INSTALLATION INSTRUCTIONS AND OWNER’S MANUAL The Tahoe Direct Vent Zero Clearance Gas Fireplace Heater DIRECT VENT GAS FIREPLACE HEATER MODEL SERIES MILLIVOLT STANDING PILOT DVP42FP3(0,1,2,3)(N,P)-2 DVP48FP3(0,1,2,3)(N,P)-2 INTERMITTENT PILOT DVP42FP7(0,1,2,3)(N,P)-2 DVP48FP7(0,1,2,3)(N,P)-2 REMOTE RF MODELS DVP42FP9(1,3)(N,P)-2 DVP48FP9(1,3)(N,P)-2 GAS-FIRED Installer: Leave this manual with the appliance. Consumer: Retain this manual for future reference. UL FILE NO.
TABLE OF CONTENTS Section Page Important Safety Information ................................................................................................................................... 3 Safety Information for Users of LP Gas ................................................................................................................... 4 Requirements for Massachusetts ..............................................................................................................................
IMPORTANT SAFETY INFORMATION Before enclosing the vent pipe assembly, operate the appliance to ensure it is venting properly. DO NOT OPERATE THIS APPLIANCE WITHOUT GLASS FRONT PANEL INSTALLED • If this appliance is installed directly on carpeting, tile or other combustible material other than wood flooring the appliance shall be installed on a metal or wood panel extending the full width and depth of the appliance. The base referred to above does not mean the fireproof base as used on wood stoves.
SAFETY INFORMATION FOR USERS OF LP GAS Propane (LP-Gas) is a flammable gas which can cause fires and explosions. In its natural state, propane is odorless and colorless. You may not know all the following safety precautions which can protect both you and your family from an accident. Read them carefully now, then review them point by point with the members of your household. Someday when there may not be a minute to lose, everyone’s safety will depend on knowing exactly what to do.
REQUIREMENTS FOR MASSACHUSETTS For all side wall horizontally vented gas fueled equipment installed in every dwelling, building or structure used in whole or in part for residential purposes, including those owned or operated by the Commonwealth and where the side wall exhaust vent termination is less than seven (7) feet above finished grade in the area of the venting, including but not limited to decks and porches, the following requirements shall be satisfied: 1. INSTALLATION OF CARBON MONOXIDE DETECTORS.
INTRODUCTION Instructions to Installer 1. Installer must leave instruction manual with owner after installation. 2. Installer must have owner fill out and mail warranty card supplied with the fireplace. 3. Installer should show owner how to start and operate the fireplace. This direct vent gas fireplace heater is designed to operate with all combustion air being siphoned from the outside of the building and all exhaust gases expelled to the outside of the building.
SPECIFICATIONS Input Btu/hr Maximum Btu/hr Minimum (millivolt only) KWH (Maximum) (Minimum) NAT. Orifice Air Shutter Opening LP DVP42 28,000 19,000 8.2 5.5 DVP48 30,000 20,500 8.8 6.0 #38 (.1015) P-203 1/8"(3.2mm) #37 (.1040) P-213 1/8"(3.2mm) NOTE: Air shutter settings are factory minimum settings. Some venting configurations may require minor air shutter adjustments for optimum performance. #52 (.0635") P-213 FULL OPEN 1.65MM P-250 FULL OPEN 34 34 3/4"(3.2mm) 3/4"(3.
CLEARANCES Mantel Chart (Figure 3) Clearance to Combustibles Back 0" (0 mm) Side 0" (0 mm) Floor 0" (0 mm) 0" (0 mm) Top Stand-off Top Framing Edge 3" (76 mm) 12” (305mm) 10” (254mm) MANTEL COMBUSTIBLE TRIM AND MANTELS ALLOWED IN SHADED AREA 8” 15” (381mm) 6” 4 ½” 3 3/4” 13 3/4” 3” SEE MANTLE CHART FOR MAXIMUM MANTLE DEPTH 2 1/4” 11” 1 ½” 9” 8” 2" x 4" HEADER 7” 3/4” 6” 5” 4” 3” TOP EDGE OF FIREPLACE STAND OFF 3" (76 mm) HEIGHT ABOVE TOP OF FIREPLACE SEE MANTLE CHART FOR MINIMUM HEIGHT
GAS SUPPLY The gas pipeline can be brought in through the right or left side of the appliance. Consult the current National Fuel Gas Code, ANSI Z223.1 CAN/CGA-B149 (.1 or .2) installation code. Recommended Gas Pipe Diameter Pipe Length Schedule 40 Pipe Inside Diameter Tubing, Type L Outside Diameter Nat. L.P. Nat. 0-10ft 0-3m 1/2" 12.7mm 3/8" 9.5mm 1/2" 3/8" 12.7mm 9.5mm 11-40ft 4-12m 1/2" 12.7mm 1/2" 12.7mm 5/8" 1/2" 15.9mm 12.7mm 41-100ft 13-30m 1/2" 12.7mm 1/2" 12.
