EMPIRE Comfort Systems INSTALLATION INSTRUCTIONS AND OWNER’S MANUAL LOFT FIREPLACE DIRECT VENT GAS FIREPLACE MODEL SERIES DVL25FP32(N,P)-1 DVL33FP32(N,P)-1 DVL25FP72(N,P)-1 DVL33FP72(N,P)-1 GAS-FIRED WARNING HOT GLASS WILL CAUSE BURNS. DO NOT TOUCH GLASS UNTIL COOLED. NEVER ALLOW CHILDREN TO TOUCH GLASS. UL FILE NO. MH30033 Installer: Leave this manual with the appliance. Consumer: Retain this manual for future reference.
TABLE OF CONTENTS SECTION PAGE Important Safety Information............................................................................................... 3 Safety Information for Users of LP Gas.............................................................................. 4 Introduction......................................................................................................................... 5 Specifications....................................................................................
IMPORTANT SAFETY INFORMATION Before enclosing the vent pipe assembly, operate the appliance to ensure it is venting properly. DO NOT OPERATE THIS APPLIANCE WITHOUT GLASS FRONT PANEL INSTALLED DANGER: Indicates a hazardous situation which, if not avoided, will result in death or serious injury. • Adequate accessibility clearances for servicing and proper operation should be maintained. WARNING: Indicates a hazardous situation which, if not avoided, could result in death or serious injury.
SAFETY INFORMATION FOR USERS OF LP GAS Propane (LP-Gas) is a flammable gas which can cause fires and explosions. In its natural state, propane is odorless and colorless. You may not know all the following safety precautions which can protect both you and your family from an accident. Read them carefully now, then review them point by point with the members of your household. Someday when there may not be a minute to lose, everyone’s safety will depend on knowing exactly what to do.
INTRODUCTION Instructions to Installer 1. Installer must leave instruction manual with owner after installation. 2. Installer must have owner fill out and mail warranty card supplied with the fireplace. 3. Installer should show owner how to start and operate the fireplace. This direct vent gas fireplace is designed to operate with all combustion air being siphoned from the outside of the building and all exhaust gases expelled to the outside of the building.
SPECIFICATIONS DVL25FP(3,7)2L MODELS LP Nat Input Btu/hr Maximum 19,000 18,000 Remote Control Options & Accessories Btu/hr Minimum 15,000 13,000 FRBC Millivolt Battery Remote ON/OFF 5.6 5.3 FWS-1 Millivolt Wall Switch KWH (Maximum) (Minimum) Orifice Air Shutter Opening DVL33FP(3,7)2L MODELS 4.5 3.9 #55 (.052) 2.
FIREPLACE DIMENSIONS • When planning a fireplace installation, it’s necessary to determine: • The vent system configuration to be used. • Gas supply piping. Whether optional accessories - devices such as a wall switch, blower or remote control - are desired. Electrical supply requirements for optional blower. Properly framed opening size required for installation of the fireplace. • • 2 3/8” F G INTAKE 6 5/8” DIA. FLUE 4” DIA.
CLEARANCES TOP VIEW NON-COMBUSTIBLE AREA TO SIDES AND BACK OF FIREPLACE 3" MIN 3" MIN. CLEARANCE ABOVE VENT SYSTEM 3" MIN 3" MIN 25" MIN. DISTANCE FROM TOP OF FIREPLACE TO CEILING OR COMBUSTIBLE MANTEL 1" MIN. CLEARANCE FROM FRAMING TO VENT SYSTEM MINIMUM CLEARANCE TO PERPENDICULAR COMBUSTIBLE SIDE-WALL (FROM EDGE OF DOOR FRAME) 12" MIN TOP STANDOFF SPACER 6 1/2" 3" MIN.
LOCATING FIREPLACE H CABINET B INSTALLATION CORNER E INSTALLATION C ISLAND INSTALLATION H ANGLED CORNER INSTALLATION A FLUSH WALL F INSTALLATION ROOM DIVIDER INSTALLATION D H Note: Island (C) and Room Divider (D) installation is possible as long as the horizontal portion of the vent system (H) does not exceed 20 feet with a minimum vertical run of 8 feet. See details in Venting Section.
