Specifications

ManualsBrandsEmhart ManualsPower ToolProSet 2500 Series

ProSet 2100 Series

Maintenance Manual

Rivet

Tool

Summary of content (20 pages)

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Rivet Tool ProSet 2100 Series Maintenance Manual
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Contents Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 Safety Instructions & Precautions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3 Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
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Safety Instructions TO INSURE PROPER FUNCTIONING AND SAFE OPERATION READ THIS MANUAL CAREFULLY BEFORE SETTING UP OR OPERATING THE ProSet™ 2100 SERIES TOOLS 1. DO NOT use this tool in a manner other than that recommended by Emhart Teknologies. 2. Always wear eye protection. When using the tool both the operator and any person(s) in the vicinity are required to wear eye protection to protect against injury. 3. Inspect tool for damage before connecting to air supply. 4.
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Specifications ProSet™ 2100 w/o MCS ProSet™ 2101 w/MCS w/o MCS w/MCS Weight 3.31 lbs. (1.5 kg) 3.70 lbs. (1.68 kg) 3.13 lbs. (1.4 kg) 3.50 lbs. (1.59 kg) Length 11.14” (283.0 mm) 12.32” (312.9 mm) 10.53” (267.5 mm) 11.71” (297.4 mm) Height Tool stroke Pulling force * 11.07” (281.2 mm) 10.85” (275.6 mm) .669” (17 mm) .629” (16 mm) 1900 lbs @ 85 PSI (8452N @ 5.9 bar) Air consumption per rivet .011 cu. ft. (.31 liters)/rivet 1900 lbs@ 85 PSI (8452N @ 5.9 bar) 0 to 2 scfm adjustable .
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Tool Dimensions 11.14” (283 mm) [10.53” (267.5 mm)] .953” (24.2 mm) [.689” (17.5 mm)] 11.07” (281.2 mm) [10.85” (275.6 mm)] 3.8” (96.5 mm) ProSet™ 2100 & ProSet™ 2101 Dimensions shown in square brackets [ ] 3.45” (87.6 mm) 12.32” (312.9 mm) [11.71” (297.4 mm)] .953” (24.2 mm) [.689” (17.5 mm)] 2.29” (58.2 mm) 11.07” (281.2 mm) 11.07” (281.2 mm) [10.85” (275.6 mm)] 10.85” (275.6 mm) 3.8” (96.5 mm) ProSet™ 2100 MCS & ProSet™ 2101 MCS Dimensions shown in square brackets [ ] 3.45” (87.
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Common Nosepieces Rivet Diameter Open End Closed End T-Rivet Steel Mandrel Aluminum Mandrel - - HR Rivets Aluminum Body Steel Body - - - 3/32” (2.4 mm) PRN314 1/8” (3.2 mm) or 7/64” (2.8 mm) PRN414 * PRN424 PRN434 - PRN414 PRN4H 5/32” (4.0 mm) PRN514 * PRN524 PRN534 - PRN514 PRN5H 3/16” (4.8 mm) PRN614 * PRN624 PRN634 PRN625 PRN614 - * Included with the tool. Basic Tool Operation Before operating the tool check the following: q Inspect tool for damage or leaking oil.
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Front End Service Adapter Nose Housing Assembly Collar teeth (12 teeth) Collar Nose Housing Nut Jaw Guide To remove ONLY Jaw Guide Tooth For optimal tool performance, Front End maintenance should be performed regularly per the “Preventative Maintenance Schedule”. 1. REMOVE NOSE HOUSING: 4. Remove Nose Housing Assembly by grasping the Nose Housing Nut by hand and rotate the entire assembly counterclockwise until the threads are fully disengaged.
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Mandrel Collection System (MCS) For ProSet™ 2100MCS & ProSet™ 2101MCS. The MCS suction on the ProSet™ model tools is switched ON and OFF by turning the red Switch Ring (21) to one of the three ON positions. The MCS features an automatic timer and switch that reduces air flow to a Low-Flow mode if the tool is left idle. Air Flow Modes With the Switch Ring in the ON position air will flow through the MCS system. If the trigger has not been pressed the air flow will be in the Low-Flow mode.
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Cleaning the MCS Filter For optimal performance, the MCS filter should be cleaned at regular intervals per the “Preventative Maintenance Schedule”. Note: Turn off MCS unit AND UNPLUG AIR SUPPLY while servicing MCS to avoid INJURY. 1. CLEAN THE MANDREL COLLECTION UNIT: • • • • Remove and empty the Collector Bottle (22) by unscrewing counterclockwise. Remove the Filter Cover Assembly (43) by taking hold of the center stem and pulling the assembly out. Remove the Filter (24).
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REDUCED DIAMETER OPTION – ProSet™ 2101 FULL DIAMETER OPTION - ProSet™ 2100 Page 10 Emhart Teknologies - 50 Shelton Technology Center, Shelton CT 06484 - Tel.
