitingen dienen op adequate wijze aangesloten te worden. 2.
TÄRKEÄÄ Turvallisuusohje, jota on noudatettava tämän laitteen asentamisessa ja kaapeloinnissa. Seuraavat ohjeet pätevät erityisesti EU:n jäsenvaltioissa. Niitä täytyy ehdottomasti noudattaa jotta täytettäisiin EU:n matalajännitedirektiivin (Low Voltage Directive) yhteensopivuus. Myös EU:hun kuulumattomien valtioiden tulee nou-dattaa tätä ohjetta, elleivät kansalliset standardit estä sitä. 1. Riittävät maadoituskytkennät on tehtävä kaikkiin maadoituspisteisiin, sisäisiin ja ulkoisiin. 2.
IMPORTANT Consignes de sécurité concernant le raccordement et l’installation de cet appareil. Les consignes de sécurité ci-dessous s’adressent particulièrement à tous les états membres de la communauté européenne. Elles doivent être strictement appliquées afin de satisfaire aux directives concernant la basse tension. Les états non membres de la communauté européenne doivent également appliquer ces consignes sauf si elles sont en contradiction avec les standards locaux ou nationaux. 1.
Wichtig Sicherheitshinweise für den Anschluß und die Installation dieser Geräte. Die folgenden Sicherheitshinweise sind in allen Mitgliederstaaten der europäischen Gemeinschaft gültig. Sie müssen strickt eingehalten werden, um der Niederspannungsrichtlinie zu genügen. Nichtmitgliedsstaaten der europäischen Gemeinschaft sollten die national gültigen Normen und Richtlinien einhalten. 1. Alle intern und extern vorgesehenen Erdungen der Geräte müssen ausgeführt werden. 2.
IMPORTANTE Norme di sicurezza per il cablaggio e l’installazione dello strumento. Le seguenti norme di sicurezza si applicano specificatamente agli stati membri dell’Unione Europea, la cui stretta osservanza è richiesta per garantire conformità alla Direttiva del Basso Voltaggio. Esse si applicano anche agli stati non appartenenti all’Unione Europea, salvo quanto disposto dalle vigenti normative locali o nazionali. 1.
VIKTIG Sikkerhetsinstruks for tilkobling og installasjon av dette utstyret. Følgende sikkerhetsinstruksjoner gjelder spesifikt alle EU medlemsland og land med i EØS-avtalen. Instruksjonene skal følges nøye slik at installasjonen blir i henhold til lavspenningsdirektivet. Den bør også følges i andre land, med mindre annet er spesifisert av lokale- eller nasjonale standarder. 1. Passende jordforbindelser må tilkobles alle jordingspunkter, interne og eksterne hvor disse forefinnes. 2.
IMPORTANTE Instruções de segurança para ligação e instalação deste aparelho. As seguintes instruções de segurança aplicam-se especificamente a todos os estados membros da UE. Devem ser observadas rigidamente por forma a garantir o cumprimento da Directiva sobre Baixa Tensão. Relativamente aos estados que não pertençam à UE, deverão cumprir igualmente a referida directiva, exceptuando os casos em que a legislação local a tiver substituído. 1.
IMPORTANTE Instrucciones de seguridad para el montaje y cableado de este aparato. Las siguientes instrucciones de seguridad , son de aplicacion especifica a todos los miembros de la UE y se adjuntaran para cumplir la normativa europea de baja tension. 1. Se deben preveer conexiones a tierra del equipo, tanto externa como internamente, en aquellos terminales previstos al efecto. 2.
VIKTIGT Säkerhetsföreskrifter för kablage och installation av denna apparat. Följande säkerhetsföreskrifter är tillämpliga för samtliga EU-medlemsländer. De skall följas i varje avseende för att överensstämma med Lågspännings direktivet. Icke EU medlemsländer skall också följa nedanstående punkter, såvida de inte övergrips av lokala eller nationella föreskrifter. 1. Tillämplig jordkontakt skall utföras till alla jordade punkter, såväl internt som externt där så erfordras. 2.
IB-106-300NFX xv/xvi
TABLE OF CONTENTS Section Page Probe Safety Data Sheet (1M03226) HPS 3000 Safety Data Sheet (1M03243) IFT 3000 Safety Data Sheet (1M03296) Rosemount Warranty . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Purpose .......................................................................... I. II. III. IV. V. VI. i ii DESCRIPTION 1-1 Component Checklist of Typical System (Package Contents) . . . . . . . .
TABLE OF CONTENTS (Continued) Section Page APPENDIX AX. WORLD CLASS 3000 OXYGEN ANALYZER (PROBE) (CENELEC APPROVED VERSION) APPENDIX BX. HPS 3000 HEATER POWER SUPPLY FIELD MODULE (CENELEC APPROVED VERSION) APPENDIX DX. MPS 3000 MULTI PROBE TEST GAS SEQUENCER APPENDIX EX. IFT 3000 INTELLIGENT FIELD TRANSMITTER APPENDIX JX.
SECTION I. DESCRIPTION 1-1. Transmitter (CENELEC approved). The Intelligent Field Transmitter (IFT) can be interfaced with one World Class 3000 probe. The IFT provides all necessary intelligence for controlling the probe and optional MPS 3000 Multiprobe Gas Sequencer. COMPONENT CHECKLIST OF TYPICAL SYSTEM (PACKAGE CONTENTS). A typical Rosemount World Class 3000 Oxygen Analyzer (CENELEC approved) with IFT 3000 Intelligent Field Transmitter (CENELEC approved) should contain the items shown in Figure 1-1.
b. System Description. The Rosemount Oxygen Analyzer (Probe) is designed to measure the net concentration of oxygen in an industrial process; i.e., the oxygen remaining after all fuels have been oxidized. The probe is permanently positioned within an exhaust duct or stack and performs its task without the use of a sampling system. The equipment measures oxygen percentage by reading the voltage developed across a heated electrochemical cell, which consists of a small Yttria-stabilized, Zirconia disc.
d. System Features. e. 1. Unique and patented electronic cell protection action that automatically protects sensor cell when the analyzer detects reducing atmospheres. It is important that printed circuit boards and integrated circuits are handled only when adequate antistatic precautions have been taken to prevent possible equipment damage. 2. Output voltage and sensitivity increase as the oxygen concentration decreases. 3.
After selecting the probe mounting location, provision should be made for a platform where the probe can be easily serviced. The intelligent field transmitter (IFT) can be located up to 45 m (150 ft) cabling distance from the probe when used without optional heater power supply (HPS). When the system includes the optional HPS, the HPS can be located up to 45 m (150 ft) cabling distance from the probe and the IFT may be located up to 364 m (1200 ft) cabling distance from the HPS.
STANDARD GASES DUCT STACK CALIBRATION GAS ADAPTER PLATE OXYGEN ANALYZER EExdo IIB T1 (370 C) (PROBE) INSTRUMENT AIR SUPPLY (REF. GAS) PRESSURE REGULATOR HEATER POWER SUPPLY EExd IIC T6 FLOWMETER } LINE VOLTAGE INTELLIGENT FIELD TRANSMITTER EExd IIB T6 GASES OPTIONS DUCT STACK ADAPTER PLATE *MULTIPROBE TEST GAS SEQUENCER (NON-HAZARDOUS AREA) OXYGEN ANALYZER EExd IIB T1 (370oC) (PROBE) TEST GAS 1 TEST GAS 2 INST.
(OPTIONAL) 2-Conductor T/C Wire [46 (150) max] (optional) Line Voltage Stack Thermocouple (optional) 4 Twisted Pair Plus 2 Twisted Pair for Options [366 (1200) max] Line Voltage 7-Conductor Cable [46 (150) max] HPS 3000 HPS 3000 IFT 3000 Intelligent Field Transmitter World Class 3000 Probe Line Voltage 100 to 120 Volt 220 to 240 Volt (OPTIONAL) Line Voltage 5 Conductor [305 (1000) max] *MPS 3000 2-Pneumatic Lines by Customer [91 (300) max] TEST GAS SEQUENCER Modular Design Up to 4 Probes Test
SECTION II. INSTALLATION 2-1. OXYGEN ANALYZER (PROBE) INSTALLATION. 2. Check the flue or stack for holes and air leakage. The presence of this condition will substantially affect the accuracy of the oxygen reading. Therefore, either make necessary repairs or install the probe upstream of any leakage. Before probe installations, consult probe Safety Data Sheet 1M03226. 3. Ensure that the area is clear of obstructions internal and external that will interfere with installation.