GAS SUPPLY The gas pipeline can be brought in through the right or left side of the appliance. The fireplace has a Flexline with shutoff valve attached to the right side of the valve when facing the unit. See Figures 7 and 8. Consult the current National Fuel Gas Code, ANSI Z223.1 CAN/CGA-B149 (.1 or .2) installation code. Recommended Gas Pipe Diameter Pipe Length Schedule 40 Pipe Inside Diameter Tubing, Type L Outside Diameter Nat. L.P. Nat. L.P. 0-10ft 0-3m 1/2" 12.7mm 3/8" 9.5mm 1/2" 12.
INSTALLATION To begin, remove the glass door by releasing the 2 spring latches at the top, and 2 spring latches at the bottom of the door frame. Check to make sure there is no hidden damage to the unit. Take a moment to plan out the gas, venting and electrical route. It is best to start with the gas line first, followed by the vent system and electrical supply requirements.
INSTALLATION (continued) 10. The finished wall surface materials must be non-combustible for a distance of at least 12” above the top of the fireplace outer cabinet. 11. It is recommended that the Junction Box be installed and properly wired whether or not the optional blower accessory is installed. Caution: Wiring must be performed by a qualified electrician. 1” MINIUM AIR SPACE CLEARANCE AROUND VENT PIPE VENT PIPE Vent Pipe Clearance Note: Maintain one inch (1”) of clearance around vertical vent pipe.
INSTALLATION (continued) VERTICAL, 90° ELBOW TO HORIZONTAL OUT THE WALL CORNER INSTALLATION VERTICAL, 90° ELBOW TO HORIZONTAL OUT THE WALL WALL FIRESTOP/ THIMBLE “A” PIPE LENGTH 90º ELBOW “A” “B” 6” (152mm) MINIMUM “C” VENT CAP 1” (25.4mm) MINIMUM “D” 9” (229mm) MINIMUM VENT CAP WALL FIRESTOP/ THIMBLE “C” “B” Dim.
VENT SYSTEMS The following vent systems are acceptable for use with the DVL(25,33)FP series fireplaces: Simpson Duravent® GS 4" - 6 ⅝", refer to page 23. American Metal Products 4" - 6 ⅝" Selkirk Direct-Temp® 4" - 6 ⅝" Security Secure Vent® 4" - 6 ⅝" Empire Horizontal Round Termination Kit DVVK-4RE. See Page 17 for termination venting information. Refer to the vent kit instruction for additional installation requirements.
VERTICAL TERMINATION Determining Minimum Vent Height Above the Roof. WARNING Major U.S. building codes specify minimum chimney and/or vent height above the roof top. These minimum heights are necessary in the interest of safety. These specifications are summarized in Figure 13. Vertical Through the Roof Applications The Gas Fireplace has been approved for: a) Vertical installations up to 40 feet in height (bottom of fireplace to cap).
VENTING FIREPLACE - TOP EXAMPLE A: If the vertical dimension from the floor of the unit is 35 feet, the horizontal run to the outer wall flange must not exceed 6.5 feet. EXAMPLE B: If the vertical dimension from the floor of the unit is 6.8 feet, the horizontal run to the outer wall flange must not exceed 14.5 feet. SPECIAL NOTE: For each 45 degree elbow installed in the horizontal run, the length of the horizontal run MUST be reduced by 18" (457 mm).
VENTING FIREPLACE - TOP (continued) Below Grade Installation When it is not possible to meet the required vent terminal clearances of 12" (305 mm) above grade level, a snorkel kit is recommended. It allows installation depth down to 7" (178 mm) below grade level. The 7" (178 mm) is measured from the center of the horizontal vent pipe as it penetrates through the wall. Ensure the sidewall venting clearances are observed.
VENTING FIREPLACE - TOP (continued) 10” (254mm) VENT CAP C B 11” (279mm) V H SEE CHART FOR PERMISSIBLE “H” AND “V” DIMENSIONS C 9” (229mm) minimum TO SIDE WALL B A CENTER OF ELBOW STRAIGHT OUT (MINIMUM) 2 FOOT MIN.
