Empyre Elite Model 100 and 200 Installation and Operation Instructions
TABLE OF CONTENTS Introduction ........................................................................................................................................................ 3–4 The Empyre Elite Hot Water Furnace ............................................................................................................. 3 How The Empyre Elite Works ..........................................................................................................................
TABLE OF CONTENTS Maintenance ........................................................................................................................................................ 19 During Heating Season ................................................................................................................................ 19 End of Heating Season ................................................................................................................................ 19 Reference ........
INTRODUCTION The Empyre Elite Hot Water Furnace You have selected one of the best wood stoves/furnaces on the market today! It has been specially designed to produce highly efficient heat with emissions well below environmental standards, and we are proud to offer a 10 year limited warranty! To ensure maximum benefit from your new Empyre Elite furnace, read the Installation and Operation Instruction Manual cover to cover and follow all instructions carefully.
INTRODUCTION Model & Serial Number Information Locate and record the serial number in the space provided. See page 6 and 7 for location of decal on furnace. Have this information available when contacting the dealer for service, warranty or other information. Model No._______________________________ Serial No.
SAFETY Safety Precautions • The Empyre Elite furnace is designed to work in conjunction with another heat source. We recommend this furnace not to be used as a stand alone unit. Should the system fail or run out of wood, a backup system must be in place. • For best efficiency and cleanest burn use only seasoned firewood.
SAFETY Safety Alert Symbol Safety Decals The Safety Alert Symbol identifies important safety messages in the manual and on the furnace. When this symbol is present, be alert to the possibility of injury or death. Follow all instructions in the safety message given. This symbol means attention, be alert, and your safety is involved. Please read and follow directions to ensure safe practices when using the Empyre Elite furnace.
SAFETY 1. 3. 7. 4. 5. 6. 2.
FEATURES Identifying Main Components (see list of components on page 9) Identifying Main Components 1 3 2 4 47 46 12 45 5 11 10 48 6 9 8 7 13 14 42 15 16 43 44 29 41 27 40 30 28 26 17 39 18 38 31 20 19 21 22 25 19 32 23 33 24 34 35 37 8 36 EMPYRE ELITE INSTALLATION AND OPERATION MANUAL • 2011
INSTALLATION Identifying Main Components (see drawings on page 8) No.
INSTALLATION Chimney Installation Installation Instructions We recommend that the furnace be installed by a qualified installer. 1. Identify and remove components shipped in the furnace firebox or rear of furnace: water level indicator, ash rake, flue cleaning brush and rods, and lifting hook. Leg extensions, leg braces with bolt packages are optional. 2. Move the furnace by using the lifting hook or lifting from the bottom. CAUTION: Furnace is heavy. To make handling easier the brick may be removed.
INSTALLATION Supplying Make Up Air Low Water Temperature Protection Fireplaces, other furnaces, clothes dryers, exhaust fans, and other appliances all draw air from the room in which they are located. The Empyre Elite adds to that draw, making it important to ensure there is an adequate source of fresh air to offset these demands. Otherwise, a negative pressure may be created in the room and starve combustion in the furnace. 1. Determine the volume of space (cubic feet) in the room.
INSTALLATION Figure 3 - Return Water Temperature Control - using a 3 way valve on bypass loop - 1 pump system - pump to be ON at all times Figure 5 - Return Water Temperature Control - using a variable speed pump in bypass - pump has its own sensor to control speed of pump - increases flow in bypass Figure 4 - Return Water Temperature Control - using a mixing valve in bypass loop - only one pump required - valve works like thermostat in a car radiator Figure 6 - Simple Connection Forced Air or Radiant a
INSTALLATION Side Arm Installation COLD WATER SYMBOLS INDEX Figure 1 MIXED WATER PUMP BALL VALVE TEMPERING VALVE Hot Water THERMOMETER Used for bleeding air BOILER DRAIN CAUTION: Do not eliminate the existing temperature relief valve WATER HEATER Water heater drain SIDE ARM HEAT EXCHANGER To domestic heating system Supply from Empyre Elite furnace Use for filling system TEMPERING OR MIXING VALVE Have a qualified electrician and plumber check to ensure all connections to the furnace are made i
INSTALLATION Auxiliary Heat (Water to Water) Figure 1 Existing hot water furnace Water to water heat exchanger Pump Return Pump To baseboard, in-floor radiator, etc Supply Empyre Elite A regular furnace system is left intact and automatically cuts in when the Empyre Elite Indoor Furnace runs out of wood, Figure 1. 14 Note: The existing furnace functions as a standby. The aquastat on the standby furnace should be turned lower than the aquastat on the Empyre Elite.
INSTALLATION Figure 1 Vent opening and water level indicator 8. Add Pro-Fab approved water treatment through vent opening, Figure 1. 9. Check water level when water temperature is 170°F (77°C) and add water until level indicator shows full. Maintaining Proper Water Level When the water level is low, the Empyre Elite may be filled or topped up through the vent opening, Figure 1. Starting the Fire in the Hot Water Furnace KEEP THE VENT OPENING ON TOP OF THE FURNACE CLEAR OF ANY OBSTRUCTIONS.