Figure 2-1. Probe Installation (Sheet 1 of 5) IB-106-300NFX 2-2 NOTE: 23800006 1U05680G03 6 FT PROBES 170 (6.693) 4 HOLES EQ SP ON B.C. DIA A A BOTTTOM VIEW 2126 (83.7) 1209 (47.6) 755 (29.7) DIM "B" 110 (4.33) 200 (7.87) B ELECTRICAL CONNECTION B DIM "B" REMOVAL ENVELOPE (ROTATED 90o CCW) INSTALL WITH CONNECTIONS AT BOTTOM INTERNAL EARTH (TERMINAL 6) VIEW B-B EXTERNAL EARTH (HARDWARE) 1831 (72.09) 913 (35.95) 459 (18.
23800007 Figure 2-1. Probe Installation (Sheet 2 of 5) IB-106-300NFX 2-3 843 (33.2) 1762 (69.4) 3 FT PROBE 1U05680G05 SHIELD 1N04966H02 6 FT PROBE 1U05680G06 SHIELD 1N04966H03 2144 (84.4) 1224 (48.2) 769 (30.3) CHECK VALVE ELECTRICAL CONNECTION SEE SHEET 1 FOR CONNECTION DETAILS NOTE: DIMENSIONS ARE IN MILLIMETERS WITH INCHES IN PARENTHESES UNLESS OTHERWISE INDICATED. DIM "D" (REMOVAL ENVELOPE) REF, VENT, AND CAL GAS CONNECTIONS 378 (14.
Figure 2-1. Probe Installation (Sheet 3 of 5) IB-106-300NFX 2-4 NOTE: 23800011 1U05680G03 6 FT PROBES 170 (6.693) 4 HOLES EQ SP ON B.C. DIA A A BOTTTOM VIEW 2126 (83.7) 1209 (47.6) 755 (29.7) DIM "B" 110 (4.33) 200 (7.87) B ELECTRICAL CONNECTION B DIM "B" REMOVAL ENVELOPE (ROTATED 90o CCW) INSTALL WITH CONNECTIONS AT BOTTOM INTERNAL EARTH (TERMINAL 6) VIEW B-B EXTERNAL EARTH (HARDWARE) 1926 (75.83) 1008 (39.68) 554 (21.
Figure 2-1. Probe Installation (Sheet 4 of 5) IB-106-300NFX 2-5 100 (3.94) M-20 x 2.5 "B" DIA "C" THREAD "C" "B" "A" 22.5o 82.5 (3.25) DIA "C" DIA "A" MOUNTING PLATE FOR CENELEC WORLD CLASS 3000 PROBE INSTALLATIONS SEE SHEET 1. 170 (6.7) M-16 x 2 215 (8.5) DIN 4 STUDS, LOCKWASHERS, AND NUTS, EQUALLY SPACED ON "C" DIA B.C. "C" DIA "B" THREAD "A" DIMENSIONS MM (IN.) NOTE: DIMENSIONS ARE IN MILLIMETERS WITH INCHES IN PARENTHESES UNLESS OTHERWISE INDICATED. "A" 235 (9.
INSTALLATION FOR METAL WALL STACK OR DUCT CONSTRUCTION INSTALLATION FOR MASONRY WALL STACK CONSTRUCTION 13 (0.50) 13 (0.50) BOLT ADAPTOR PLATE TO OUTSIDE WALL SURFACE FIELD WELD PIPE TO ADAPTOR PLATE 95 (3.75) MTG HOLES SHOWN ROTATED 22.5o OUT OF TRUE POSITION MIN DIA HOLE IN WALL STACK OR DUCT METAL WALL MTG HOLES SHOWN ROTATED 22.5o OUT OF TRUE POSITION JOINT MUST BE AIRTIGHT WELD OR BOLT MOUNTING PLATE TO METAL WALL OF STACK OR DUCT. JOINT MUST BE AIR TIGHT. 114 (4.50) O.D. REF PIPE 4.
4. If using the optional ceramic diffuser element, the vee deflector must be correctly oriented. Before inserting the probe, check the direction of flow of the gas in the duct. Orient the vee deflector on the probe so that the apex points upstream toward the flow (Figure 2-2). This may be done by loosening the setscrews, and rotating the vee deflector to the desired position. Retighten the setscrews. GAS FLOW DIRECTION APEX VEE DEFLECTOR CERAMIC DIFFUSION ELEMENT FILTER VEE DEFLECTOR 5.
c. Reference Air Package. After the oxygen analyzing (probe) unit is installed, connect the reference gas air set to the probe cover. The reference gas air set should be installed in accordance with Figure 2-3. 2-2. INTELLIGENT FIELD TRANSMITTER (IFT) INSTALLATION. The Rosemount Encode Sheet (Product Ordering Matrix) allows a customer to order either the hazardous area version of the IFT 3000 or the non-hazardous area version. The hazardous area version has the symbol "EExd" on the apparatus nameplate.
install JM8, JM7, and JM1. For 220 Vac usage, install jumpers JM6, JM5, JM2 (refer to Figures 2-5 and 2-6). The IFT 3000 is heavy. Lifting and carrying procedures should take account of this weight. a. Mechanical Installation. The outline drawing of the IFT module (CENELEC approved) in Figure 2-4 shows mounting centers and clearances. The enclosure is designed to be mounted on a wall.
ALWAYS DISCONNECT LINE VOLTAGE FROM INTELLIGENT FIELD TRANSMITTER BEFORE CHANGING JUMPERS. JUMPER CONFIGURATION JUMPER (INSTALL) PROBE HEATER VOLTAGE SELECTION JUMPER (INSTALL) 120 V.A.C. JM8, JM7, JM1 WORLD CLASS PROBE (44V) JM10 220 V.A.C. JM6, JM5, JM2 240 V.A.C.
THIS TERMINAL BLOCK IS A 44VAC OUTPUT SPECIFICALLY FOR POWERING THE WC 3000 PROBE. ! P00011 Figure 2-6.
HEATER BK GN } 3D3911BG REV MICROPROCESSOR BOARD BK RD ALUMEL YE CHROMEL OR CELL +VE GN CELL -VE PROBE INTERIOR LG. BR BL GN/YE GN RD WH SM. BR 1 2 3 4 5 6 7 8 3D39122G REV POWER SUPPLY BOARD J1 JM6 JM5 ALWAYS DISCONNECT LINE VOLTAGE FROM INTELLIGENT FIELD TRANSMITTER BEFORE CHANGING JUMPERS. PROBE JUNCTION BOX WIRING JUMPER CONFIGURATION LINE VOLTAGE JUMPER SECTION (INSTALL) 120 V.A.C. JM8, JM7, JM1 220 V.A.C. JM6, JM5, JM2 240 V.A.C.
P00013 Figure 2-8.
c. Analog Output and Relay Output Connections. 1. The microprocessor board has a socket for a dip shunt to select voltage or current operations. Figure 2-8 shows the dip shunt orientation. In voltage mode, output is 0-10 V. In the current mode, the output can be configured from the setup menu to be 0-20 mA or 4-20 mA. 2. The analog output and relay outputs are programmed by the user as needed. The analog output is typically sent to recording equipment such as chart recorders.
NOTES: DENOTES SHIELD CONNECTION. 24 OK-NC 23 22 K1-NC 21 20 K2-NC 19 OK RELAY IS ENERGIZED WHEN UNIT IS FUNCTIONING PROPERLY. 24 OK-COM 23 OK-NO 22 21 20 19 18 18 17 CAL INIT-2 17 16 CAL INIT-1 16 15 15 14 CALRET 14 13 NOGAS 13 12 LOGAS 12 11 HIGAS 11 10 INCAL 10 9 9 8 RELAY- 8 7 RELAY+ 7 6 6 5 AD590- 5 4 AD590+ 4 3 3 2 TRIAC- 2 1 TRIAC+ 1 K1-COM K1-NO K2-COM K2-NO ANOUTANOUT+ STACK T/C STACK T/C PROBE T/C PROBE T/C PROBE MVPROBE MV+ JM1 (UNDER SHIELD) 730002 Figure 2-11.
2-3. HEATER POWER SUPPLY INSTALLATION. 2. Power Input: 120, 220 or 240 Vac. For 120 Vac usage, install jumpers JM4 and JM1 and remove JM5 if installed. For 220 or 240 Vac usage, install jumper JM5 and remove JM1 and JM4 if installed (see label, Figure 2-15). The Rosemount encode sheets (Product Ordering Matrix) allow a customer to order either the hazardous area version of the HPS 3000 or the non-hazardous area version. The hazardous area version has the symbol "EExd" on the apparatus nameplate.