REAR VENT CONVERSION VERTICAL VENTING HORIZONTAL VENTING Note: Discard insulation & retainer when venting off top of fireplace. INLET VENT COVER PLATE Note : Discard insulation & retainer when using vertical venting off Note : It is recommended that the flue cover plate tab be pulled outward prior to removal. This will ensure that the plate is not accidentally dropped inside the rear air chamber.
INSTALLATION Framing and Finishing 1. Choose unit location. 2. Frame in fireplace with a header across the top. It is important to allow for finished face when setting the depth of the frame. 3. Attach fireplace to frame using adjustable frame. Preset depth to suit facing material (adjustable to 1/2", 5/8" or 3/4" depths). 4. Use (8) 1/2" hex-head screws supplied in hardware package, to screw through slotted holes in drywall strip and then screw into pre-drilled holes on fireplace side.
INSTALLATION (continued) Flush Mount Mantel Installation (Figure 10) The fireplace must extend 3/4" beyond finished wall surface when using a flush mount mantel. Refer to Figure 10 to locate nailing flanges on fireplace sides. Mark and drill two (2) 1/8" holes into fireplace side to mount each nailing flange. Use eight (8) 1/2" hex-head screws supplied in hardware package to attach nailing flanges to fireplace sides.
Flush Wall Installation FINISHED WALL 3! OF NON-COMBUSTIBLE MATERIAL FRONT TRIM OR NONCOMBUSTIBLE MA TERIAL (INSTALLA TION IS OPTIONAL) JOINT BETWEEN FINISHED WALL AND UNIT SEALED WITH 300° F, 149° C SEALANT MATERIAL (SEALANT IS OPTIONAL) Attention: Cold climate installation recommendation: When installing this unit against a non-insulated exterior wall, it is recommended that the outer walls be insulated to conform to applicable insulation codes.
INSTALLATION (continued) HORIZONTAL ONLY, STRAIGHT OUT THE BACK " A" PIPE LENGTH CORNER INSTALLATION VERTICAL, 90° ELBOW TO HORIZONTAL OUT THE WALL WALL FIRESTOP/ THIMBLE VENT CAP VENT CAP WALL FIRESTOP/ THIMBLE "A" "B" Dim.
VENTING FIREPLACE - TOP Venting Graph (Dimensions in Feet) To Use the Vent Graph (Figure 19) 1. Determine the height of the center of the horizontal vent pipe. Using this dimension on the Sidewall Vent Graph, locate the point it intersects with the slanted graph line. 2. From the point of this intersection, draw a vertical line to the bottom of the graph. 3. Select the indicated dimension, and position the unit in accordance with same. EXAMPLE B: If the vertical dimension from the floor of the unit is 6.
VENTING FIREPLACE - TOP (continued) Below Grade Installation When it is not possible to meet the required vent terminal clearances of 12" (305mm) above grade level, a snorkel kit is recommended. It allows installation depth down to 7" (178mm) below grade level. The 7" (178mm) is measured from the center of the horizontal vent pipe as it penetrates through the wall. Ensure the sidewall venting clearances are observed.