EXAMPLES - TOP VENT RUN 24” 24” MINIMUM CLEARANCE TO COMBUSTIBLES H2 H1 2’ MIN. VERTICAL PIPE V1 3 ft (914 mm) H3- 1 ft (305mm) = 4 ft (122mm) 6 ft (1.83M) 21 ft (6.4M) 10 ft (3M) V =21ft (6.
TERMINATION CLEARANCES Termination clearance for buildings with combustible and noncombustible exteriors. Figure 27 Vertical Sidewall Installations Important! Minimum clearance between vent pipes and combustible materials is three (3") (76 mm) on top, and (1") (25 mm) on bottom and sides. Important! When vent termination exits through foundation less than 20" below siding outcrop, the vent pipe must extend outward so that the horizontal vent terminal is located flush to, or beyond the outcrop siding.
VENT CLEARANCES Figure 28 A = *Clearance above grade, veranda, porch, deck or balcony [*12 inches (305 mm) minimum] B = clearance to window or door that may be opened [*12 inches (305 mm) minimum for appliances < 100,000 BTU/ Hr (30 kW) C = clearance to permanently closed window [minimum 12 inches (305 mm) recommended to prevent condensation on window] D = vertical clearance to ventilated soffit located above the terminal within a horizontal distance of 24 inches (610 mm) from the center of the ter
VENT SYSTEM IDENTIFICATION Installing Vent Components (Figure 29) Begin the vent system installation by installing the first Simpson Duravent component, 90° elbow to the starting collars or straight pipe on the top of the appliance, then the straight pipe length and then horizontal or vertical termination kit. NOTE: All outer connection joints must be sealed with aluminum tape, screws or silicone sealant rated above 300°F/149°C. The inner flue joints do not require any sealant.
FRAMING AND FINISHING Installing Support Brackets (Figure 30) A horizontal pipe support MUST BE used for each 3 feet of horizontal run. The pipe supports should be placed around the pipe and nailed in place to framing members. There MUST BE a 3 inch clearance to combustibles above 6 5/8 inch diameter pipe and elbows and 1 inch clearance on both sides and bottom of 6 5/8 inch pipe to combustibles on all horizontal pipe sections and elbows.
FRAMING AND FINISHING (continued) Vertical Firestops (Figures 32, 33 and 34) Vertical runs of this system which pass through ceilings require the use of ONE (1) ceiling firestop at the hole in each ceiling through which the vent passes. Position a plumb bob directly over the center of the vertical vent component and mark the ceiling to establish the center point of the vent. Drill a hole or drive a nail through this center point and check the floor above for any obstructions such as wiring or plumbing runs.
HORIZONTAL TERMINATION NOTE: Termination cap should pass through the wall firestop from the exterior of the building. Adjust the termination cap to its final exterior position on the building. WARNING: Termination cap must be positioned so that arrow is pointing up. Attach the termination cap with the four wood screws provided. Before attachment of the termination, run a bead of silicone sealant rated above 250°F on its outside edge too, so as to make a seal to the exterior wall.
VERTICAL TERMINATION Locate and mark the center point of the vent pipe using a nail on the underside of the roof. Drive the nail through the center point. Mark the outline of the roof hole around this center point. NOTE: Size of the roof hole dimensions depend on the pitch of the roof. There must be a 1 inch clearance (25 mm) to the vertical pipe sections. This clearance is to all combustible material. Cover the opening of the vent pipe and cut and frame the roof hole.
VERTICAL TERMINATION (continued) Installation of Vertical Inlet Baffle The vertical inlet baffle is to be used only in a completely vertical vent installation. The vertical inlet baffle can be used when the vertical vent rise is between 10 feet and 40 feet. To maintain the yellow flame in the main burner, purchase Vertical Inlet baffle, DVF-139 from your Empire Comfort Systems, Inc. distributor or dealer for Simpson Duravent only.
ALTERNATE ON/OFF SWITCH INSTALLATION WIRING THE FIREPLACE NOTICE: Electrical wiring must be installed by a licensed electrician. CAUTION DISCONNECT REMOTE CONTROLS IF YOU ARE ABSENT FOR EXTENDED TIME PERIODS. THIS WILL PREVENT ACCIDENTAL FIREPLACE OPERATION. Installation of Alternate Surround Panel ON/OFF Switch An ON/OFF switch and wire assembly are provided. They are included in the instruction packet. Do not cut wire or insulation on metal edges.