NOTES HEATER RELAY WIRE IS OPTIONAL; RELAY CAN BE PERMANENTLY ENABLED WITH JUMPER IF NOT USED } STACK TC WIRING AS REQUIRED BK GN BK RD ALUMEL YE CHROMEL OR CELL +VE GN CELL -VE PROBE INTERIOR ALL WIRES #16-#22 AWG TWISTED PAIR WITH SHIELD BY CUSTOMER EXCEPT AS NOTED SPECIAL PROBE CABLE BETWEEN PROBE AND HPS BY ROSEMOUNT LG. BR BL GN/YE GN RD WH SM.
j I------.----.---‘--_“--__“___-_______---__ -7 50391leC MICROPROCESSOR BOARD I - I I I I IO - I I. I I I I I I uN~E%Lrr~” 100 V.A.C. 120 V.A.C. 200 V.A.C. 220 V.A.C. 240 V.A.C. lz 3D39122G Jl JmER SUPPLY eom ALWAYS DISCONNECT m VOtlAcE FROM INmLlGENl FlELD lRANsMIllER BEFORE CHANCING JUMPERS 3JhIPER CONflCURAPCN ] _( JUMPER PRO% HEATER ( INSTALL) (i!?lz!) KITACE mm JM3. JM7. JM2 NOT USED REMOM JMB. JM7. JMI JM9. YlO JM4. JM5. JM2 JM6. JMS. 3.2 JM6. Jus.
Figure 2-14. CENELEC Approved Heater Power Supply Wiring Connections 219007 Figure 2-15. Jumper Selection Label If you reconfigure the equipment for a line voltage other than the one marked on the serial label and the mains filter of the power supply then you should change the marking on the serial label and the mains filter to state the new line voltage.
JM8 3D3 080G REV Before supplying power to the heater power supply, verify that jumpers JM3 and JM6 are removed, and JM7 is installed. If relay wire (Figure 2-13, Note 1) is installed, JM2 must be removed from HPS Motherboard (Figure 2-16). JM6 JM7 JM5 JM4 JM2 4. Before supplying power to the heater power supply, verify that the jumpers on the motherboard, Figure 2-16, are properly configured. Jumpers JM3, JM6, should be removed and JM7 should be installed.
304.80 (12.00) 254.00 (10.00) 304.80 (12.00) HIGH CAL GAS IN LOW CAL GAS IN PROBE 1 PROBE 2 PROBE 3 PROBE4 TEST GAS OUT TEST GAS OUT TEST GAS OUT TEST GAS OUT REF AIR OUT REF AIR OUT REF AIR OUT NOTE: DIMENSIONS ARE IN MILLIMETERS WITH INCHES IN PARENTHESES. REF AIR OUT INSTR AIR 21.34 (0.84) 49.78 (1.96) 78.49 (3.09) 106.93 (4.21) 133.35 (5.25) 140.72 (5.54) 355.60 (14.00) REF 712010 Figure 2-17.
c. Do not use 100% nitrogen as a low (zero) gas. It is suggested that the low gas be between 0.4% and 2.0% O2. Do not use gases with hydrocarbon concentrations of more than 40 parts per million. Failure to use proper gases will result in erroneous readings. Electrical Connections. Electrical connections should be made as described in the electrical installation diagram, Figure 2-19. All wiring must conform to local and national codes.
Figure 2-19.
NOTE Upon completing installation, make sure that the probe is turned on and operating prior to firing up the combustion process. Damage can result from having a cold probe exposed to the process gases. During outages, and if possible, leave all probes running to prevent condensation and premature aging from thermal cycling. If the ducts will be washed down during outage, MAKE SURE to power down the probes and remove them from the wash area.
SECTION III. GUI OPERATION b. ~1 See Safety Data Sheet lM03296’for~&fety 3-1. c9 Deluxe Version (GUI). The deluxe version is also known as the General User Interface (GUI) version. This IFI’ contains an LED display, liquid crystal display panel, and an eight-key pad that allows probe and electronics configuration, calibration, and troubleshooting of the probe and electronics. OVERVIEW. Ensure that the oxygen analyzer, heater power supply, and intelligent field transmitter have been properly connected.
Fig. 3-1 Index Control/ No. LED 1 HELP Table 3-1. Sample HELP Messages. Description MENU, SUB-MENU, HELP OR PARAMETER NAME Context sensitive HELP is displayed when this key is pressed. 2 DATA DATA key is used to access DATA menu. 3 LCD Display Top line displays system status, menu and probe number. 4 LED Display Indicates current O2 or test value (only in LDP equipped units). 5 CAL Calibration in progress indicator light (only in LDP equipped units). 6 TGH High test gas indicator light.
3-6. MAIN MENU. When power is first applied to the IFT, the MAIN menu (Table 3-2) is initially displayed. It is from the MAIN menu that the PROBE DATA (Table 3-3), CALIBRATE O2 (Table 3-4), and SETUP (Table 3-5) menus can be accessed. 3-7. Table 3-2. Main Menu MENU SELECTION DESCRIPTION PROBE DATA Refer to Table 3-3. CALIBRATE O2 Refer to Table 3-4. SETUP Refer to Table 3-5. PROBE DATA SUB-MENU. The PROBE DATA sub-menu is a list of all the parameters of the system as it is currently configured.
QUICK REFERENCE CHART MAIN MENU A PROBE DATA PROCESS DATA CALIBRATE O2 PERFORM CALIBRATION DIAGNOSTIC DATA O2 EFFICIENCY TEMPERATURE VOLTAGES OUTPUT VALUES CELL CELL ANALOG STACK CELL T/C K1 STATE COLD JUNCT STK T/C K2 STATE STACK TEMP VIEW CONSTANTS CALIBRATION STATUS SLOPE NEXT CAL CONSTANT SLOPE RESIST CONSTANT RESIST COLD JNT IB-106-300NFX 3-4
A SETUP CALIBRATION O2 CALCULATION O 2 ALARMS HIGH GAS SLOPE HI ALARM LOW GAS CONSTANT LO ALARM AUTO CAL SET POINT ALARM DB OUTPUT TRACKS LOAD CONSTANTS CAL INTRVL NEXT CAL GAS TIME PURGE TIME RES ALARM EFFICIENCY CALC RELAY OUTPUT ANALOG OUTPUTS SOURCE ENABLE CALC K1 VALUE K1 SETUP K2 SETUP K2 VALUE EVENT 1 EVENT 1 K3 VALUE EVENT 2 EVENT 2 EVENT 3 EVENT 3 IB-106-300NFX 3-5 AOUT TYPE
Table 3-4. CALIBRATE O2 Sub-Menu. SUB-MENU SELECTION Perform Calibration SETUP SETTING (SEE TABLE 3-4) Auto Cal in Probe Setup is YES. DISPLAY Press ENTER to start Auto Calibration. DESCRIPTION MPS will start calibrating probe. Starting Automatic Calibration High Gas _____%O2 Time Left 0:00 Value for high O2 test gas. Amount of time necessary to complete the current testing phase in min:sec. Cell mV ______mV Cell voltage of the probe. Low Gas _____%O2 Time Left 0:00 Value for low O2 test gas.
Table 3-5. SETUP Sub-Menu. SUB-MENU SELECTION Calibration O2 Calculation PARAMETERS High Gas Low Gas Auto Cal Output Tracks Cal Intrvl ____%O2 ____%O2 YES/NO YES/NO XD XH Next Cal Gas Time XH 0:00 Purge Time Res Alarm 0:00 _______ Slope Constant Set Point ____ mV/D ____ mV ____ C DESCRIPTION Value of high O2 test gas. Value of low O2 test gas. If system has MPS, select YES or NO. Select output tracks. Select time between calibrations in number of days and number of hours. (1 year max.
3-10. SYSTEM CALIBRATION. the Latest Calibration registers are copied into the Previous Calibration registers. This function is accomplished prior to the update of the Latest Calibration registers. The values from successful calibrations are automatically loaded into the Calculation registers for use in future O2 calculations.