OPERATION Understanding the Gasification Process of the Empyre Elite Wood Furnace Wood gasification is an amazingly clean burning and efficient process! It is a process where much of the solid fuel is converted to gases. These gases ignite and burn along with the solid fuel. A large percentage of wood is converted into gases. In order to burn these gases there must be the right amount of air, as well as temperatures of well over 1000ºF (538ºC).
OPERATION Larger diameter and irregular shaped logs are more likely to cause wood to hang up or ‘bridge.’ It is best to mix larger logs with smaller logs. 4. Inspect and clean any buildup in the exhaust area. 3. 6. Open ash clean out door and ensure the ash is cleared from the flues. Load wood into the firebox. Centre wood in the firebox. There should be a gap of several inches between the wood and both the front and back of the firebox.
OPERATION Blower Draft Setting The blower and flapper unit flap opening settings are predetermined by the factory and must NOT be altered. Altering these components could cause damage to the furnace and void the warranty. To replace any of these components you must contact your Empyre Elite dealer. NOTE: This is not a natural draft furnace. It is a forced air furnace where the blower controls the fire. Doors The Empyre Elite doors have an adjustable hinge and latch.
MAINTENANCE During Heating Season 1. Establish a daily routine for storage of fuel and care of the furnace. Check frequently for crusted ash buildup until experience shows how often cleaning is necessary. Be aware that the hotter the fire, the less creosote, and that weekly cleanings may be necessary in mild weather, even though monthly cleanings may be enough in the coldest months. Have a clearly understood plan in place in the event of a chimney fire. 2.
REFERENCE Operating the Digital Temperature Switch (DTS) DTS Technical Data Accuracy: ±1° Output: 16 Amp 1HP 240 Vac SPDT relay Supply voltage: 115 Vac ± 10% Display: 3-digit, red. DTS Programming Figure 1 DTS Description The digital temperature switch is designed for many heating and cooling applications. The probe temperature (Figure 1) is displayed on the bright 3-digit, red light emitting diode (LED). The user is able to adjust the damper on-off temperature set points using the front keypad.
REFERENCE
REFERENCE How to Correct a Sticking Flapper How to Remove and Reinstall How to Check if the Flapper is Sticking 1. If the fire burns well when loading door is open but dies out when door is closed. 2. If no or little exhaust is present at the chimney when furnace buzzer is on. (Open rear door to ensure blower is running.) How to Correct a Sticking Flapper 1. Check information to determine if the furnace is being operated properly. 2. Shut off furnace. 3.
REFERENCE Furnace Specifications Model 100 Heat Output (Peak)* Heat Output (8 Hour Burn)* Heat Output (12 Hour Burn)* Furnace Width Furnace Height Furnace Length Firebox Dimensions Firebox Volume Loading Door Opening Flue Collar Diameter Log Length Log Diameter Furnace Weight Water Capacity 125,000 BTU/hr 66,000 BTU/hr 45,000 BTU/hr 28 in 48 in 52 in 19w x 21h x 28d in 6.1 ft3 16 x 14 in 6 in 24 in 6 in 945 lb 60 US Gal. Model 200 37.0 KW/hr 19.3 KW/hr 13.
REFERENCE Model 100 Figure 1 - Unit Dimensions Figure 2 - Brick Layout
DWG. NO. PROPRIETARY PROPRIETARY AND CONFIDENTIAL AND CONFIDENTIAL 81663 DWG. NO. REFERENCE THE INFORMATION THECONTAINED INFORMATION IN THISDRAWING CONTAINED INISTHISDRAWING THE SOLE PROPERTY IS THE SOLE PROPERTY OF Pro-Fab Industries OF Pro-Fab ANY REPRODUCTION ANY REPRODUCTION IN PART OR AS AIN PART OR AS A Inc. Industries Inc. WHOLE WITHOUTWHOLE THE WRITTEN WITHOUT PERMISSION THE WRITTEN OF PERMISSION OF Pro-Fab Pro-Fab Industries Inc. Industries Inc. IS PROHIBITED. IS PROHIBITED.
TROUBLESHOOTING PROBLEM POSSIBLE CAUSE SOLUTION Blower will not come on. High limit switches may be shut off because the water temperature is higher than aquastat setting permits. Wait for the water to cool down. Reset snap disc, see page 8. No electricity. Check power supply. Blower overheated. Wait for blower to cool down. Flapper unit flap stuck shut. For information on a sticking flapper see page 22. Blower is on but no air in firebox. The water overheated and boiled over.
Empyre Elite Model 100 and 200 10 YEAR LIMITED WARRANTY Warranty service may only be performed by Pro-Fab Industries or a Pro-Fab Authorized Empyre Elite Furnace Dealer or a ProFab Authorized Empyre Elite Furnace Service Centre. PRO-FAB INDUSTRIES INC. WARRANTY Pro-Fab Industries Inc.