30 2 minimum A OW OF ELB CENTER HT OUT IG STRA M) (MINIMU Figure 24 Figure 23 MINIMUM HOLE LOCATION DIMENSIONS FOR THROUGH THE WALL HORIZONTAL INSTALLATIONS WITH 90 DEGREE ELBOW OFF TOP OF FIREPLACE FIREPLACE HARD ELBOW DIMENSIONS SERIES "A" "B" "C" DVP42FP 43-1/2" 5" 7" (1105mm) (127mm) (178mm) DVP48FP 43-1/2" 5" 7" (1105mm) (127mm) (178mm) FIREPLACE FLEX PIPE 90 DEGREE BEND SERIES "A" "B" "C" DVP42FP 46" 5" 7" (1143mm) (127mm) (178mm) DVP48FP 46" 5" 7" (1143mm) (127mm) (178mm) Positioning the Firepla
EXAMPLES - TOP VENT RUN 24” 24” MINIMUM CLEARANCE TO COMBUSTIBLES Figure 27 Figure 26 Figure 28 Page 18 21759-6-0608
VENTING EXAMPLES WHEN USING DVA47 ADAPTOR Vertically Off Top of Fireplace Only Figure 30 Figure 29 Figure 31 21759-6-0608 Page 19
DVVK-4FV DIRECT VENT TERMINATION KIT Installation Instructions This termination kit can only be used with Empire Comfort Systems direct vent fireplaces listed for use with DVVK-4FV Vertical Flex Vent Kit. Please review the instructions packaged with your fireplace and verify the fireplace model number. Check that this flex vent system is listed for use with your fireplace model prior to starting the installation.
DVVK-4FV DIRECT VENT TERMINATION KIT (cont.) PRE-INSTALLATION INFORMATION: Items Required For Installation: Tools Phillips Screwdriver Hammer Saw and/or saber saw Level Measuring Tape Electric Drill and Bits Pliers Square Tin Snips Building Supplies Framing Materials Wall Finishing Materials Caulking Material (Noncombustible) Support Strap supplies Before You Start: Plan your installation. Read these instructions and the fireplace installation manual before installing unit and vent system.
DVVK-4FV DIRECT VENT TERMINATION KIT (cont.) Step-By-Step Installation For Flex DV Kit 1. 2. 3. 4. Unpack vent components and check all items for shipping damage. For this venting system to operate as designed it is dependent on the use of all parts and procedures detailed in these instructions. Failure to follow these instructions may potentially affect the performance of this vent system and the attached appliance.
DVVK-4FV DIRECT VENT TERMINATION KIT (cont.) 10. With the flex vent assembly and the 48” long hard pipe components laid out on the floor, begin securing these parts together. First, apply a generous bead of silicone sealant to the inside of the 4” diameter flex flue (not the end with the pre-installaed connector), then slide the flex flue over the 4” diameter hard pipe flue. Be sure to overlap at least 1-1/4”. Secure this connection with a 4” diameter band clamp provided.
DVVK-4FV DIRECT VENT TERMINATION KIT (cont.) 17. To attach the vent connections at the fireplace, be sure the 7” diameter adapter collar has been installed per step 3. Apply a bead of silicone sealant to the 4” diameter flex connector, then slide the flex pipe adapter collar into the fireplace flue collar and secure by installing a minimum of two (2) screws through the flue collar and into the adapter. See Figure 36. 18.
DVVK-4FV DIRECT VENT TERMINATION KIT (cont.) Vertical Termination Storm Collar 4' Long Rigid Pipe Roof Flashing Adjustable Roof Jack Assembly Clearance to Combustibles Required From Vent Pipe Adjustable Firestop/Thimble Assembly Ceiling Roof Exterior Clamps At Flue & Inlet Vent Connections Storm Collar (Use TO Keep Insulation Out Of Thimble Assembly) Firestop/Thimble Venting Support Straps (As Req'd.) 35 ft. Max 4" Dia.
DVVK-4FV DIRECT VENT TERMINATION KIT (cont.) Vertical Flex Termination Kit Item Number 1 2 3 4 5 6 7 8 9 10 N/S N/S N/S N/S N/S Page 26 Item Description 4”/7” Vertical Termination Cap Roof Support Kit 2 Ply Alum Flex 4” Diameter by 6 ft. 2 Ply Alum Flex 7” Diameter by 6 ft.
VENTING FIREPLACE - REAR Venting Graph (Dimensions in Feet) To Use the Vent Graph (Figure 39) 1. Determine the height of the center of the horizontal vent pipe. Using this dimension on the Sidewall Vent Graph, locate the point it intersects with the slanted graph line. 2. From the point of this intersection, draw a vertical line to the bottom of the graph. 3. Select the indicated dimension, and position the unit in accordance with same.