Test Method Manifolds. (a) "A" Fixed Tanks SCOTT ENVIRONMENTAL TECHNOLOGY, INC. SCOTT SPECIALTY GASES and Required Equipment. 2600 Cajon Blvd. San Bernardino, CA 92411 714/887-2571 TWX: 910-390-1159 Do not use 100% nitrogen as a zero gas. It is suggested that gas for the zero be between 0.4% and 2.0% O2. Do not use gases with hydrocarbon concentrations of more than 40 parts per million. Failure to use proper gases will result in erroneous readings.
PROBE (END VIEW) CALIBRATE IN-PLACE FITTING REFERENCE AIR CONNECTION 2 SCFH 5 SCFH CHECK VALVE REFERENCE AIR SET FLOW METER INSTR. AIR IN LEAK TIGHT VALVES REG 8.0% O2 0.4% O2 NOTE: PROBE CALIBRATION GAS FITTING HAS A SEAL CAP THAT MUST BE IN PLACE AT ALL TIMES EXCEPT DURING CALIBRATION. 730013 Figure 3-2.
Test Method "B" Rosemount Oxygen Test Gas and Service Kit. (a) Required Equipment Do not use 100% nitrogen as a zero gas. It is suggested that gas for the zero be between 0.4% and 2.0% O2. Do not use gases with hydrocarbon concentrations of more than 40 parts per million. Failure to use proper gases will result in erroneous readings. 1 TEST GAS KIT #1 (P/N 6296A27G01) Portable Rosemount Oxygen Test Gas Kits (Figure 3-3), Rosemount Part Number 6296A27G01, containing 8% and 0.
1. Press SETUP to display the SETUP menu. Select PROBE CALIBRATION sub-menu. Ensure that Auto Cal is disabled. Set the cursor on Auto Cal. Press ENTER. Set Auto Cal to NO if not already done. REFERENCE AIR CONNECTION CALIBRATE IN PLACE CONNECTION TEST HOSE CONNECTS TO CHECK VALVE CHECK VALVE PUSHBUTTON REGULATOR WITH CONTENTS GAGE - SET 5 SCFH NOTE: PROBE CALIBRATION GAS FITTING HAS A SEAL CAP THAT MUST BE IN PLACE EXCEPT DURING CALIBRATION. 8.0 % O2 0.4 % O2 e. Fully Automatic Calibration.
PROBE (END VIEW) CHECK VALVE IFT REFERENCE AIR TEST GAS HPS PROBE SIGNAL CONNECTIONS MPS-IFT SIGNAL CONNECTIONS MPS INSTRUMENT AIR IN NOTE: 1. THE MPS CAN BE USED WITH UP TO FOUR PROBES. ONLY ONE PROBE CAN BE CALIBRATED AT A TIME. PROBE CALIBRATIONS MUST BE SCHEDULED IN MULTIPLE PROBE APPLICATIONS. TEST GAS 1 (HIGH O2) 2. HPS OPTION SHOWN. TEST GAS 2 (LOW O2) 730014 Figure 3-5.
2. Fully Automatic Calibration Setup. In order for the IFT system to calibrate automatically, the following parameters from the CALIBRATE sub-menu in the IFT have to be entered. Refer to Table 3-5. SETUP SubMenu. (a) (g) Abort Time 0:00 Set the amount of time allowed between key functions before the calibration procedure is aborted in number of minutes and seconds. Auto Cal YES/NO (h) Res Alarm _____ Set to YES Set the desired resistance between 50 - 10000 ohms.
SECTION IV. LDP OPERATION Fig. 4-l Index No. Control/LED Description 1 LED Display Indicates value. 2 CAL Calibration light. 3 TGH High test gas indicator light. High test gas is being used in calibration process. 4 TGL Low test gas indicator light. Low test gas is being used in calibration process. 5 ENTER The ENTER key is used to initiate calibration or select a test gas parameter to change. 6 A The increase key is used to increase the value of the test gas parameters.
change are H (high test gas) and L (low test gas). When a parameter is to be changed, press the ENTER key. To change the parameter, the increase and decrease arrows are depressed until the proper value is displayed. Depress the ENTER key to accept the new value, or the SEL key to abort the change. The four displays are as follows: a. O2. The O2 selection will display the O2 value on the LED display when ENTER key is depressed. b. H.
Table 4-1. LDP Defaults. PARAMETER DEFAULT PARAMETER Probe Calibration High Gas Low Gas Auto Cal Output Tracks Cal Interval Next Cal Gas Time Purge Time Resistance Alarm 8.0% 0.4% NO YES OFF Disabled 5:00 MIN 5:00 MIN 1000 ohms O2 Calculation Slope Constant Htr Set Point ____(value from calibration) ____(value from calibration) 736 C (when implemented) O2 Alarms HI Alarm LO Alarm Alarm DB 30% 0.3% 0.0% DEFAULT Efficiency Calc. Enable Calc. K1 Value K2 Value K3 Value NO 0.0 0.0 0.
SECTION V. SYSTEM TROUBLESHOOTING b. Electrical Noise. The IFT has been designed to operate in the type of environment normally found in a boiler room or control room. Noise suppression circuits are employed on all field terminations and main inputs. When fault finding, the electrical noise being generated in the immediate circuitry of a faulty system should be evaluated. All cable shields must be connected to earth.
5-3. SYSTEM TROUBLESHOOTING. The IFT provides system failure information with two different error message formats. The error messages vary due to system configuration. Refer to Appendix E, Section II, IFT 3000 Troubleshooting. a. GUI Equipped IFT. The status line of the GUI equipped IFT will display one of ten conditions: OK, CAL (calibration), C Err (calibration error), H Err (heater error), TGLow (test gas low), HiO2 (high O2 level), LoO2 (low O2 level), and R Hi (high resistance level), Off and PRBE.
SECTION VI. RETURNING EQUIPMENT TO THE FACTORY 6-1. If factory repair of defective equipment is required, proceed as follows: a. Secure a return authorization number from a Rosemount Analytical Sales Office or Representative before returning the equipment. Equipment must be returned with complete identification in accordance with Rosemount instructions, or it will not be accepted. In no event will Rosemount be responsible for equipment returned without proper authorization and identification. b.
INDEX This index is an alphabetized listing of parts, terms, and procedures having to do with the World Class 3000 Oxygen Analyzer with IFT 3000 Intelligent Field Transmitter. Every item listed in the index refers to a location in the manual by page number or numbers.
APPENDIX AX WORLD CLASS 3000 OXYGEN ANALYZER PROBE (CENELEC APPROVED VERSION) Instruction Bulletin IB-106-300NX Series Rev.
HIGHLIGHTS OF CHANGES Effective June, 1997 Rev. 2 PAGE -- SUMMARY General. Added snubber version of probe to manual. Text and art changed as necessary to reflect new style probe.
TABLE OF CONTENTS Section I. Page DESCRIPTION 1-1. Oxygen Analyzer (Probe) - General . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-2. Probe Assembly Exterior . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-3. Inner Probe Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
1. SEE SAFETY DATA SHEET 1M03226 FOR A LIST OF PROBE REPAIRS A CUSTOMER MAY MAKE. NOTES: 1 2. ITEM B , CALIBRATION GAS TUBE, FITS INTO HOLE A WHEN PROBE IS ASSEMBLED. 2 4 3. NOT ALL PARTS SHOWN ARE AVAILABLE FOR PURCHASE SEPARATELY. FOR A LIST OF AVAILABLE PARTS, SEE TABLE 4-1.
SECTION I. DESCRIPTION oxygen level on one side is out of balance with the oxygen level on the other side. This signal is proportional to the difference in oxygen levels. Consult Safety Data Sheet 1M03226 for probe safety related information. PROBE ASSEMBLY EXTERIOR. Primary probe exterior components include a flange-mounted zirconium oxide cell, mounted on a tube assembly and protected by a flame arrestor and snubber diffuser. a. Cell and Flange Assembly.
Table 1-1. Specifications for Oxygen Analyzing Equipment 1, 2. Probe lengths, nominal . . . . . . . . . . . . . . . . . . . . . . . . . . Temperature limits in process measurement area . . . . . . Standard/current output . . . . . . . . . . . . . . . . . . . . . . . . . O2 indication (Digital display and analog output) . . . . . Cell speed of response . . . . . . . . . . . . . . . . . . . . . . . . . . System speed of response . . . . . . . . . . . . . . . . . . . . . . . Resolution sensitivity . . . . . .
d. A platinum screen pad which forms electrical contact with the inner electrode of the electrochemical cell. (Not visible in Figure 1-5; located at end of ceramic support rod.) The pad is attached to an inconel wire which carries the signal to the terminal strip. Failure to follow the instructions in this manual could cause danger to personnel and equipment. Read and follow instructions in this manual carefully. The oxygen probe includes an inner electrode for the cell assembly.
