973 TO 2008 Publication No: EN-CYC-SG-003 - December 2008
EnerSys® Value-Added Services In addition to our manufacturing capability, EnerSys® is proud to provide its customers with the following services: Wherever the world needs stored energy, EnerSys® is there. Powered by more than 100 years of expertise, EnerSys® is the world’s largest industrial battery manufacturer, operating 21 facilities worldwide.
C Y C L O N ® B A T T E R Y S E L E C T I O N G U I D E TABLE OF CONTENTS Company background EnerSys®.................................................................................................................... 2 Services and applications ......................................................................................... 2 Features and benefits ...............................................................................................
Powerful design Resealable safety valve A 50-PSI vent lets gases escape, then automatically reseals, so there’s no risk of excessive gas accumulation within the battery, or “dry out” failure from repeated recharges. Pure lead plates Made from 99.99% pure lead, CYCLON® battery plates are extremely thin, so they offer more surface area than conventional batteries – and far more power.
Features and Benefits Sealed pure-lead cells were invented by the Gates Corporation in 1973. The purity of the materials used is key to supporting the CYCLON® battery's performance benefits. A longer service life, meaning fewer replacements and the cost associated with it, combined with higher reliability and fewer system failures, result in a lower long-term cost of ownership to the end user or equipment owner. What are the advantages of EnerSys® technology? 1.
The pure lead advantage Each plastic Monobloc consists of Single Cell elements, internally connected to provide a 4 or 6 volt unit. Monoblocs or Single Cells can be connected in series or parallel to achieve the required voltage or capacity. Monoblocs and Single Cells are supplied with spade terminals making electrical connections quick and easy. Additionally, EnerSys® products offer the highest vent pressure in the market.
Capacity as a function of temperature for CYCLON® Battery Single Cells & Monoblocs (use graph up to 40°C for Monoblocs) Charging recommendations: Broadly speaking, a battery may be recharged using either a constant voltage (CV) charger or a constant current (CC) charger, or a modification of either or both of these. State of charge for CYCLON® Battery Single Cells & Monoblocs The exact regime chosen generally depends upon the time and economic constraints imposed by the system.
There is no need to limit the inrush current to the battery during constant voltage charging. The low internal resistance of EnerSys® CYCLON® battery Single Cells and Monoblocs allows for large inrush current without damage. Most current waveforms are not pure DC nor are they pure sine waves. Therefore, consult the EnerSys Application Support Department for assistance when evaluating the charger current waveforms for your specific application.
CYCLON® Battery Single Cell CYCLON® battery standard descriptions CYCLON battery cells are ideal for small ampere-hour applications up to 25Ah. The sealed-lead construction uses a starved-electrolyte system and a patented grid-alloy providing numerous advantages. Standard batteries are offered based on combinations of the previously described CYCLON battery cells and are available in 6 and 12 volt configurations with capacities ranging from 2.5Ah to 25Ah.
Lead Wires Stranded copper wire with insulation meeting UL1015 specifications (Red +, Black -). Standard leads extend 9 inches outside the battery pack. Ends are stripped and dipped in wax, which must be removed before use. Varying lead lengths and gauges are also available; please specify to your EnerSys® Territory Manager or battery assembler.
CYCLON® Battery Single Cell standard assemblies CYCLON® Battery 6 Volt 1x3 Shrink Wrap Product Number 0810-0102 0810-0103 0860-0102 0860-0103 0800-0102 0800-0103 0850-0102 0850-0103 Description 2.5Ah D Dbl. Slot 2.5Ah D 4.5Ah DT Dbl. Slot 4.5Ah DT 5.0Ah X Dbl. Slot 5.0Ah X 8.0Ah E Dbl. Slot 8.0Ah E Length in. mm 4.05 4.05 4.05 4.05 5.25 5.25 5.25 5.25 102.9 102.9 102.9 102.9 133.4 133.4 133.4 133.4 Width in. mm 1.48 1.48 1.48 1.48 1.87 1.87 1.87 1.87 37.6 37.6 37.6 37.6 47.5 47.5 47.5 47.5 Height in.
CYCLON® Battery BC Single Cell performance specifications Constant current discharge/amps to 1.67Vpc @ 25°C DURATION Products 5 min 10 min 15 min 30 min 60 min 90 min 5 hr 8 hr 10 hr 20 hr BC cell (2.5Ah) 118.3 72.8 54.3 32.2 19.3 14.0 4.85 3.14 2.55 1.33 Constant current discharge/watts per cell to 1.67Vpc @ 25°C DURATION Products 5 min 10 min 15 min 30 min 60 min 90 min 5 hr 8 hr 10 hr 20 hr BC cell (2.5Ah) 197.3 142.4 105.5 63.5 36.8 25.6 9.20 6.04 4.95 2.
