HAND WINCH ASSEMBLY AND OPERATING INSTRUCTION AUTO BRAKE ISO 9001:2008 Patent Number ZL 2008 3 0166141.6 ZL 2008 3 0166142.0 ZL 2008 3 0166399.6 ZL 2008 3 0166400.5 ZL 2010 2 9180002.8 ZL 2010 2 9180028.2 ZL 2010 2 9180031.4 ZL 2010 2 0606524.2 ZL 2011 2 0244158.5 To prevent serious injury,read and understand all warnings and instructions before use. The technical data must be followed.
Contents HAND WINCH MODEL .................................................................................................. 1 (RBW1000/RBW1200/RBW1500) ............................................................................ 1 (RBW2000/RBW2500) .............................................................................................. 2 (RBW3500) ............................................................................................................... 3 (RBW1000F/RBW1200F/RBW1500F) ..........
Model:RBW1000/RBW1200/RBW1500 Model RBW1000 RBW1200 RBW1500 Capacity kgs lbs 454 1000 545 1200 681 1500 Gear ratio 3.5:1 4.3:1 5.1:1 Drum capacity cable belt ø4.76mm×15m 1x50mm×6m ø4.76mm×15m 1x50mm×6m ø4.76mm×15m 1x50mm×6m 01 Handle force(N) <160 <160 <200 N.W. (kgs) 3.1 3.3 3.
Model:RBW2000/RBW2500 Model RBW2000 RBW2500 Capacity kgs lbs 908 2000 1135 2500 Gear ratio 8.8:1 11:1 Drum capacity cable belt ø6.35mm×15m 1.2×50mm×6m ø6.35mm×15m 1.2×60mm×6.5m 02 Handle force(N) <200 <200 N.W. (kgs) 6.8 6.
Model:RBW3500 Model RBW3500 Capacity kgs lbs 1588 3500 Gear ratio 18.4:1 Drum capacity cable belt ø7mm×15m 03 1.2×60mm×6.5m Handle force(N) <200 N.W. (kgs) 8.
Model:RBW1000F/RBW1200F/RBW1300F/RBW1500F Free Spooling Model RBW1000F RBW1200F RBW1300F RBW1500F Capacity kgs lbs 454 545 590 681 1000 1200 1300 1500 Gear ratio 3.5:1 4.3:1 5.1:1 5.1:1 Drum capacity cable belt ø4.76mm×15m ø4.76mm×15m ø4.76mm×15m ø4.76mm×15m 04 1×50mm×4.5m 1×50mm×4.5m 1×50mm×4.5m 1×50mm×4.5m Handle force(N) <160 <160 <200 <200 N.W. (kgs) 3.1 3.4 3.4 3.
Model:RBW2000F/RBW2500F Free Spooling Model RBW2000F RBW2500F Capacity kgs lbs 908 2000 1135 2500 Gear ratio 8.8:1 11:1 Drum capacity cable belt ø6.35mm×15m 1.2×50mm×8m ø6.35mm×15m 1.2×50mm×8m 05 Handle force(N) <200 <200 N.W. (kgs) 6.8 6.
Model:RBW3500F Free Spooling Model RBW3500F Capacity kgs lbs 1588 3500 Gear ratio 18.4:1 Drum capacity cable belt ø7mm×15m 06 1.2×60mm×6.5m Handle force(N) <200 N.W. (kgs) 8.
Model:RWS2000 Three Height Settings Model RWS2000 Capacity kgs lbs 908 2000 Gear ratio 8.8:1 Drum capacity cable belt ø6.35mm×15m 1.2×50mm×8m 07 Handle force(N) <200 N.W. (kgs) 6.8 4.
Model:RWC1200 Winch Console Model Capacity kgs lbs RWC1200 545 1200 N.W. Inner carton (kgs) (cm) 4.4 19.5×15×14 Outer carton pcs/ (cm) carton 41×31×28 8 G.W. (kgs) 38 Model:RSS2000 Separate Stand for Winch Model RSS2000 Capacity kgs lbs 908 2000 N.W. Inner carton (kgs) (cm) 5.1 Outer carton (cm) 20.5×13.5×24.5 63×26×28.5 08 pcs/ carton 6 G.W.
SAFETY WARNING AND PRECAUTION 1. KEEP W ORK AREA CLEAN AND DRY Cluttered, damp or wet areas invite injuries. 2. KEEP CHILDREN AWAY FROM W ORK AREA Do not allow children to handle this winch. 3. DO NOT USE THIS W INCH IF UNDER THE INFLUENCE OF ALCOHOL OR DRUGS Read w a rn in g la b e ls o n th e w in ch to d e te rmin e if yo u r ju d g eme n t o f re fle xe s a re imp a ire d w h ile taking drugs. If th e re is a n y d o u b t, d o n o t attempt to use this winch. 4.