During operation and calibration, reference gas is supplied through the reference gas fitting to the reference side of the cell. This gives the system a known quantity of oxygen with which to compare the oxygen level in the process gas. Unlike the nonCENELEC World Class 3000 Probe, reference air must be used in conjunction with the CENELEC World Class 3000 probe. During calibration, two gases of different known oxygen concentrations are injected one at a time through the calibration gas fitting.
Figure 1-7. Bypass Probe Option APPENDIX AX IB-106-300NX SERIES 1-5/1-6 A 584.0 (23.0) CABLE 693.67 (27.31) CLEARANCE REQUIRED FOR PROBE INSERTION AND REMOVAL FLANGE 19780009 DRAIN 3. 2. 1. GASKET AND HARDWARE 7. 6. 4. GASKET AND HARDWARE 5. 165.10 (6.50) REF A NOTES: 100 (3.93) ELECT CABLE REF GAS CAL GAS 940 (37) REF ON 3 FT (4507C26G07) 1850 (73) REF ON 6 FT (4507C26G08) 2770 (109) REF ON 9 FT (4507C26G09) 825.5 (32.5) REF ON 3 FT AND 6 FT PICK-UP (4507C26G07 AND G08) 1727.
SECTION II. PROBE TROUBLESHOOTING 2-2. PROBE TROUBLESHOOTING. a. Probe Faults. The three symptoms of probe failure are: 1. The system does not respond to changes in the oxygen concentration. Before conducting any work on the probe, consult probe Safety Data Sheet 1M03226. 2. The system responds to oxygen changes but does not give the correct indication. 3. The system does not give an acceptable indication of the value of the oxygen test gas being applied during calibration.
Table 2-1. Fault Finding. SYMPTOM CHECK FAULT REMEDY Thermocouple continuity Thermocouple failure Replace thermocouple or return probe to Rosemount. Heater cold resistance to be 11 ohm - 14 ohm Heater failure Replace heater or return probe to Rosemount. Triac O/P to heater Failure of electronics Check HPS and electronics package. Recorder chart Recorder failure See Recorder Instruction Manual.
CHECK CELL MV TERMINALS 1 & 2 IN PROBE JUNCTION BOX DOES CELL MV CORRESPOND WITH EXPECTED O2 CONCENTRATION NO - ZERO OR VERY LOW YES ? NO - HIGH ZERO MEANS LOW O2 OR COMBUSTIBLES IN GAS STREAM. RECONFIRM THE O2 CONCENTRATION ? CHECK THE CRIMP WHICH CONNECTS THE INCONEL WIRE TO ITS EXTENSION WIRE IN THE PROBE JUNCTION BOX.
CHECK THERMOCOUPLE MV AT TERMINALS 3 AND 4 IN PROBE JUNCTION BOX. IS IT ABOUT SETPOINT MV +0.2 MV? [THE MV MEASURED IS NOT YET COLD. JUNCTION COMPENSATED, SO IT WILL VARY BY -0.022 MV PER DEGREE FAHRENHEIT RISE IN THE TEMPERATURE OF THE ELECTRONICS BOX LOCATION. NORMAL IS SETPOINT MV AT 25oC (77oF).] HEATER, THERMOCOUPLE AND CONTROL ARE SATISFACTORY. REFER TO HEATER POWER SUPPLY TROUBLESHOOTING. YES ? NO IS IT HIGHER, LOWER, OR ZERO? HIGHER LOWER ? ZERO 1.
SECTION III. SERVICE AND NORMAL MAINTENANCE NOTE Upon completing installation, make sure that the probe is turned on and operating prior to firing up the combustion process. Damage can result from having a cold probe exposed to the process gases. During outages, and if possible, leave all probes running to prevent condensation and premature aging from thermal cycling. If the ducts will be washed down during outage, MAKE SURE to power down the probes and remove them from the wash area. 3-3.
THERMOCOUPLE WIRE (+) (YELLOW CHROMEL) CELL EXTENSION WIRE (ORANGE) THERMOCOUPLE WIRE (-) (RED ALUMEL) GROUND WIRE (GREEN) GROUND WIRE (GREEN) HEATER WIRES (BLACK) EXTERNAL EARTHING HARDWARE INTERNAL EARTHING TERMINAL (TERMINAL 6) CALIBRATION GAS FITTING REFERENCE GAS FITTING CABLE P00010A Figure 3-1. Cell Wiring Installation a. Follow the power down procedure outlined in Safety Data Sheet 1M03226 and the official "Codes of Practice" for your country of installation.
PROBE TUBE (NOT INCLUDED IN KIT) j. CORRUGATED SEAL CELL END FLANGE ASSEMBLY RETAINER SOCKET HEAD CAP SCREW PROBE END FLANGE If using the optional vee deflector and ceramic hub, apply anti-seize compound to threads of probe end flange, hub, and setscrews. Reinstall hub on probe tube. Using pin spanner wrenches, torque to 14 N m (10 ft-lbs). Reinstall vee deflector, orienting apex toward gas flow. Secure with setscrews and anti-seize compound. Torque to 2.8 N m (25-in-lbs). Secure hub retaining setscrew.
3. On systems equipped with abrasive shield, remove dual dust seal gaskets. Wear heat resistant gloves and clothing to remove probe from stack. Normal operating temperatures of diffuser and vee deflector are approximately 316 to 427 C (600 to 800 F). They can cause severe burns. 4. Use spanner wrenches from Probe Disassembly Kit, Table 4-1, to turn hub free from retainer. 5. Put hub in vise. Break out old ceramic diffusion element with chisel along cement line and 9.5 mm (3/8 in.
11. Wipe a heavy layer of anti-seize compound onto the threads and mating surfaces of the flame arrestor, diffusion hub, and probe tube. b. Use a pencil to mark locations of spring clips on ceramic rod, Figure 3-6. c. 12. Assemble flame arrestor and diffusion hub with two pin spanner wrenches. Torque to 14 N m (10 ft-lbs). Secure with hub retaining setscrew. 13. On systems equipped with abrasive shield, install dust seal gaskets with joints 180 apart.
h. Reinstall the cell per paragraph 3.3, Steps f, g, h, i, j, and k. Be very careful when handling contact and thermocouple assembly. The ceramic rod in this assembly is fragile. i. d. While very carefully handling new contact and thermocouple assembly, lay old assembly next to new one. Transfer pencil marks to new rod. Throw away old contact and thermocouple assembly. e.
1 2 4 8 3 5 11 10 ITEM 9 DESCRIPTION 1. 2. ITEM Heater Ceramic Rod Contact and Thermocouple Assembly Leaf Spring Extension Wire Ring Lug 3. 4. 5. 3 6. 7. 8. 9. 10. 11. 7 6 P00015A DESCRIPTION Connector Backplate Spring Spring Clip Strut Heater Figure 3-7. Heater, Strut, and Backplate Assembly (Inner Probe Assembly) NOTE: Not all parts shown are available for purchase separately. For a list of available parts, see Table 4-1. 3 4 1 2 5 6 11 8 9 7 10 13 12 ITEM 1. 2. 3. 4. 5. 6.
lugs and the terminal strip could act as additional thermocouple junctions. This could produce a voltage that would affect the thermocouple output signal. NOTE The letter "A" is stamped inside the junction box close to the calibration tube. The calibration tube may fall over towards the opposite side. If it has, bring it back towards the letter "A" before inserting the inner probe assembly. Also note that there are grooves cut in the heater plates that fit over the calibration gas tube.
SECTION IV. REPLACEMENT PARTS Table 4-1. Replacement Parts for Probe. FIGURE and INDEX No.
APPENDIX BX, REV. 1.2 HPS 3000 HEATER POWER SUPPLY FIELD MODULE (CENELEC APPROVED VERSION) Instruction Bulletin IB-106-300NX Series Rev. 1.
HIGHLIGHTS OF CHANGES Effective February, 1995 Rev. 1.1 PAGE SUMMARY 1-2 Figure 1-3. Updated for IB consistency. Effective January, 1997 Rev. 1.2 PAGE SUMMARY 1-1 Figure 1-2. Add fuse locations. 2-1 Insert protective cover and ground lead warning. 3-1 Insert protective cover and ground lead warning. 4-1 Table 4-1. Add expanded fuse specifications to replacement parts.
