SELECTION GUIDE
C Y C L O N ® B atte r y S elect i on G u i d e Table of Contents Company background EnerSys®..................................................................................................................... 3 Services and applications.......................................................................................... 3 Features and benefits................................................................................................
EnerSys® Value-Added Services In addition to our manufacturing capability, EnerSys® is proud to provide its customers with the following services: Customised manufacturing design Battery recycling Online technical information Charging support Product testing On-site technical seminars Battery samples Application engineering Technical documentation Charger evaluation to determine compatibility with CYCLON® batteries Applications Batteries from the EnerSys “pure lead” family are used in a wide variety of
Powerful design Resealable safety valve A 50-PSI vent lets gases escape, then automatically reseals, so there’s no risk of excessive gas accumulation within the battery, or “dry out” failure from repeated recharges. Pure lead plates Made from 99.99% pure lead, CYCLON® battery plates are extremely thin, so they offer more surface area than conventional batteries – and far more power.
Features and Benefits Sealed pure-lead cells were invented by the Gates Corporation in 1973. The purity of the materials used is key to supporting the CYCLON® battery's performance benefits. A longer service life, meaning fewer replacements and the cost associated with it, combined with higher reliability and fewer system failures, result in a lower long-term cost of ownership to the end user or equipment owner. 5.
The pure lead advantage CYCLON® single cells and monoblocs are classified as “non spillable batteries” and are excepted from comprehensive hazardous packaging requirements. When shipped from the point of manufacture the product complies with the relevant requirements of IATA and 49 CFR 173.159(d), specifically CYCLON® product has been tested and found to comply with IATA Packing instruction 806 and Special Provision A67.
Capacity as a function of temperature for CYCLON® Battery Single Cells & Monoblocs (use graph up to 40°C for Monoblocs) State of charge for CYCLON® Battery Single Cells & Monoblocs Charging recommendations: Broadly speaking, a battery may be recharged using either a constant voltage (CV) charger or a constant current (CC) charger, or a modification of either or both of these. The exact regime chosen generally depends upon the time and economic constraints imposed by the system.
There is no need to limit the inrush current to the battery during constant voltage charging. The low internal resistance of EnerSys® CYCLON® battery Single Cells and Monoblocs allows for large inrush current without damage. Most current waveforms are not pure DC nor are they pure sine waves. Therefore, consult the EnerSys® Application Support Department for assistance when evaluating the charger current waveforms for your specific application.
CYCLON® Battery Single Cell CYCLON® battery standard descriptions CYCLON® battery cells are ideal for small ampere-hour applications up to 25Ah. The sealed-lead construction uses a starved-electrolyte system and a patented grid-alloy providing numerous advantages. Standard batteries are offered based on combinations of the previously described CYCLON® battery cells and are available in 6 and 12 volt configurations with capacities ranging from 2.5Ah to 25Ah.
Lead Wires Stranded copper wire with insulation meeting UL1015 specifications (Red +, Black -). Standard leads extend 9 inches outside the battery pack. Ends are stripped and dipped in wax, which must be removed before use. Varying lead lengths and gauges are also available; please specify to your EnerSys® Territory Manager or battery assembler.
CYCLON® Battery Single Cell standard assemblies CYCLON® Battery 6 Volt 1x3 Shrink Wrap Product Number Description 0810-0102 0810-0103 0860-0102 0860-0103 0800-0102 0800-0103 0850-0102 0850-0103 2.5Ah D Dbl. Slot 2.5Ah D 4.5Ah DT Dbl. Slot 4.5Ah DT 5.0Ah X Dbl. Slot 5.0Ah X 8.0Ah E Dbl. Slot 8.0Ah E Length mm Width mm Height mm Weight kg Leads 102.9 102.9 102.9 102.9 133.4 133.4 133.4 133.4 37.6 37.6 37.6 37.6 47.5 47.5 47.5 47.5 67.6 67.6 102.4 102.4 79.2 79.2 106.4 106.4 .56 .57 .94 .95 1.
CYCLON® Battery BC Single Cell performance specifications Constant current discharge/amps to 1.67Vpc @ 25°C DURATION Products 5 min 10 min 15 min 30 min 60 min 90 min 5 hr 8 hr 10 hr 20 hr BC cell (2.5Ah) 118.3 72.8 54.3 32.2 19.3 14.0 4.85 3.14 2.55 1.33 Constant current discharge/watts per cell to 1.67Vpc @ 25°C DURATION Products 5 min 10 min 15 min 30 min 60 min 90 min 5 hr 8 hr 10 hr 20 hr BC cell (2.5Ah) 197.3 142.4 105.5 63.5 36.8 25.6 9.20 6.04 4.95 2.
CYCLON® Battery Single Cell mechanical specifications (E, G, H & J - Maximum) DIMENSIONS Products A mm B mm C D E mm mm F mm G mm H I mm mm J mm Weight gm D cell 6.9 13.0 4.75 22° 6.9 0.64 61.2 1.3 3.3 34.3 178.0 DT cell 6.9 13.0 4.75 22° 6.9 0.64 96.0 1.3 3.3 34.3 274.4 X cell 7.4 15.5 6.35 22° 8.6 0.64 72.9 1.5 3.6 44.5 362.0 E cell 7.4 15.5 6.35 22° 8.6 0.64 100.1 1.5 3.6 44.5 489.9 J cell 8.1 18.8 7.92 22° 12.4 0.81 123.2 1.3 3.8 51.
