INSTALLATION & OPERATION MANUAL Pellet Stove MODELS 25-PDVC / 55-SHP10 / 55-TRP10 SAVE THESE Manufactured By: England’s Stove Works, Inc.
TABLE OF CONTENTS Introduction Auger Bearings & Shafts ....................... 17 Precautionary Statements ........................ 3 Convection Blower ................................ 17 Message from Us ..................................... 4 Combustion Blower ............................... 17 Read Before Getting Started .................... 5 Vacuum Switch ..................................... 18 Important Information .............................
INSTALLATION & OPERATION MANUAL MODEL NUMBERS: 25-PDVC 55-SHP10 55-TRP10 Thank you for purchasing this product from a fine line of heating equipment. We wish you many years of safe heating pleasure with your new heating appliance. Save These Instructions. IMPORTANT: IF YOU HAVE A PROBLEM WITH THIS UNIT DO NOT RETURN IT TO THE DEALER. CONTACT TECHNICAL SUPPORT @ 1-800-245-6489.
A letter from our Technical Support Department: Thank you for purchasing this fine product from England’s Stove Works! England's Stove Works was started, and is still owned by, a family that believes strongly in a "Do It Yourself" spirit – that’s one reason you found this product at your favorite “Do It Yourself” store.
BEFORE RE-STARTING YOUR UNIT Every time before pressing “ON” to start your unit – Be sure to remove all ashes (burnt or partially burnt) from your burn pot area! Wearing protective gloves and with the unit cool, remove the Wear Plate and dump the ashes, ensuring that the air holes are clear from debris. Also be sure to follow all other maintenance instructions as outlined in your Owner’s Manual and the Instructional DVD included with the unit.
IMPORTANT INFORMATION 1. Check local installation codes for your area. Call your Homeowner’s Insurance representative for inspection of your stove’s installation. 2. Read and comply with the instructions in this manual. 3. This unit should be tested (dry run) before loading pellets for 20 minutes. The stove should automatically shut itself off after the 20-minute dry run. 4. Your stove is designed to burn Wood Pellets only.
14. Do not allow paint, chemicals or construction dust on or near your unit. Do not allow liquid or ANY foreign materials on or inside your unit. Shut your unit down and cover it when painting, construction or similar activity is taking place. Wipe and clean your unit after any construction is done in your home, or if any foreign material gets on or inside your unit.
IMPORTANT NOTICE: This unit must be properly installed to prevent the possibility of a house fire or “smoke-back.” The instructions must be strictly adhered to. Do not use makeshift methods or material which may compromise the installation. Your unit requires periodic maintenance and cleaning (refer to manual). Failure to maintain your unit may lead to a variety of problems, including but not limited to smoke spillage into the home.
The through-the-wall installation is the least expensive and simplest installation. In a through-the-wall installation you should be mindful of the snowdrift line, as well as dead grass and leaves. We recommend a three foot (3’) minimum vertical rise on the inside or the outside of the dwelling.
Freestanding Pellet Installation Caution: Follow the pipe manufacturer’s installation instructions and directions for passing through combustible walls and ceilings. Check local codes in your area. Illustration 1 Our Part AC-3000 is acceptable for through-the-wall installation; AC-3100 for 4000+ ft. installations. (AC-33000 or AC33100 if Canada) Must have minimum 3” adapter before tee for longer run. For shorter run (such as Masonry Connection below), tee alone is acceptable.
VENT TERMINATION CLEARANCES A) MIN. 4-FT CLEARANCE BELOW OR BESIDE ANY DOOR OR WINDOW THAT OPENS. B) MIN. 1-FT CLEARANCE ABOVE ANY DOOR OR WINDOW THAT OPENS. C) MIN. 2-FT CLEARANCE FROM ANY ADJACENT BUILDING. D) MIN. 7-FT CLEARANCE FROM ANY GRADE WHEN ADJACENT TO PUBLIC WALKWAYS. E) MIN. 2-FT CLEARANCE ABOVE ANY GRASS, PLANTS, OR OTHER COMBUSTIBLE MATERIALS. F) MIN. 3-FT CLEARANCE FROM A FORCED AIR INTAKE OF ANY APPLIANCE. G) MIN. 2-FT CLEARANCE BELOW EAVES OR OVERHANG. H) MIN.
OPERATING INSTRUCTIONS CAUTION: DO NOT OPERATE WITH THE DOOR OPEN. If door is left open (approximately) two minutes, unit will stop feeding and fire will go out. Do not burn trash (paper bags, etc.) in this unit. This stove has an induced draft system and is designed to operate continuously, as frequent shutdown is not required.
fire. Do not use the manual startup method if the igniter is working. NEVER place firestarter near the igniter. If you have continued problems with the Auto-Start Igniter, call Technical Support. E-Codes “E-Codes,” or Error Codes, are codes that will appear in the Heat Range and Blower Speed windows of the Control Board if your unit experiences problems. If you receive any of these codes, first attempt to reset your unit by pressing the “ON” button (only once).