EXAMPLES - REAR VENT RUN Model DVP42 DVP48 Maximum Pipe Length H1 24" 6" Figure 42 Figure 40 Model DVP42 Maximum Pipe Length H1 24" DVP48 18" Figure 41 Page 28 Figure 43 21759-6-0608
DVVK-4RE VENT KIT INSTALLATION INSTRUCTIONS CAUTION: Sharp edges, use protective gloves when installing. Tools Needed for Installation: Sheet metal snips 5/16” nut driver Phillips head screwdriver - #2 High temperature sealant or furnace cement rated for continuous use at 1,000oF minimum Measuring tape NOTE: SPACING FLANGE INSTALLED TO TOPSIDE 11” EXTENSION THIMBLE Parts Verification See parts list on page 31 to verify components included in this vent kit prior to installation.
DVVK-4RE VENT KIT INSTALLATION INSTRUCTIONS (cont.) VINYL SIDING KIT DV822 OUTSIDE MOUNTING PLATE MEASURE OUTSIDE WALL Figure 46 7. Remove outside mounting plate with tube attached from wall. Mark and cut the extra length of the 6 5/8” (168mm) diameter tube from the opposite end. Do not crimp or enlarge tube. 8. Attach the 4” (102mm) diameter flue outlet tube onto the rigid venting system or directly to fireplace.
DVVK-4RE VENT KIT INSTALLATION INSTRUCTIONS (cont.) Follow correct option according to venting method. Connecting Directly to Fireplace If the air inlet and flue outlet tubes are to be connected directly to the unit (no rigid venting system is being used), then the gasket provided must be used to seal the 4” (102mm) flue outlet tube. Peel the paper off the self-adhesive gasket and then wrap it around the end of the tube (if tube was cut, it is recommended to use cut end) as shown in Figure 48.
DVVK-4F FLEX VENT INSTRUCTIONS - TOP VENT ONLY The DVVK-4F FLEX VENT KIT includes the following components: • (1) 7" dia. Outer Vent adapter collar • (1) Horizontal Termination Cap • (1) Wall Firestop/Thimble Assembly • (1) 4-foot section of Flex vent with spacers (4" flue/7" outer • Hardware pack that includes band clamps and screws pipe) • (1) 4" dia. Flue adapter collar Flex venting can be installed either vertically or horizontally off of the DVP36 Series fireplaces.
TERMINATION CLEARANCES Termination clearance for buildings with combustible and noncombustible exteriors. Figure 54 Vertical Sidewall Installations Important! Minimum clearance between vent pipes and combustible materials is three (3") (76mm) on top, and (1") (25mm) on bottom and sides. Important! When vent termination exits through foundation less than 20" below siding outcrop, the vent pipe must flush up with the siding. SD-1284 termination cap must be used.
VENT CLEARANCES Figure 55 A= *Clearance above grade, veranda, porch, deck or balcony [*12 inches (30cm) minimum] B= clearance to window or door that may be opened [*12 inches (30cm) minimum for appliances < 100,000 Btuh (30kW) C= clearance to permanently closed window [minimum 12 inches (30cm) recommended to prevent condensation on window] D= vertical clearance to ventilated soffit located above the terminal within a horizontal distance of 24 inches (60 cm) from the center of the terminal [18 Inches
VENT SYSTEM IDENTIFICATION Installing Vent Components (Figure 56) Begin the vent system installation by installing the first Simpson Duravent component, 90° elbow to the starting collars or straight pipe on the top of the appliance, then the straight pipe length and then horizontal or vertical termination kit.
VENT SYSTEM IDENTIFICATION Installing Vent Components (Figure 57) Begin the vent system installation by installing the first Simpson Duravent component, 90° elbow to the starting collars or straight pipe on the top of the appliance, then the straight pipe length and then horizontal or vertical termination kit. sliding the concentric pipe section with four (4) equally spaced interior beads onto the appliance collar or previously installed component end with four (4) equally spaced indented sections.
8" VENTING FRAMING AND FINISHING Installing Support Brackets (Figure 58) A horizontal pipe support MUST BE used for each 3 feet of horizontal run. The pipe supports should be placed around the pipe and nailed in place to framing members. There MUST BE a 3 inch clearance to combustibles above 8 inch diameter pipe and elbows and 1 inch clearance on both sides and bottom of the 8 inch dia. pipe to combustibles on all horizontal pipe sections and elbows.