TABLE OF CONTENTS Section I. II. III. IV. Page DESCRIPTION 1-1. Description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-2. Theory of Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-3. Connections to New Generation Electronics (IFT 3000 and CRE 3000) . . . . . . . . . . . . . . . . . . . . . . . 1-4.
SECTION I. DESCRIPTION The HPS is jumper configurable for 120, 220, or 240 Vac. Consult Safety Data Sheet 1M03243 for safety related information. 1-1. If you reconfigure the equipment for a line voltage other than the one marked on the serial label, then you should change the marking on the serial label to state the new line voltage. DESCRIPTION.
Table 1-1. Specifications for Heater Power Supply. Power Supply . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Power Requirement . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Humidity Range . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Ambient Temperature Range . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Vibration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
1-3. CONNECTIONS TO NEW GENERATION ELECTRONICS (IFT 3000 AND CRE 3000). Use the following information about input and output connections if your system includes CENELEC approved new generation electronics. NOTE When using the HPS 3000 with an existing electronics package, such as Models 218, 218A, or 225, the electronics will not have the input/output capacity to support all of the functions mentioned in this section. Refer to Instruction Bulletin IB-106-300NEX. a. Probe Thermocouple.
SECTION II. HPS 3000 TROUBLESHOOTING Before carrying out any work on the CENELEC approved HPS 3000, consult Safety Data Sheet 1M03243. Install all protective equipment covers and safety ground leads after troubleshooting. Failure to replace covers and ground leads could result in serious injury or death. 2-1. OVERVIEW. The HPS 3000 troubleshooting section describes how to identify and isolate faults which may develop in the HPS 3000 assembly. 2-2. HPS 3000 TROUBLESHOOTING.
SYMPTOM SET METER TO 250 VAC. PLACE METER PROBES ON J9, ‘FROM ELECTRONICS”, ANALOG HEATER. HEATER DOES NOT HEAT UP (DOES NOT INCREASE SET METER’ FOR 50 VAC. PLACE PROBES ON TERMINAL BLOCK J2, ‘FROM PROBE”, PROBE HEATER. METER SHOULD REGISTER A PULSATING NOMINAL 115 VAC. DISCONNECT POWER TO HPS AND PROBE ELECTRONICS. CHECK ALL FOUR FUSES IN HPS. T I lYES DISCONNECT POWER FROM HPS & PROBE ELECT. SET METER ON RXl.
SYMPTOM HEATER OVERHEATS. NOTE: ON INITIAL STARTUP THE TEMPERATURE OF THE PROBE MAY OVERHEAT TO A NOMINAL TEMP OF 800°C (480°F). CHECK IF THE YELLOW WIRE IS CONNECTED TO POSITIVE AND THE RED TO NEGATIVE ON BOTH “FROM ELECTRONICS’ AND ‘FROM PROBE” TERMINAL BLOCKS. (MODELS 218 AND 225 ONLY) I SET METER* NO i YES ON 250 VAC SCALE. IF THE VOLTAGE IS CONSTANTLY ON, THEN THE TRIAC IN THE PROBE ELECTRONICS IS SHORTED.
SECTION III. SERVICE AND NORMAL MAINTENANCE d. Disconnect the 6-pin transformer wiring harness connector from J7 on the HPS motherboard (25). Disconnect the 2-pin wiring harness connector from the jumper that was selected to configure the HPS for the proper voltage. Consult Safety Data Sheet 1M03243 before performing any work on the CENELEC approved HPS 3000. NOTE The transformer connector is keyed making connection possible in only one direction.
9 1. 2. 3. 4. 5. 2 3 5 NOTE: NOT ALL PARTS SHOWN ARE AVAILABLE FOR PURCHASE SEPARATELY. FOR A LIST OF AVAILABLE PARTS, SEE TABLE 4-1. 8 7 10 6 11 2-PIN CONNECTOR 6-PIN CONNECTOR 10 12 1 6. 7. 8. 9. 10. 11. 12. 13. 14. 15. 16. 17. 18. 19. 20. 4 21. 22. 23. 24. 25. 17 27 18 17 26. 27. 28.
e. f. Unplug ribbon cable from the receptacle on the daughterboard (21). Take note of location of black and white wires connected to pin 8 and pin 9 of terminal strip J8. Disconnect these wires from J8. h. Making a note of the location and color of each wire, disconnect wires from terminal strip on HPS motherboard (25). j. Remove hex nut (26), lockwasher (17), and flat washer (18) securing the HPS motherboard to the enclosure and transformer mounting bracket (5).
SECTION IV. REPLACEMENT PARTS Table 4-1. Replacement Parts for Heater Power Supply. FIGURE and INDEX No.
APPENDIX DX, REV. 2.1 MPS 3000 MULTIPROBE TEST GAS SEQUENCER Instruction Bulletin IB-106-300NX Series Rev. 2.1 WARNING The MPS 3000 Multiprobe Test Gas Sequencer must be installed in a nonhazardous, explosive free environment. NOTE Z-Purge option is available. Reference page 1-4.
HIGHLIGHTS OF CHANGES Effective February, 1995 Rev. 2 PAGE SUMMARY -- General. Updated appendix with new version of MPS. Effective January, 1997 Rev. 2.1 PAGE SUMMARY 2-1 Insert protective covers and ground warning. 3-1 Insert protective covers and ground warning. Add fuse specifications and clarify fuse replacement. 4-1 Add fuse specifications to replacement parts.
TABLE OF CONTENTS Section Page I. DESCRIPTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-1. Description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-2. Theory of Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-1 1-1 1-1 II. MPS 3000 TROUBLESHOOTING . . . . . . . . . . . . . . . . . .
SECTION I. DESCRIPTION The MPS 3000 must be installed in a nonhazardous, explosive-safe environment. NOTE Z-Purge option is available. Reference page 1-4. 1-1. DESCRIPTION. The Rosemount MPS 3000 Multiprobe Test Gas Sequencer provides automatic test gas sequencing for up to four probes. The MPS routes test gas to the selected probe under control of the CRE, IFT, or digital electronics package.
ROTOMETER POWER SUPPLY REGULATOR TERMINATION BOARD TUBE CABLE GRIP SOLENOID MANIFOLD HOSE ADAPTER Figure 1-2. Multiprobe Test Gas Sequencer, Interior Table 1-1. Specifications for Multiprobe Test Gas Sequencer. Power Supply . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Power Requirement . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Electrical Classification . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
PROBE (END VIEW) CHECK VALVE REFERENCE AIR TEST GAS ELECTRONICS PACKAGE PROBE SIGNAL CONNECTIONS MPS-ELECTRONICS PACKAGE SIGNAL CONNECTIONS MPS INSTRUMENT AIR IN NOTE: THE MPS CAN BE USED WITH UP TO FOUR PROBES AND FOUR ELECTRONIC PACKAGES. ONLY ONE PROBE CAN BE CALIBRATED AT A TIME. PROBE CALIBRATIONS MUST BE SCHEDULED IN MULTIPLE PROBE APPLICATIONS. TEST GAS 1 TEST GAS 2 (HIGH O2) (LOW O2) Figure 1-3.
Figure 1-4. MPS with Z-Purge APPENDIX D IB-106-300N SERIES IB-106-101N SERIES 1-4 19.05 (0.75) 1 (2 PLCS) 6 3 25.40 (1.00) 25.40 (1.
SECTION II. MPS 3000 TROUBLESHOOTING 2-1. OVERVIEW. This section describes troubleshooting for the Multiprobe Test Gas Sequencer. Additional troubleshooting information can be found in the Instruction Bulletin for the electronics package. 2-2. TROUBLESHOOTING. Table 2-1 provides a guide to fault finding failures within the MPS. The flowchart in Figure 2-1 provides an alternate approach to fault finding MPS related problems.
SYMPTOM SOLENOID IS OPERATING NORMALLY. YES NO YES CALL FOR FACTORY ASSISTANCE. NO SET METER* FOR 50 VDC. PLACE PROBES ON TERMINAL BLOCK J2, CAL RET, AND J1 HI GAS. SOLENOID IS RECEIVING 24 VDC. ENSURE THAT A SUFFICIENT SUPPLY OF TEST GAS IS AVAILABLE. INSTALL NEW TEST GAS BOTTLES. YES REPLACE SOLENOID. NO PLACE PROBES FROM METER ON J11. METER INDICATES 24 VDC. YES REPLACE TERMINAL BOARD. NO FUSES BLOWN IN MPS. NO PLACE PROBES FROM METER ON J1, LINE 1, AND LINE 2. SET METER FOR 200 VAC.