SURROUND PANEL INSTALLATION INSTALLING THE SURROUNDS Follow the assembly instructions for surround panels packed with each surround panel kit. WARNING WHEN FINISHING THE FIREPLACE, NEVER OBSTRUCT OR MODIFY THE AIR INLET/OUTLET LOUVERS ON THE FIREPLACE IN ANY MANNER. INSTALL TOP SUPPORT BRACKET Figure 41 NOTE: INSTALL SURROUND ASSEMBLY SO THAT THE REAR FLANGE OF THE TOP PANEL SETS OVER THE TOP EDGE OF THE TOP SUPPORT BRACKET. . CENTER SURROUND LEFT TO RIGHT, THEN SWING BOTTOM OF SURROUND ASSEMBLY INWARD.
OPTIONAL BLOWER ACCESSORY INFORMATION The appliance, when installed must be electrically connected and grounded in accordance with local codes or, in the absence of local codes, with the current CSA C22.1 Canadian Electrical Code. U.S. Installations, follow local codes and the National Electrical Code, ANSI/NFPA No. 70. FBB8 BLOWER ASSEMBLY JUNCTION BOX FAN CONTROL SWITCH Should this blower require servicing, the power supply must be disconnected.
OPTIONAL DECORATIVE GLASS PLACEMENT WARNING: Failure to position the parts in accordance with the diagrams and instructions below or failure to use only parts specifically approved for use with this heater may result in property damage or personal injury. NOTE: The DVL Fireplace may be operated with or without the Decorative glass accessory options. Follow the directions below should you choose to enhance your Loft Fireplace with any one of the available decorative glass options.
OPERATING INSTRUCTIONS 750 Millivolt System The standing pilot (750 millivolt system) is a continuous burning pilot. The pilot remains ON even when the main burner is OFF. The OWNER should carefully read and follow these operating instructions at all times. Lower the door assembly to view the gas controls for the fireplace. When you ignite the pilot, the thermopile produces millivolts (electrical current) which energizes the magnet in the gas valve.
STANDING PILOT LIGHTING INSTRUCTIONS FOR YOUR SAFETY READ BEFORE LIGHTING WARNING: If you do not follow these instructions exactly, a fire or explosion may result causing property damage, personal injury or loss of life. A. This appliance has a pilot which must be lighted by hand. When lighting the pilot, follow these instructions exactly. B. Before lighting smell all around the appliance area for gas. Be sure to smell next to the floor because some gas is heavier than air and will settle on the floor.
STANDING PILOT WIRING For Standing Pilot Ignition Wiring Optional Wall Switch Appliance Requirements Position the wall switch in the desired position on a wall. Run a maximum of 25 feet (7.8m) or less length of 18 A.W.G. minimum wire and connect it to the fireplace valve pigtails. WARNING DO NOT CONNECT 110-120 VAC TO THE GAS CONTROL VALVE OR THE APPLIANCE WILL MALFUNCTION AND THE VALVE WILL BE DESTROYED. WARNING DO NOT CONNECT THE 110-120 VAC TO THE WALL SWITCH OR THE CONTROL VALVE WILL BE DESTROYED.
STANDING PILOT TROUBLESHOOTING With proper installation and maintenance, your new Direct Vent Gas Fireplace will provide years of trouble-free service. If you do experience a problem, refer to the Trouble Shooting Guide below. This guide will assist a qualified service person in the diagnosis of problems and the corrective action to be taken. 1. 2. 3. Spark ignitor will not light pilot after repeated triggering of piezo ignitor button. a.
IPI ELECTRONIC SYSTEM OPERATING INSTRUCTIONS Attention: For shipping purposes, the Electronic Control Module and Receiver Plate assembly is loosely packaged near the left side of the appliance. It is necessary that the receiver plate assembly be secured to the left front flange of the appliance at the time of installation.