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PRT OPTION MCS OPTION Emhart Teknologies - 50 Shelton Technology Center, Shelton CT 06484 - Tel.
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ProSet™ 2100 ProSet™ 2101 ProSet™ 2100 MCS ProSet™ 2101 MCS Parts List 1 13300 JAW 3-STYLE 3 - 3 - 2 2001-8549-002 O-RING - - 1 1 3 DP203-011 SEAL SLEEVE 1 1 1 1 4 DP203-031 HANDLE 1 1 1 1 5 DP203-032 TRIGGER 1 1 1 1 6 DP203-037 END CAP - POP OFF STYLE 1 1 - - 7 DP203-086 HYDRAULIC PISTON 1 1 1 1 8 DP203-090 NOSE HOUSING – FD 2100 1 - 1 - 9 DP203-091 NOSE HOUSING NUT 1 1 1 1 10 DP203-096 NOSE HOUSING – RD 2101 - 1 - 1 11 DP203-120
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PRG510-56 DEFLECTOR 1 1 - - 56 PRG520-100 SCREWS - RETAINER PLATE 3 3 3 3 57 PRG520-101 RETAINING RING - SEAL SLEEVE 1 1 1 1 58 PRG520-106 O-RING – POT 1 1 1 1 59 PRG520-45 RESTRICTOR 1 1 1 1 60 PRG520-47 O-RING - SS WIPER 1 1 1 1 61 PRG520-49 O-RING – END CAP OUTSIDE 1 1 1 1 62 PRG520-89 O-RING - SS OUTSIDE 1 1 1 1 63 PRG540-102 WASHER - FILL SCREW 1 1 1 1 64 PRG540-117 O-RING – VALVE 4 4 3 3 65 PRG540-118 O-RING – END CAP INSIDE 1 1
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Optional Kits are also available separately. Part No.
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Hydraulic Oil Charging Procedure IMPORTANT. TOOL MUST BE DISCONNECTED FROM THE AIR SUPPLY. USE ONLY APPROVED HYDRAULIC OIL SPECIFIED IN THIS MANUAL. 1. Disconnect tool from air supply. 2. Remove Nose Housing Assembly (101 or 102). 3. Loosen fill screw (67) together with fill screw washer (63) ¼” turn. 4. Remove clamp screws (89 & 90), clamp nuts (94), right and left clamps (11 & 12). Note the orientation of Clamp lettering “Made In U.S.A.”. 5.
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21. Move the intensifier (item 76) up approximately ½ inch more. This will force air trapped at the top of the ram sleeve into the upper bore chamber of the handle, in front of the hydraulic piston. 22. Let the tool stand for approximately 2 minutes so that any air in the upper bore chamber rises towards the fill screw. 23. Move the intensifier up so that the pulling head is in the full back position.
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Safety Data ® LUBRIPLATE 130-AA JAW LUBE (P/N: PRG510-130) MOBIL DTE 26 (P/N: PRG540-130) Manufactured by: Fiske Brothers Refining Co. Phone: (419) 691-2491 Distributed By: Emhart Teknologies Phone: (203) 924-9341 Distributed By: Emhart Teknologies Phone: (203) 924-9341 First Aid: SKIN: Remove any contaminated clothing and wash with soap and warm water. If injected by high pressure under skin, regardless of the appearance of its size, contact a physician IMMEDIATELY.
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Troubleshooting Symptom Probable Cause Remedy TOOL FAILS TO OPERATE Tool not connected to air supply. Insufficient air pressure. Air pressure too high. Tool low on hydraulic fluid. Connect to recommended air supply source. Adjust air supply pressure. Adjust air supply pressure. Service tool by qualified service personnel. TOOL NOT RETURNING Insufficient air pressure. Adjust air supply pressure. TOOL LOSING STROKE Tool low on hydraulic fluid. Service tool by qualified service personnel.
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EC Declaration of Conformity We, Emhart Teknologies Tucker Fasteners Limited Birmingham B42 1BP United Kingdom. Declare that: ProSet 2100/MCS ProSet 2101/MCS Conforms to the following standards: EN 292 part 1 and part 2 ISO 3744 ISO prEN 792 part 1 EN ISO 4871 ISO prEN 15744 EN 28662 - 1 EN 12096 Following the provisions of the Machine Directive 98/37/EEC which replaces Directive 89/392/EEC and its amending Directives 91/368/EEC, 93/44/EEC and 93/68/EEC.
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THE AMERICAS United States 50 Shelton Technology Center P.O. Box 859 Shelton, CT 06484 USA Tel. 203-924-9341 Fax. 800-225-5614 Canada 9870 boul. du Golf Anjou, Quebec H1J 2Y7 Canada Tel. 514-351-0330 Fax. 514-351-0458 Brazil Rua Ricardo Cavatton, 226 LAPA CEP 05038-110 Sao Paulo, SP Brazil Tel. +55-11-3871-6460 Fax +55-11-3611-3508 México Bosque de Radiatas No 42 Bosques de las Lomas 05120 México, D.F. Tel. +52-555-326-7100 Fax.