CYCLON® Battery 4V/6V Monobloc performance specifications 4V & 6V Constant current discharge/amps to 1.67Vpc @ 25°C DURATION Products 5 min 10 min 15 min 30 min 60 min 90 min 5 hr 8 hr 10 hr 20 hr D cell (2.5Ah) 14.3 8.1 5.9 3.4 1.9 1.4 .48 .32 .26 .13 X cell (5.0Ah) 28.9 18.1 13.5 7.1 4.0 2.8 1.0 .61 .52 .26 E cell (8.0Ah) 41.7 26.4 19.0 11.0 6.2 4.4 1.6 1.0 .81 .42 4V & 6V Constant power discharge/watts per cell to 1.
CYCLON® Battery 4V/6V Monobloc standard assemblies CYCLON® Battery 4 Volt Monoblocs Product Number Description Length mm Width mm Height mm Weight kg 0819-0010 4V, 2.5Ah Monobloc 79.5 46.0 69.9 .36 0809-0010 4V, 5.0Ah Monobloc 96.5 53.8 76.7 .74 0859-0010 4V, 8.0Ah Monobloc 96.8 54.1 101.6 .96 Product Number Description Length mm Width mm Height mm Weight kg 0819-0012 6V, 2.5Ah Monobloc 113.8 46.0 69.9 .52 0809-0012 6V, 5.0Ah Monobloc 139.2 53.8 76.7 .
CYCLON® Battery 4V Monobloc mechanical specifications (A, B & C - maximum) DIMENSIONS Products A mm B mm C D mm mm E mm Weight kg Tabs mm D Monobloc 69.9 79.5 46.0 15.5 31.2 .36 4.75x0.64 X Monobloc 76.7 96.5 53.8 18.5 36.8 .74 6.35x0.64 E Monobloc 101.6 96.8 54.1 18.5 36.8 .96 6.35x0.64 CYCLON® Battery 6V Monobloc mechanical specifications (A, B & C - maximum) DIMENSIONS Products A mm D Monobloc 69.
EnerSys® standard product list SINGLE CELL (sc) PART NUMBER DESCRIPTION VOLTAGE 10 Hr RATE 0810-0004 D Single Cell (Dsc) 2V 2.5Ah PERFORMANCE SPECIFICATIONS MECHANICAL SPECIFICATIONS Page 10 Page 13 0860-0004 DT Single Cell (DTsc) 2V 4.5Ah Page 10 Page 13 0800-0004 X Single Cell (Xsc) 2V 5.0Ah Page 10 Page 13 0850-0004 E Single Cell (Esc) 2V 8.0Ah Page 10 Page 13 0840-0004 J Single Cell (Jsc) 2V 12.0Ah Page 10 Page 13 0820-0004 BC Single Cell (BCsc) 2V 25.
SINGLE CELL STANDARD BATTERY DESIGNS (continued) PART DESCRIPTION VOLTAGE NUMBER 10 Hr RATE SPECIFICATIONS PERFORMANCE SPECIFICATIONS MECHANICAL 0800-0008 2x3 Xsc, double slot, ABS case 12V 5.0Ah Page 10 Page 11 0800-0047* 2x3 Xsc, Styrene case, leads 12V 5.0Ah Page 10 Page 11 0850-0108 1x6 Esc, double slot, shrink wrap 12V 8.0Ah Page 10 Page 11 0850-0109 1x6 Esc, shrink wrap, leads 12V 8.0Ah Page 10 Page 11 0850-0114 2x3 Esc, double slot, shrink wrap 12V 8.
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EnerSys EMEA EH Europe GmbH Löwenstrasse 32 8001 Zürich Switzerland EnerSys Asia 152 Beach Road Gateway East Building Level 11 189721 Singapore Tel: +65 6508 1780 Distributed by: © 2014 EnerSys. All rights reserved. Trademarks and logos are the property of EnerSys and its affiliates unless otherwise noted. Publication No. EN-CYC-SG-004 June 2014 - Subject to revision without prior notice. E.&O.E. www.enersys-emea.
The building blocs providing optimum reliability for customised and specialist battery applications • Wide temperature operating range (-65°C to +80°C) • Extremely low self-discharge rate providing up to 2 years shelf-life • Pure lead design offers highest recharge efficiency • Very high cycle life delivers up to 300 cycles (100% Depth of Discharge) • Greatest high-rate power density, per unit weight • Up to 10-year design life at 25°C* • Proven in-the-field technology and UL recognised components *C5 rate,
CYCLON® Battery Product Family (All capacities at 10 hr. rate 25°C to 1.67Vpc) CYCLON® Battery 2V Single Cell: Products Capacity D cell Internal res. of fully charged cell mΩ @ 25°C 2.5Ah Nominal short circuit current for Diameter Height charged cell mm mm 5.0 400A 34.3 DIMENSIONS Height with terminals mm Weight g Tabs mm 61.2 68.1 178.0 4.75x0.64 DT cell 4.5Ah 5.0 400A 34.3 96.0 102.9 274.4 4.75x0.64 X cell 5.0Ah 3.5 570A 44.5 72.9 81.5 362.0 6.35x0.