SECTION III. SERVICE AND NORMAL MAINTENANCE 3-1. OVERVIEW. This section describes service and routine maintenance of the MPS 3000 Multiprobe Test Gas Sequencer. Replacement parts referred to are available from Rosemount. Refer to Table 4-1 for part numbers and ordering information. 3-3. POWER SUPPLY REPLACEMENT. Disconnect and lock out power before working on any electrical components. a. Turn off power to the system.
7 6 8 9 5 10 64 11 63 12 13 1 14 4 2 3 15 56 58 57 59 60 55 36 53 37 54 35 33 32 62 61 22 38 39 21 20 54 34 53 19 41 49 28 40 30 50 29 42 51 16 21 17 52 42 49 31 42 48 18 26 27 30 46 43 45 47 44 23 25 Figure 3-1.
LEGEND FOR FIGURE 3-1 ITEM 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 3-4. DESCRIPTION Enclosure Screw Plug Cable Grip Fitting Hose Adapter Pressure Switch Plug Solenoid Valve Screw Manifold Washer Screw Gasket Outer Cover Inner Cover Rotometer, 10 SCFH Rotometer, 2.0 SCFH Bracket Screw Hose Adapter 1/8 in.
3-5. PRESSURE REGULATOR MAINTENANCE. a. Pressure Adjustments. Pressure regulator (50, Figure 3-1) is factory set to 138 kPa (20 psi). Should the pressure need to be changed or adjusted, use the knob on top of the pressure regulator. b. Condensation Drain. To drain excess moisture from the internal gas circuit of the MPS, periodically loosen drain valve (46) on the bottom of pressure regulator (50).
SECTION IV. REPLACEMENT PARTS Table 4-1. Replacement Parts for the Multiprobe Test Gas Sequencer. FIGURE and INDEX No. PART NUMBER DESCRIPTION 3-1, 1 3-1, 9 3-1, 40 1A97909H01* 3D39435G01** 138799-004 3-1, 40 138799-014 3-1, 7 3-1, 7 771B635H01** 771B635H02** 1A98631 1A97553H01** 4947B46H01** 4847B46H02** 4847B46H03** 4847B46H04** 7307A56602 Power Supply Solenoid Valve Fuse, fast acting, 1A @ 250 Vac, size: 1/4" Dia. x 1-1/4" Lg., glass body, non time delay, Bussman part no.
APPENDIX EX, REV. 1.3 IFT 3000 INTELLIGENT FIELD TRANSMITTER Instruction Bulletin IB-106-300NX Series Rev. 1.
HIGHLIGHTS OF CHANGES Effective February, 1995 Rev. 1.1 PAGE SUMMARY 1-3 Figure 1-2. Updated for IB consistency. 2-3 Figure 2-2. Updated Flowchart. Effective May, 1995 Rev. 1.2 PAGE SUMMARY 1-3/1-4 Figure 1-2. Added callout text "Heater Power Supply (Optional)". Effective January, 1997 Rev. 1.3 PAGE SUMMARY 2-1 Insert protective covers and safety ground warning. 3-1 Insert protective covers and safety ground warning. 4-1 Add expanded fuse specifications to replacement parts.
TABLE OF CONTENTS Section I. II. III. IV. Page DESCRIPTION 1-1. Description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-2. Theory of Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-1 1-2 IFT 3000 TROUBLESHOOTING 2-1. Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-2.
SECTION I. DESCRIPTION The front panel configuration may be as follows: a blind unit with no display, a GUI interface with an LDP, and an LDP interface with four membrane keys. If the IFT has both a GUI interface and an LDP, the LDP will not be equipped with the operator keys. See Safety Data Sheet 1M03296 for safety related information. 1-1. DESCRIPTION.
Table 1-1. Specifications for Intelligent Field Transmitter. Electrical Classification . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Humidity Range . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Ambient Temperature Range . . . . . . . . . . . . . . . . . . . . . . . . . Vibration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . External Electrical Noise . . . . . . . . . . . . . . . . . . . . . . . . . . . . . *Communications . . . . . . .
PROBE LINE RELAY TRANSFORMER RELAY ZERO CROSSING DETECTOR TO HEATER TRIAC TRIAC AD590 COLD JUNCTION TEMP. PROBE TC PROBE TC STACK TC STACK TC CELL MV CELL HEATER POWER SUPPLY (OPTIONAL) IFT 730007 Figure 1-2.
SECTION II. IFT 3000 TROUBLESHOOTING 3. LED ON - FLASHING. Microprocessor normal. Consult Safety Data Sheet 1M03296 before performing any work on the CENELEC approved IFT 3000. b. Equipment Status (LCD) Displays. The status line of the GUI equipped IFT will display one of the following conditions. To troubleshoot an equipment fault, refer to COMPONENT FAILURE indications applicable to the display message (SYMPTOM) in Table 2-1.
SYMPTOM - MICROPROCESSOR BOARD LED IS OFF SET METER’ FOR 300 VAC. PLACE PROBES ON TERMINAL BLOCK J5. NO METER INDICATES CURRENT LINE SETTING. EXAMINE MAIN LINE CURRENT. DISCONNECT POWER TO IFT. CHECK FUSES ON POWER SUPPLY BOARD. CHECK THAT LINE VOLTAGE JUMPERS SET CORRECTLY. YES FUSES BLOWN IN IFT. REPLACE ARE BLOWN FUSES. k SET METER FOR 50 VDC. CHECK VOLTAGE TEST MICROPROCESSOR BOARD. I I METER INDICATES CORRECT VOLTAGES TEST POINTS. 77 H NO FOR I ’ REPLACE MICROPROCESSOR BOARD.
SYMPTOM - MICROPROCESSOR BOARD LED IS STEADY ON OXYGEN ANALYZER SYSTEM IS EQUIPPED WITH HPS 3000. YES CHECK THAT JUMPERS JM6 ON MICROPROCESSOR BOARD AND JM1 ON INTERCONNECT BOARD ARE REMOVED. REFER TO APPENDIX BX, SECTION 2, FOR JUMPER LOCATIONS. NO CHECK JUMPERS JM6 ON MICROPROCESSOR BOARD AND JM1 ON INTERCONNECT BOARD ARE INSTALLED. CHECK JUMPERS 9 OR 10 ON POWER SUPPLY BOARD FOR CORRECT CONFIGURATIONS. NO DISCONNECT POWER AND INSTALL JUMPERS CORRECTLY. REFER TO FIGURE 2-5 OF MAIN IB SECTION.
Table 2-1. GUI Equipped IFT Fault Finding. SYMPTOM COMPONENT FAILURE 1. Display is blank. Possible failure within IFT. Check LED on microprocessor board. 2. C Err is displayed. Repeat calibration sequence. If error persists, troubleshoot major components. 3. H Err is displayed. Ensure jumpers are set correctly on IFT. If system is equipped with HPS refer to Appendix B, Section 2, for additional troubleshooting procedures. 4. TGLow is displayed. Possible failure within the MPS.
SECTION III. SERVICE AND NORMAL MAINTENANCE 3-3. TRANSFORMER REPLACEMENT. See Safety Data Sheet 1M03296 for safety related information. See Safety Data Sheet 1M03296 for safety related information. a. Follow the Power Down procedure outlined in Safety Data Sheet 1M03296 and the official "codes of practice" for your country of installation. Install all protective equipment covers and safety ground leads after equipment repair or service.
2 I / / NOTE: NOT ALL PARTS SHOWN ARE AVAILABLE FOR PURCHASE SEPARATELY. FOR A LIST OF AVAILABLE PARTS, SEE TABLE Figure 3-1. / 4-1.
LEGEND FOR FIGURE 3-1 1. 2. 3. 4. 5. 6. 7. 8. Cable Machine Screw, M3 x 8 mm Lockwasher, 3 mm Power Supply Board Fuses, 5 amp Machine Screw, M5 x 8 mm Lockwasher, 5 mm Machine Screw, #10 x 0.38 9. 10. 11. 12. 13. 14. 15. 16. Liner Assembly Transformer Enclosure Plug Cover Door Interconnect Board Plastic Washer, 3 mm Microprocessor Board m. Connect cable (1) to the receptacle on microprocessor board (16).