10.MAINTENANCE Fo r yo u r sa fe ty, se rvi ce a n d ma i n te n a n ce sh o u l d b e p e rfo rme d regularly by a qualified technician. WARNING: The warnings, precautions and instructions discussed in this Manual cannot cover all possible conditions and situations that may occur. It must be understood by the operator that common sense and caution a r e fa c tor s w hic h c a nnot be built into this pr oduc t, but m us t be s upplie d by the oper a tor.
SPECIAL WARNINGS AND PRECAUTIONS 1 . C A U TION : N e ve r e xce e d th e ma ximu m lo a d ca p a city sp e cifie d o n p a g e 2 - 8 fo r e a ch mo d e l. 2 times the cable diamet er 2 . A U TOMATIC MEC H A N IC A L B R A K E R EQU IR EMEN T Th e min imu m tra ctive force (pulling load) required for a proper b ra kin g fu n ctio n o n th e w in ch is 5 5 lb s (2 5 kg s). W ith o u t th is min imu m lo a d , th e b ra kin g fu n ctio n w ill n o t ta ke p la ce . 3 .
6 . A LWAYS U SE PR O PER C O U PLIN G S W H EN C O N N EC TIN G TH E W IN C H C A B LE H O O K TO A LO A D . 7 . MA K E SU R E TH E W IN C H B A SE IS PR O PER LY B O LTED TO A STR U C TU R E (O R VEHICLE)THAT CAN HO LD W INCH AND W INCH LO A D Failure to bolt down the winch properly can result in personal injury a n d /o r p ro p e rty d a ma g e . 8 . DO NO T USE ANY ATTACHMENTS to extend the length of the winch ca b l e . 9 .
ASSEMBLY C R A N K H A N D LE A SSEMB LY: In se rt th e h e xa g o n so cke t o f th e C ra n k H a n d le o n to th e h e xag o n e n d o f th e Ma in D rive Axle . (Fig .3 ) Scre w tig h tly u sin g th e e n clo se d scre w (n u t) a n d H e x-ke y.(Fig .4 ) F ig .3 F ig .4 FITTIN G TH E C A B LE: In se rt th e Ste e l C a b le (not included, supplied to special order) th ro u g h th e sq u a re h o le fro m in sid e to o u tsid e .
Tighten the Nut with a turning to rq u e o f 5 -1 0 N M (fi g .8 ). Replace the Cable Anchor each time when the Cable is replaced. F ig .8 Th e ca b l e mu st b e p re sse d b y a C a b l e C l a mp i n to th e e ye o f Sp ri n g L a tch H o o k w i th a G ro mme t Th i mb l e o n . (Fi g .9 ) Spring Latch Hook Grommet Thimble Cable Clamp Cable F ig .9 FITTIN G B ELT w ith Fitting B a r Th e w i n ch i s d e si g n e d to fi t a b e l t a s w e l l a s a ca b l e .
WA R N IN G Th e b e lt b re a kin g stra in mu st b e a t le a st 3 time s th e p u llin g capacity and 7 time s th e liftin g ca p a city o f th e w in ch. FITTIN G POSITION OR D IR EC TION OF OPER ATION Fittin g th e w in ch w ith th e fle e t a n g le n o mo re th a n 4 ° (Fig .1 2) F ig .
OPERATION 1 . Lifting, Pulling Tu rn th e C ra n k H a n d le clo ckw ise . 2 . Stopping Th e lo a d ca n b e sto p p e d in a n y p o sitio n simp ly b y le ttin g g o o ff th e C ra n k H a n d le . 3 . Lowe r ing, C a ble r e le a s ing Tu rn th e C ra n k H a n d le a n ti-clo ckw ise to lo w e r th e lo a d o r rele a sin g th e ca b le .Th e a u to ma tic b ra ke ca n p re ve n t th e C ra n k H a n d le fro m kickin g b a ck.
OPERATION MODEL:RBW1000F, RBW1200F, RBW1500F, RBW2000F, RBW2500F,RBW3500F 1 . Lifting, Pulling Turn the Crank Handle(Handle Assembly) clockwise. 2 . Stopping The load can be stopped in any position simply by letting go off the Crank Handle. 3 . Lowe r ing Tu rn th e C ra n k H a n d le a n ti-clo ckw ise to lo w e r th e lo a d . Th e a u to matic brake can prevent the Crank Handle from kicking back. WA R N IN G: The brake function will only be activated by a minimum load of 25kgs.
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