Owners manual

INSTRUCTION SHEET FOR SET #4-4107
1131 VIA CALLEJON, SAN CLEMENTE, CA 92673
R
REMOVAL
*Spray generously all nuts to be removed with your favorite rust
buster.
1. Remove bolts of mounts from inside of cab. Remove bolts
from one side at a time, leave other side loose.
2. The body mounts are pressed together by a flair fit from the
factory. A simple “puller” assembly can be made with a tube
and some washers. (See pic). Placing the OEM bolt thru the
“puller” assembly and tightening it will free the body mounts
from the frame.
3. Remove OEM bushings.
4. Reinstall with new bushings supplied.
5. Tighten all bolts to factory specifications.
POSITION #3
POSITION #2
POSITION #1
Read this instruction sheet thoroughly before initiating any work!
It is recommended that if you are unfamiliar with this type of work that you refer to a qualified service center
specializing in this type of work. It is also recommended that if you choose to do this work yourself that a factory
service manual be obtained for the proper procedures pertaining to removal, replacement and proper torque
specifications for your vehicle. This instruction set is intended as a guideline for the safe installation of Energy
Suspension’s polyurethane bushings, once you have removed the factory components from your vehicle.
OEM
Washer/sleeve
OEM
Washer/sleeve
OEM
Washer/sleeve
Frame
Frame
4063
4063
4061
4062
4062
4061
4065
4060
4060
4065
4064
4064
2” WASHER
SUPPLIED
Mount
Position
Diagram
1
2
3
NOTE: Be sure on disassembly to note
the quantity and positions of any shims
that may have been inserted for body
alignment. These shims will have to be
reused to insure proper body alignment.
Tube
Washers
OEM bolt
17027 16/JAN/07 BRH
Updated 8/JAN/03 BRH Updated 23/JAN/04 BRH
Updated 14/JAN/05 BRH Updated 10/JAN/06 BRH
Updated 2/JAN/07 BRH
2007 Energy Suspension. All rights reserved.2007 Energy Suspension. All rights reserved.
CC
May not be reproduced, in any form, or by any means,
without the written consent of Energy Suspension.
May not be reproduced, in any form, or by any means,
without the written consent of Energy Suspension.