8" VENTING FRAMING AND FINISHING (continued) Figure 60 Figure 62 See Horizontal Termination Page 41 and Vertical Termination Pages 43 and 44.
6 ⅝" VENTING FRAMING AND FINISHING Installing Support Brackets (Figure 63) A horizontal pipe support MUST BE used for each 3 feet of horizontal run. The pipe supports should be placed around the pipe and nailed in place to framing members. There MUST BE a 3 inch clearance to combustibles above 6 ⅝ inch diameter pipe and elbows and 1 inch clearance on both sides and bottom of 6 ⅝ inch pipe to combustibles on all horizontal pipe sections and elbows.
6 ⅝" VENTING FRAMING AND FINISHING (continued) Figure 65 Figure 67 See Horizontal Termination Page 41 and Vertical Termination on Pages 43 and 44.
HORIZONTAL TERMINATION NOTE: Termination cap should pass through the wall firestop from the exterior of the building. Adjust the termination cap to its final exterior position on the building. Warning: Termination cap must be positioned so that arrow is pointing up. Attach the termination cap with the four wood screws provided. Before attachment of the termination, run a bead of silicone sealant rated above 250°F on its outside edge too, so as to make a seal to the exterior wall.
DVVK-5F FLEX VENT INSTRUCTIONS The DVVK-5F FLEX VENT KIT includes the following components: • (1) Horizontal Termination Cap with flue adapter collar • (1) 4-foot section of Flex vent with spacers (5" flue/8" • (1) Wall Firestop/Thimble Assembly outer pipe) • Hardware pack that includes band clamps and screws Flex venting can be installed either vertically or horizontally off of the DVP Series fireplaces.
VERTICAL TERMINATION Locate and mark the center point of the venting pipe. Using a nail on the underside of the roof and drive this nail through this center point. Make the outline of the roof hole around this center point. NOTE: Size of the roof hole dimensions depend on the pitch of the roof. There must be a 1 inch clearance (25mm) to the vertical pipe sections. This clearance is to all combustible material. Cover the opening of the vent pipe and cut and frame the roof hole.
VERTICAL TERMINATION (continued) Reassembly and Resealing Gas Accumulation Relief System Glass Frame Assembly and Combustion Chamber Whenever the glass frame assembly is pivoted open by a delayed ignition in the main burner, the glass frame assembly gaskets and combustion chamber must be examined by a qualified service person for damage. All damaged gaskets on the glass frame assembly and combustion chamber must be replaced by a qualified service person.
LOG PLACEMENT (4 LOG SET) Before you begin: If you are installing logs into the DVP42 or DVP48 model then this fireplace is supplied with a set of three ceramic fiber logs. Do not handle these logs with your bare hands. Always wear gloves to prevent skin irritation from ceramic fibers. After handling logs, wash your hands gently with soap and water to remove any traces of fiber. The positioning of logs is critical to safe and clean operation of this fireplace.
OPERATING INSTRUCTIONS 750 Millivolt System The standing pilot (750 millivolt system) is a continuous burning pilot. The pilot remains ON even when the main burner is OFF. The OWNER should carefully read and follow these operating instructions at all times. Lower the door assembly to view the gas controls for the fireplace. When you ignite the pilot, the thermopile produces millivolts (electrical current) which energizes the magnet in the gas valve.
OPERATING INSTRUCTIONS (continued) STANDING PILOT OPERATING INSTRUCTIONS Remote/Off/On Switch The fireplace is equipped with a Remote/OFF/ON switch. A wire harness is attached to the Remote/OFF/ON switch. The red, black and green (wires) female push-ons attach to the Remote/OFF/ON switch. At the opposite end of the wire harness, the black and green (wires) female push-ons attach to the gas valve.
STANDING PILOT WIRING DIAGRAM (OPTIONAL) THERMOSTAT (OPTIONAL) WALL SWITCH Figure 82 Page 48 21759-6-0608
STANDING PILOT LIGHTING INSTRUCTIONS FOR YOUR SAFETY, READ BEFORE LIGHTING WARNING: If you do not follow these instructions exactly, a fire or explosion may result causing property damage, personal injury or loss of life. A. This appliance has a pilot which must be lighted by hand. When lighting the pilot, follow these instructions exactly. B. Before lighting smell all around the appliance area for gas. Be sure to smell next to the floor because some gas is heavier than air and will settle on the floor.