3-5. MICROPROCESSOR REPLACEMENT. BOARD microprocessor board if IFT is equipped with GUI or LDP. i. ;..., Close liner assembly front panel (22) and secure by turning l/4 turn fastener (21) clockwise. Se+&kfety ‘Data Sheet lM03296 for j. a. Follow the Power Down procedure outlined in Safety Data Sheet lM03296 and the official “codes of practice” for your country of installation. b. Open cover door (13) of the IFT by removing securing screws (23). C.
3-7. i. Close liner assembly front panel (22) and secure by turning l/4 turn fastener (21) clockwise. b. Open cover door (13, Figure 3-l) of the IFT by removing securing screws (23). j. Close cover door (13) and secure with securing screws (23). C. Open liner assembly front panel (1, Figure 3-2) of the IFT by turning l/4 turn fastener (8) counterclockwise. d. Disconnect GUI assembly ribbon cable from microprocessor board (16, Figure 3-l). e.
\ / / POOffiE B. IFT Front Panel with LDP Figure 3-2. IFT Front Panel, Exploded View (Sheet 2 of 2) i. 3-8. Close cover door (13, Figure 3-l) and secure with securing screws (23). LDP ASSEMBLY REPLACEMENT. Replacement instructions are provided for GUI and LDP equipped systems. If the system is not equipped with both a GUI and LDP display, refer to Figure 3-2. Consult Safety Data Sheet lM03296 before performing any work on the CENELEC approved IFT 3000. a.
SECTION IV. REPLACEMENT PARTS Table 4-1. Replacement Parts for the Intelligent Field Transmitter. FIGURE and INDEX No.
APPENDIX JX HART COMMUNICATOR MODEL 275D9E IFT 3000 APPLICATIONS Instruction Bulletin IB-106-300NX Rev. 1.
HIGHLIGHTS OF CHANGES Effective January, 1997 Rev. 1.0 PAGE SUMMARY 2-1 Insert warning concerning protective equipment covers and safety ground leads. 4-1 Insert warning concerning protective equipment covers and safety ground leads.
TABLE OF CONTENTS Section I II. III. IV. V. Page DESCRIPTION 1-1. Component Checklist of Typical HART Communicator Package . . . . . . . . . . . . . . . . . 1-2. Unit Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-3. Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-1 1-1 1-2 INSTALLATION 2-1. HART Communicator Signal Line Connections . . . . . .
SECTION I. DESCRIPTION rechargeable NiCad battery pack has been selected, at least one spare battery pack (per HART Communicator) is recommended. See Safety Data Sheet 1M03296 for safety related information. 1-1. 1-2. UNIT OVERVIEW. a. Scope. This Instruction Bulletin supplies details needed to install and operate the HART® Communicator in relation to the World Class 3000 Intelligent Field Transmitter. Information on troubleshooting the communicator is also included.
superimposed on the 4-20 mA transmitter current loop. The communicator does not disturb the 4-20 mA signal, since no net energy is added to the loop. b. Device Description. The HART (Highway Addressable Remote Transducer) Communicator is a hand-held communications interface device. It provides a common communications link to all microprocessor-based instruments which are HART compatible. The hand-held communicator contains an 8 x 21 character liquid crystal display and 25 keys.
SECTION II. INSTALLATION 2-1. Consult Safety Data Sheet 1M03296 before performing any work on the CENELEC approved IFT 3000. Install all protective equipment covers and safety ground leads after installation. Failure to install covers and ground leads could result in serious injury or death. HART COMMUNICATOR SIGNAL LINE CONNECTIONS. The HART Communicator can connect to the IFT analog output signal line at any wiring termination point in the 4-20 mA current loop.
Consult Safety Data Sheet 1M03296 before performing any work on the CENELEC approved IFT 3000. Consult Safety Data Sheet 1M03296 before performing any work on the CENELEC approved IFT 3000. HART connections must be made outside of the hazardous area. Because the HART option is not protected by energy limiting barriers, it must not be interfaced from within a hazardous area. The signal cables should be routed outside the hazardous area and the connections made external to the hazardous area.
MICROPROCESSOR BOARD CURRENT/VOLTAGE SELECTION SWITCH TO "CURRENT" POSITION INTERCONNECT BOARD RL < 250 Ω ANALOG OUTPUT 4-20mA SIGNAL LINE ANALOG OUTPUT DEVICE INTELLIGENT FIELD TRANSMITTER IFT 3000 LOOP CONNECTORS SERIAL PORT & BATTERY LOOP CONNECTORS CHARGER MUST 250 OHM LOAD RESISTOR (NOTE) USE INTERFACE 00275 0013 ONLY SERIAL PORT NOT BE USED IN HAZARDOUS AREAS HART COMMUNICATOR NOTE: THE SIGNAL LOOP MUST BE BROKEN TO INSERT THE OPTIONAL 250 OHM LOAD RESISTOR HART COMMUNICATOR REAR PANEL
SECTION III. OPERATION communicator is connected in parallel to the IFT, or in parallel to the 250 ohm load resistor. See Safety Data Sheet 1M03296 for safety related information. 3-1. OFF-LINE AND ON-LINE OPERATIONS. The HART Communicator can be operated both offline and on-line. Off-line operations are those in which the communicator is not connected to the IFT system.
VIEW FLD DEV VARS O2 value EFF value Stack temp O2 Cell temp CJ temp PROCESS VARIABLES VIEW PV-Aout PV is O2 value % rnge O2 output VIEW OUTPUT VARS VIEW SV VIEW FLD DEV MV Cell mV Cell TC mV Stack TC mV CJ mV STATUS Status group (1 thru 6) Operate mode 1 AO saturated AO fixed LOOP TEST Loop test method... SV is O2 value DEVICE SETUP PV PV AO PV LRV PV URV DIAG/SERVICE Start O2 Cal O2 Cal method...
(CONTINUED FROM SHEET 1) BASIC SETUP Tag ASSIGN PV & SV SELECT O2 RANGE Normal URV Normal LRV O2RngeMode HiRngInCal? RngeSwtSP Hi. r n g .URV Hi. r n g .
(CONTINUED FROM SHEET 2) DEVICE INFORMATION Manufacturer Model Dev id Tag Descriptor Message Date Final asmbly num Snsr s/n Fld dev rev Hardware rev Software rev Universal rev CAL INFO Cal mode Optrak TG? Cal Intrvl TGtime PurgeTime ResAlrSP LowTG HighTG Cal slope Cal const CellRes DEVICE CONFIG HeaterSP Slope Constant Eff.enabled? K1 eff K2 eff K3 eff OUTPUTS CONFIG Normal URV Normal LRV Hi. r n g e .URV Hi. r n g e .
SECTION IV. TROUBLESHOOTING 4-1. OVERVIEW. If the HART Communicator fails to function properly, verify that the unit's battery pack and memory module are correctly assembled to the communicator. Check the communicator's model number. For IFT applications, HART Communicator model number 275D9E must be used. If the HART Communicator model number is correct, and if it is properly assembled, the troubleshooting flowchart, Figure 4-1, may be useful to find and correct problems. 4-2. TROUBLESHOOTING FLOWCHART.
I YES REPLACE BATTERIES. IF APPLICABLE, RECHARGE NiCad BATTERIES. I YES VERIFY HART IS CONFIGURED FOR IFT. REFERENCE OFF-LINE CONFIGURATION (HART POCKET-SIZED MANUAL). RECONFIGURE FOR IFT. CONFIGURED HART UNIT YES NO SUPPLY CLEAR IFT OF ALL FAULT CONDITIONS. POWER TO IFT. I I CONTACT SERVICE REPRESENTATIVE. (GO TO SHEET 2 OF 2) Figure 4-1.
(CONTINUED FROM SHEET 1 OF 2) NO YES NO CONNECT THE HART UNIT TO THE 4-20 mA SIGNAL LOOP. REFER TO SECTION 2. IF LOAD RESISTANCE IS <250 OHMS, THE 250 OHM LOAD RESISTOR MUST BE USED. YES IS LOAD RESISTANCE > 250 OHMS ? NO NO YES YES NO YES NO YES 686005 Figure 4-1.
SECTION V. RETURNING EQUIPMENT TO THE FACTORY 5-1. If factory repair of defective equipment is required, proceed as follows: a. Secure a return authorization number from a Rosemount Analytical Sales Office or Representative before returning the equipment. Equipment must be returned with complete identification in accordance with Rosemount instructions or it will not be accepted. In no event will Rosemount be responsible for equipment without proper authorization and identification. b.