CYCLON® Battery Single Cell mechanical specifications (E, G, H & J - Maximum) DIMENSIONS Products A in. B mm in. C mm in. D E in. mm mm F mm in. in. G mm H in. mm I in. mm J in. mm Weight oz. gm D cell 0.27 6.9 0.51 13.0 0.187 4.75 22° 0.27 6.9 0.025 0.64 2.41 61.2 0.05 1.3 0.13 3.3 1.35 34.3 6.28 178.0 DT cell 0.27 6.9 0.51 13.0 0.187 4.75 22° 0.27 6.9 0.025 0.64 3.78 96.0 0.05 1.3 0.13 3.3 1.35 34.3 9.68 274.4 X cell 0.29 7.4 0.61 15.5 0.250 6.35 22° 0.
CYCLON® Battery Single Cell constant current (CC) discharge CYCLON® Battery Single Cell constant power (CP) discharge 14 www.enersys-emea.
CYCLON® Battery 4V/6V Monobloc performance specifications 4V & 6V Constant current discharge/amps to 1.67Vpc @ 25°C DURATION Products 5 min 10 min 15 min 30 min 60 min 90 min 5 hr 8 hr 10 hr 20 hr D cell (2.5Ah) 14.3 8.1 5.9 3.4 1.9 1.4 .48 .32 .26 .13 X cell (5.0Ah) 28.9 18.1 13.5 7.1 4.0 2.8 1.0 .61 .52 .26 E cell (8.0Ah) 41.7 26.4 19.0 11.0 6.2 4.4 1.6 1.0 .81 .42 4V & 6V Constant power discharge/watts per cell to 1.
CYCLON® Battery 4V/6V Monobloc standard assemblies CYCLON® Battery 4 Volt Monoblocs Product Number Length in. mm Description Width in. mm Height in. mm Weight lbs. kg 0819-0010 4V, 2.5Ah Monobloc 3.13 79.5 1.81 46.0 2.75 69.9 .80 .36 0809-0010 4V, 5.0Ah Monobloc 3.80 96.5 2.12 53.8 3.02 76.7 1.62 .74 0859-0010 4V, 8.0Ah Monobloc 3.81 96.8 2.13 54.1 4.00 101.6 2.11 .96 CYCLON® Battery 6 Volt Monoblocs Product Number Description Length in. mm Width in. mm Height in.
CYCLON® Battery 4V Monobloc mechanical specifications (A, B & C - maximum) DIMENSIONS Products A in. mm in. B mm C D Monobloc 2.75 69.9 3.13 79.5 1.81 46.0 .61 X Monobloc 3.02 76.7 3.80 96.5 2.12 53.8 E Monobloc 4.00 101.6 3.81 96.8 2.13 54.1 in. mm D in. mm E Weight lb. kg Tabs in. mm in. 15.5 1.23 31.2 .80 .36 .187x.025 4.75x0.64 mm .73 18.5 1.45 36.8 1.62 .74 .250x.025 6.35x0.64 .73 18.5 1.45 36.8 2.11 .96 .250x.025 6.35x0.
4V/6V Monobloc constant current (CC) curves to 1.67Vpc 4V/6V Monobloc constant power (CP) curves to 1.67Vpc 18 www.enersys-emea.
ENERSYS® STANDARD PRODUCT LIST SINGLE CELL (sc) PART NUMBER DESCRIPTION VOLTAGE 10 Hr RATE PERFORMANCE SPECIFICATIONS MECHANICAL SPECIFICATIONS 0810-0004 0860-0004 D Single Cell (Dsc) 2V 2.5Ah Page 10 Page 13 DT Single Cell (DTsc) 2V 4.5Ah Page 10 Page 13 0800-0004 X Single Cell (Xsc) 2V 5.0Ah Page 10 Page 13 0850-0004 E Single Cell (Esc) 2V 8.0Ah Page 10 Page 13 0840-0004 J Single Cell (Jsc) 2V 12.0Ah Page 10 Page 13 0820-0004 BC Single Cell (BCsc) 2V 25.
SINGLE CELL STANDARD BATTERY DESIGNS (continued) PART NUMBER DESCRIPTION VOLTAGE 10 Hr RATE SPECIFICATIONS PERFORMANCE SPECIFICATIONS MECHANICAL 0800-0008 2x3 Xsc, double slot, ABS case 12V 5.0Ah Page 10 Page 11 0800-0047* 2x3 Xsc, Styrene case, leads 12V 5.0Ah Page 10 Page 11 0850-0108 1x6 Esc, double slot, shrink wrap 12V 8.0Ah Page 10 Page 11 0850-0109 1x6 Esc, shrink wrap, leads 12V 8.0Ah Page 10 Page 11 0850-0114 2x3 Esc, double slot, shrink wrap 12V 8.