STANDING PILOT TROUBLESHOOTING With proper installation and maintenance, your new Direct Vent Gas Fireplace will provide years of trouble-free service. If you do experience a problem, refer to the Trouble Shooting Guide below. This guide will assist a qualified service person in the diagnosis of problems and the corrective action to be taken. 1. Spark ignitor will not light pilot after repeated triggering of piezo ignitor button. a.
INTERMITTENT PILOT OPERATING INSTRUCTIONS The intermittent pilot (120/24 volt system) is ON when the main burner is ON. When the main burner is OFF the intermittent pilot is OFF. Label all wires prior to disconnection when servicing controls. Wiring errors can cause improper and dangerous operation. Verify proper operation after servicing. The pilot flame should envelop 3/8 to 1/2 inch (10 to 13mm) of the tip of the flame rod.
INTERMITTENT PILOT LIGHTING INSTRUCTIONS FOR YOUR SAFETY, READ BEFORE LIGHTING WARNING: If you do not follow these instructions exactly, a fire or explosion may result causing property damage, personal injury or loss of life. A. This appliance is equipped with an ignition device which automatically lights the pilot. Do not try to light the pilot by hand. B. Before lighting smell all around the appliance area for gas.
INTERMITTENT PILOT TROUBLESHOOTING Call Serviceman Gas Leak Test: Paint pipe joints with rich soap and water GENERAL: All fireplaces have been fire-tested to check for proper solution. Bubbles indicate gas leak. Tighten joints to stop operation. This includes, main burner flame, pilot flame, fan operaleak. tion, fan control, limit control and automatic valve operation.
INTERMITTENT PILOT TROUBLESHOOTING Safety Lockout S8600H provides 100 percent shutoff, or safety lockout. A timer starts timing the moment the trial for ignition starts. Ignition spark continues only until the timed trial for ignition period ends. Then the module goes into safety lockout. Lockout de-energizes the first main valve operator and closes the first main valve in the gas control, stopping pilot gas flow.
Important 1. The following service procedures are provided as a general guide. 2. Meter readings between gas control and ignition module must be taken within the trial for ignition period. Once the ignition module locks out, the system must be reset by setting the thermostat down for at least one minute before continuing. 3. If any component does not function properly, make sure it is correctly installed and wired before replacing it. 4. The ignition module cannot be repaired.
INTERMITTENT PILOT TROUBLESHOOTING (continued) Page 56 21759-6-0608
INTERMITTENT PILOT TROUBLESHOOTING (continued) Green LED Status Codes Green LED Flash Code (X + Y)a Indicates Next System Action Recommended Service Action OFF No “Call for Heat” Not applicable None Flash Fast Startup-Flame sense calibration Not applicable None Heart Beat Normal operation Not applicable None 3 Recycle - Flame failed during run Initiate new trial for ignition.
RF STANDING PILOT OPERATING INSTRUCTIONS Features • Self powered millivolt receiver/valve • Thermostat performance • Auto mode • Self powered millivolt control • Integrated Valve Electronics • Failure analysis • Pilotstat interlock • F or C temperature units Benefits • No external power or batteries required to operate valve and flame modulation • Flame cycles and modulates such that heat output equals heat loss from the room • Flame & fan are controlled automatically • No external power required to control
RF TRANSMITTER FUNCTIONS FIRST USE OF TRANSMITTER Status Action Begin communication between transmitter and receiver/valve. Move LOCAL/REMOTE Switch to LOCAL position for at least two seconds; then move switch to the REMOTE position. Transmit unique code. Press Fan or Flame key within 30 seconds. Confirm recognition between transmitter and receiver/valve. Observe LED turns on for one second. Chose Remote or Local operation. Move LOCAL/REMOTE switch to LOCAL or leave in REMOTE.
RF WIRING DIAGRAM WIRING DIAGRAM WITH BLOWER Figure 85 Page 60 21759-6-0608
RF STANDING PILOT LIGHTING INSTRUCTIONS FOR YOUR SAFETY READ BEFORE LIGHTING WARNING: IF YOU DO NOT FOLLOW THESE INSTRUCTIONS EXACTLY, A FIRE OR EXPLOSION MAY RESULT CAUSING PROPERTY DAMAGE, PERSONAL INJURY, OR LOSS OF LIFE. A. This appliance has a pilot which must be lighted by hand. When lighting the pilot, follow these instructions exactly. B. BEFORE LIGHTING, smell around the appliance area for gas. Be sure to smell next to the floor because some gas in heavier than air and will settle on the floor.