IPI ELECTRONIC SYSTEM WIRING DIAGRAM BLUE BLUE WHITE WHITE GREEN ( CPI/IPI SWITCH ORANGE ON/OFF SWITCH REMOTE RECEIVER OR (OPTIONAL) PILOT YELLOW WHITE + ON REMOTE - OFF ORANGE BLACK WHITE GAS CONTROL VALVE (GND) WHITE ( GREEN ( BLACK AC/DC POWER ADAPTOR RED BATTERY BLACK BACK-UP RED ELECTRONIC CONTROL MODULE BATTERY HOLDER If any of the original wire as supplied with this unit must be replaced, it must be replaced with equivalent gauge and temperature rated wire.
INTERMITTENT PILOT LIGHTING INSTRUCTIONS FOR YOUR SAFETY READ BEFORE LIGHTING WARNING: If you do not follow these instructions exactly, a fire or explosion may result causing property damage, personal injury or loss of life. A. This appliance has a pilot which must be lighted by hand. When lighting the pilot, follow these instructions exactly. B. Before lighting smell all around the appliance area for gas. Be sure to smell next to the floor because some gas is heavier than air and will settle on the floor.
INTERMITTENT CONTROL SYSTEM TROUBLESHOOTING Brief Description of the Components The gas valve is fitted with a manual HI/LO knob to allow for manual modulation of the gas outlet pressure to the appliance burner. The controls are designed to be used with either LPG or Natural Gas and can be converted by use of an OEM supplied conversion kit. The Digital Fireplace Control (DFC) is an automatic gas ignition system based on a single microcontroller core.
INTERMITTENT CONTROL SYSTEM TROUBLESHOOTING 1 If the DFC giving signal lock out: The board should be unlocked to reinitiate a pilot flame ignition (for the correct unlock sequence refer to the DFC Use and Installation Instructions). NO Is the DFC board in lock out? NO 1. Verify the electrical connections’ integrity and make sure they are in accordance with the relevant system wiring diagram. If necessary replace the wire harness. 2. Replace the DFC board. YES 1.
INTERMITTENT CONTROL SYSTEM TROUBLESHOOTING 2 Main burner lights when the pilot only should light. 1. Replace DFC board. 2. Replace the gas valve. YES 1. Verify the pilot flame fully engulfs the tip of the sense electrode. If not replace the pilot assembly. NO 2. Replace the pilot assembly. 3. Carefully clean the electrical connections of the sense cable, and the DFC board sense cable connection. Pilot holds the flame?. NO 4.
MAINTENANCE AND SERVICE Although the frequency of servicing and maintenance will depend on use and the type of installation, you should have a qualified service technician perform an appliance checkup at the beginning of each heating season. Specific guidelines regarding each appliance maintenance task are listed below. Cleaning IMPORTANT: TURN OFF THE GAS BEFORE SERVICING YOUR APPLIANCE. Frequency: After the first 3 to 4 hours of use. As necessary after initial cleaning.
ACCESSORIES The following accessory parts can be obtained from your Empire Comfort Systems dealer. If you need additional information beyond what your dealer can furnish, contact Empire Comfort Systems Inc., Nine Eighteen Freeburg Ave., Belleville, Illinois 62220.
PARTS VIEW 1 1 2 3 4 5 6 8 11 12 9 6 10 7 13 16 7 41 15 19 14 17 18 20 15 21 22 23 24 25 26 27 29 28 29 43 30 46 32 31 42 33 40 44 6 6 34 35 39 48 45 36 47 37 38 PARTS LIST INDEX NO. PART NO.
PARTS LIST INDEX NO. PART NO.
MASTER PARTS DISTRIBUTOR LIST To Order Parts Under Warranty, please contact your local Empire dealer. See the dealer locator at www.empirecomfort. com. To provide warranty service, your dealer will need your name and address, purchase date and serial number, and the nature of the problem with the unit. To Order Parts After the Warranty Period, please contact your dealer or one of the Master Parts Distributors listed below. This list changes from time to time.
APPLIANCE SERVICE HISTORY Date Dealer Name 29210-0-0911 Service Technician Name Service Performed/Notes Page 47
EMPIRE Comfort Systems Empire Comfort Systems Inc. 918 Freeburg Ave. Belleville, IL 62220 If you have a general question about our products, please e-mail us at info@empirecomfort.com. If you have a service or repair question, please contact your dealer. www.empirecomfort.