Instruction manual
Table Of Contents
- Introduction
- Safety Instructions
- Specifications
- Packaged Accessories
- Tool Requirements
- ProSet® 2500 Tool Dimensions
- Common Nosepieces
- Basic Tool Operation
- ProSet® 2500 Front End Service
- Mandrel Collection System (MCS) – ProSet® 2500 MCS
- Cleaning the Collector Silencer
- Tool Assembly Torque Requirements
- ProSet® 2500/2500MCS Diagram
- ProSet® 2500 Parts List
- Hydraulic Oil Charging Procedure
- Maintenance
- Safety Data
- Troubleshooting
- EC Declaration of Conformity
- Conforms to the following standards:
- Signed: ____________________________________

Specifications
® ®
ProSet ProSet
Packaged Accessories
Qty Item PROSET 2500 PROSET 2500MCS Part No.
1
ProSet
®
2500 Rivet Tool
9
9
-
1 Operating Instructions
9 9
P449
1 Maintenance Manual
9 9
P534
1 Nosepiece for 4 size open end rivets
9 9
PRN414
1 Nosepiece for 5 size open end rivets
9 9
PRN514
1 Nosepiece for 6 size open end rivets Installed Installed PRN614
1 Jaw Pusher (Assy.) for 1/8,5/32” rivets
9 9
FAN275-028
1 Air Line Assembly
9 9
FAN239-157
1 4 mm Hex. Socket Screw Key
9 9
DPN239-139
1 Warranty Card
9 9
FG2184
Tool Requirements
Air supply * 6 scfm (150 l/min) Minimum
Recommended Operating Pressure 72.5-90 PSI (5.0-6.2 Bar) dry, filtered
Maximum Operating Pressure 100 PSI (6.9 Bar) dry, filtered
Hydraulic Oil **
POP
®
p/n: PRG540-130 [1 qt. (.945 ml)]
Jaw Lubricant **
POP
®
p/n: PRG510-130 [6 oz. (177 ml)]
Seal Lubricant **
POP
®
p/n: PSA075508P [1 ¾ oz. (54 g)]
2500 2500MCS
2.65 lbs. (1.20 kg) 2.89 lbs. (1.31 kg)
Weight
Length 11.42” (290 mm) 11.97” (304 mm)
Height 10.20” (259 mm) 10.20” (259 mm)
0.71” (
18 mm) 0.71” (18 mm)
Tool stroke
Pulling force 2110 lbs @ 90 PSI (9400 N @ 6.2 bar) 2110 lbs @ 90 PSI (9400 N @ 6.2 bar)
Air consumption
0.076 cu. ft. per rivet
(2.15 liters per rivet)
2.47 scfm (MAX)
(70 ℓ/min (M
AX))
(*) Note: For best results and long service life, use dry, filtered air supply.
(**) Note: See lubricant safety information.
Page 4 Emhart Teknologies - 50 Shelton Technology Center, Shelton CT 06484 - Tel. (203) 924-9341 - Fax (800) 225-5614