MAINTENANCE AND SERVICE Please Note It is normal for appliances fabricated of steel to give off some expansion and/or contraction noise during the start up or cool down cycle. Similar noises are found with your furnace heat exchanger or car engine. 3. Under no circumstances should this appliance be operated without the glass front or with a broken glass front. Replacement of the glass (with gasket) as supplied by the manufacturer should be done by a qualified service person. 4.
PARTS VIEW 1 16 2 7 19 3 4 8 5 9 11 11 6 17 12 10 12 20 18 12 21 13 14 12 15* 24 22c 27 30 31 32 33 33 32 32 34 36b 39b 40 41 MILLIVOLT BURNER ASSEMBLY 42 36c 37a 39a 37b 38 36a 34 38 35 37c 34 30 31 29 30 31 33 28 27 28 29 29 23 23 27 23 28 26 22a 26 22b 26 24 24 15 RF VALVE BURNER ASSEMBLY 50 43 47 44 45 INTERMITTENT PILOT BURNER ASSEMBLY 51 46 48 49 52 BLOWER ASSEMBLY - RF MODELS 21759-6-0608 53 LOG SET ASSEMBLY Page 63
PARTS LIST INDEX NO.
PARTS LIST (continued) INDEX NO.
FBB4 OPTIONAL VARIABLE SPEED BLOWER INSTALLATION Attention: Install blower assembly before connecting gas inlet supply line Note: Junction box on right side of fireplace must be pre-wired at time of fireplace installation for use with blower assembly. It is recommended that an ON/OFF wall switch be installed that will activate the power supply to the furnace by a qualified electrician. 1. 2. 3. 4. If installed, turn OFF gas supply to fireplace. If applicable, turn OFF electric supply to fireplace.
FBB4 OPTIONAL VARIABLE SPEED BLOWER INSTALLATION JUNCTION BOX 1 FBB4 B L O W E R A S S E M B LY COMPLETE 2 R7649 FAN CONTROL 3 R4192 SPEED CONTROL KNOB 4 R4186 SPEED CONTROL 110 VOLT AC FAN BLACK FAN SWITCH WHITE SPEED CONTROL 21759-6-0608 GROUND Page 67
JUNCTION BOX WIRING INSTALLATION INSTRUCTIONS CAUTION: ALL WIRING SHOULD BE DONE BY A QUALIFIED ELECTRICIAN AND SHALL BE IN COMPLIANCE WITH ALL LOCAL, CITY AND STATE BUILDING CODES. BEFORE MAKING THE ELECTRICAL CONNECTION, MAKE SURE THAT MAIN POWER SUPPLY IS DISCONNECTED. THE APPLIANCE, WHEN INSTALLED, MUST BE ELECTRICALLY GROUNDED IN ACCORDANCE WITH LOCAL CODES OR, IN THE ABSENCE OF LOCAL CODES, WITH THE NATIONAL ELECTRICAL CODE ANSI/NFPA 70 (LATEST EDITION).
ACCESSORIES The following accessory parts can be obtained from your Empire Comfort Systems dealer. If you need additional information beyond what your dealer can furnish, contact Empire Comfort Systems Inc., Nine Eighteen Freeburg Ave., Belleville, Illinois 62220-2623. Accessory Description Model Number Variable Speed Fan Kit This fan kit was designed to provide forced air flow. (Note: For use with Millivolt and intermittent pilot models FBB4 only. "RF" Fireplace models are equipped with blower assembly.
SERVICE NOTES HOW TO ORDER REPAIR PARTS Parts can be ordered only through your service person or dealer. For best results, the service person or dealer should order parts through the distributor. Parts can be shipped directly to the service person/dealer. All parts listed in the Parts List have a Part Number. When ordering parts, first obtain the Model Number from the name plate on your equipment.
SERVICE NOTES 21759-6-0608 Page 71
Empire Comfort Systems, Inc. 918 Freeburg Ave. Belleville, IL 62220 PH: 618-233-7420 or 800-851-3153 FAX: 618-233-7097 or 800-443-8648 info@empirecomfort.com www.empirecomfort.