User Manual

ManualsBrandsEnergenics ManualsHardwareMLF-4545

www.energenics.com

1470 Don Street • Naples, Florida 34104 Telephone: (239) 643-1711

Fax: (239) 643-6081

Customer Service: (800) 944-1711

2007 Planning, Installation & Operation Manual

For MLF-2020 through MLF-4545

Descriptions Page

Important Installation Considerations 1

Installation Options: 2-3

Plan A (Ceiling Suspended) 4

Plan B (Floor Mounted on Tower) 5

Plan C (Floor Mounted) 6

Plan D (Roof Mounted Lint Drop to Floor) 7

Plan E (Roof Mounted Lint Barrel on Roof) 8

Description of Filter Operation 9

Receiving and Installation 10

Warnings and Cautions 11

Utility Requirements 12

Dimensions and Erections 13-16

Sheet Metal Installation 17

MLF-Install (Installed Hardware Schematic) 18

Fire Suppression Water System 19

Connection Requirements (Top View) 20

Connection Requirements (Side View) 21

UL® Lint Filter Control Wiring Diagram 22

Yaskawa P7 VFD (Inverter) Wiring Diagram W/Parameters (Enclosed Box) 23

Yaskawa P7 VFD (Inverter) Wiring Diagram W/Parameters (No Enclosure) 24

Saftronics/Emerson VFD (Inverter) Wiring Diagram (Enclosed Box) 25

Saftronics/Emerson VFD (Inverter) Parameters (Enclosed Box) 26

Saftronics/Emerson VFD (Inverter) Parameters (No Enclosure) 27

Yaskawa V74X VFD (Inverter) Parameters (No Enclosure) 28

Maintenance Requirements 29

Summary of content (30 pages)

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www.energenics.
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Important Installation Considerations All Milnor/Energenics Lint Collectors can be mounted indoors or outdoors. If it is mounted outdoors we recommend our Side Discharge or a field installed swept radius elbow (Gooseneck). Do not use a conical cap on the filter exhaust discharge. All solenoid valves should be located inside the building. Also, mount the supplied air pressure gauge at the blowdown pipe on top of the filter.
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INSTALLATION OPTIONS CEILING SUSPENDED A • • • • • • Allows minimum duct elevation changes, least elbows, and straightest duct runs. Threaded rod suspension. Ducting to floor level for lint collection with Energenics flexible connector to 55 gallon drum. Controls mounted on wall or beam at shoulder height. 48 inch roof penetration and duct, gooseneck duct on the roof or Optional Energenics’ supplied side discharge. Energenics side discharge available for inside mounting and exhausting out the side wall.
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ROOF MOUNTED LINT DROPPED TO LAUNDRY FLOOR D • • • • • Installer must supply roof curb to support the 1,500 lb. filter. Guy wires may be required for additional support from high winds. Duct to the laundry floor for lint collection in 55 gallon drum with Energenics supplied flexible connector. Controls and air and water valves must be mounted inside. Controls at shoulder level, valves near the ceiling and roof penetration.
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DESCRIPTION OF LINT FILTER OPERATION Your newMilnor/ Energenics Lint Filter operated with a UL approved control represents the most advanced features available in the laundry industry to date. The following list the functions and mode of operation: Blowdown (cleaning) – The Lint Filter will monitor the system backpressure and automatically initiate the blowdown cycle.
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Receiving and Installation Before you sign the Bill of Lading: 1. Receiving- Inspect units inside and out for signs of damage Verify all components are delivered per the Bill of Materials. Report damage to Energenics and the carrier IMMEDIATELY. Note ALL damage on the Bill of Lading. This is your responsibility and you must file all claims. The filter is fully assembled and ready for installation. The control, valves, and flex connector are in the cardboard box. 2.
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Warning and Caution You have purchased the finest lint filter available for your facility. Please follow these instructions to ensure a safe long life for your filter and facility. FAILURE TO FOLLOW THESE INSTRUCTIONS CAN RESULT IN AN UNSAFE OPERATING CONDITION, INCLUDING THE POSSIBILITY OF FIRE. DO NOT OPERATE ANY DRYER CONNNECTED TO THIS FILTER WITHOUT BEING CERTAIN THE FILTER STARTUP HAS BEEN COMPLETED AND THE FILTER IS IN OPERATING CONDITION. Insure it is installed in compliance with local codes.
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MLF-UTILITY REQUIREMENTS ELECTRICAL 120 VAC 240 VAC Model FILTER FILTER CONTROL CONTROL MLF5 AMPS 2.5 AMPS 2020 MLF5 AMPS 2.5 AMPS 3630 MLF5 AMPS 2.5 AMPS 3636 MLF5 AMPS 2.5 AMPS 4545 240 VAC 480 VAC INVERTER/FAN INVERTER/FAN 12.8 AMPS 6.4 AMPS 12.8 AMPS 6.4 AMPS 24.4 AMPS 12.2 AMPS 24.4 AMPS 12.2 AMPS COMPRESSED AIR LINT FILTER CONSUMES 30 CUBIC FEET OF 100 PSI COMPRESSED AIR DURING 10 SECOND DURATION BLOWDOWN APPROXIMATELY EVERY 15 MINUTES DURING PLANT OPERATION.
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WITH FAN & RAINHOOD ADDS 220 LBS 13
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WITH FAN ADDS 370 LBS WITH FAN & RAINHOOD ADDS 630 LBS 14
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WITH FAN ADDS 425 LBS WITH FAN & RAINHOOD ADDS 545 LBS 15
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MLF-4545 WITH FAN ADDS 425 LBS. MLF 4545 WITH FAN AND RAINHOOD ADDS 630 LBS.
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SAFTRONICS/EMERSON PARAMETERS (ENCLOSED BOX) Parameter Comparison Listing Project: My Project : evalentin Drive Name: Drive (Commander SK) Drive Mode: Open loop Drive Address: 1 Parameter 01.41 01.51 02.04 02.11 05.07 05.08 05.14 05.15 05.34 05.50 06.09 06.40 07.06 07.14 08.22 08.23 08.24 11.21 11.44 14.03 14.04 14.05 14.06 14.08 14.09 14.11 14.14 14.16 18.
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SAFTRONICS/EMERSON PARAMETERS (NO ENCLOSURE) 00.03 00.04 00.06 00.08 00.10 00.16 00.23 00.24 00.27 00.30 00.39 00.32 00.33 00.41 00.42 01.01 01.14 01.15 01.28 01.
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MAINTENANCE REQUIREMENTS The frequency of your maintenance requirements depends upon the number of hours of operation and upon variances in your product output. For a single-shift operation, without special problems, the frequency recommended below should suffice. You should set your own schedule based on your experience. 1. WEEKLY Visually inspect the filter inside and outside, its controls and their operation. At time of such inspection, note and correct any discrepancies from normal operation. 2.