DAILY OPERATION Refueling the Unit Always press the “OFF” touch pad before refueling. This unit has a 40-lb. hopper, and should be refilled when the hopper level drops to three or four inches. Note: The hopper lid will be warm; therefore, you should always use some type of hand protection. NEVER place your hand near the auger while the stove is operating. Note: Always ensure that all pellet matter is cleared from the hopper lid gasket before closing.
As with any maintenance concerning this unit, be sure the unit is “OFF” and has completed the ShutDown cycle BEFORE beginning. Be aware that metal parts in the firebox can remain HOT long after the fire has gone out and EVEN after the Shut-Down cycle is complete. Always use extreme caution when handling potentially hot stove parts, even if you think they should be cold.
Monthly Ash Removal The large baffle plate (12” x 13”) that rests above and behind the burn pot (refer to the exploded diagram in the rear of this manual – Illustration 6) should be removed monthly. This can be done by lifting up the plate and pulling it out. The area behind the plate should then be cleaned thoroughly, and the plate placed back in the original position.
MAINTENANCE CAUTION: UNPLUG THE UNIT PRIOR TO ANY SERVICE WORK! SEE EXPLODED DIAGRAM (ILLUSTRATION 6) FOR PARTS REFERENCE Parts Orders: (800) 516-3636 www.englanderstoves.com Questions: (800) 245-6489 NOTE: Visit our web site for downloadable maintenance sheets and/or a service video that details and illustrates the following maintenance tasks. Rear Panel Removal WARNING: To perform any maintenance inside the rear of the unit, the stove must be out (no fire), cooled down and unplugged.
Vacuum Switch This unit is equipped with Vacuum Shut Down Switches (Part # PU-VS and CU-VS), which help control various functions of the unit. If an operational error occurs in the unit, a switch will either stop the top (feed) auger or shut the unit off; if the unit turns off an E-1 Code (error code) will appear in the Heat Range and Blower Speed windows of the Control Board.
Hopper Lid Safety Switch This unit is equipped with a hopper lid safety switch (Part # AC-HLSB) which is directly connected to the top auger motor. In the event the hopper lid is left open while the stove is in operation, the hopper lid switch will prevent the top auger from turning. This is to prevent byproducts of combustion from entering the home through the open hopper lid and also to simply prevent operation with the hopper lid open.
Control Board The Control Board (Part # PU-CB04) is a digital read-out board. This board offers a wide variety of settings to operate the unit. This part can be removed from the unit by loosening the two outside screws and pulling the board back to the inside of the stove. The rear access panel should be removed prior to removing the control board. A 6-amp “quick-blow” fuse (Part # PU-CBF6) is used on this Control Board.
Illustration 4 PU-CB04 Control Board Wiring Diagram CAUTION: Moving Parts May Cause Injury. Do NOT Operate with Panel(s) Off. DANGER: Parts May Be Hot. Risk of Electric Shock. Disconnect Power Before Servicing Unit. IMPORTANT SAFETY NOTE: If the unit or chimney connector pipe “glows” red (or white), the stove is over-fired. This condition could cause a house or chimney fire. Do not operate your unit too hot, or over-firing may result.
Adjusting Hopper Lid Latches The seals around the top of the pellet hopper are important to safe and efficient operation of the unit. The latches installed on these units are designed to pull the hopper lid tight against this seal. Over the course of operation as these seals “wear in” and compress, the tension of the latches should be tested periodically, and adjusted if necessary. To adjust the lid latches, the following tools will be needed; two ½ inch wrenches, or a ½ inch wrench and a ½ inch socket.
ACCESSORY ITEMS The following accessories can be added to your unit at anytime after purchase; however, let the unit cool down before adding any accessories. Thermostat An external wall thermostat (such as our Part # PU-DTSTAT) can be used on our pellet units, as long as it is a low-voltage type that works with millivolt systems. After unplugging the unit, locate the jumper wire (J-18) on the bottom of the control panel. The two screws should then be loosened and the jumper wire removed from the board.
REPLACEMENT PARTS, ACCESSORIES AND OPTIONS AC-GGK AC-DGKC AC-G9 AC-SH AC-SHN AC-MBSP PU-AMS PU-047040 PU-BP98 AC-HP Glass Gasket Kit (gasket only, no glass) Door Gasket Kit (#2 on diagram) 9” x 9” Glass with Gasket (#3 on diagram) Brass Door Spring Handle Nickel Door Spring Handle Hi-Temperature Black Paint Auger Motor Support Gasket 1 RPM Auger Motor Assembly (#18 on diagram) Burn Pot Assembly (#’s 5 and 11 on diagram, call if you need only one part of this 2-piece assembly) Combustion (Exhaust) Blower (
Pellet Stove – Exploded View Diagram Illustration 6 Unit Dimensions: 22 5/8" W x 28 1/4" H x 24" D Unit Weight: 290 lbs. (Approx. 13 ½” height from floor to center of exhaust) 25 IMPORTANT! READ AND FOLLOW ALL INSTALLATION AND MAINTENANCE INSTRUCTIONS, INCLUDING CLEANING THE UNIT AS SPECIFIED, AND REPLACING GASKETS ANNUALLY, AND PARTS AS NEEDED. ENGLAND’S STOVE WORKS IS NOT RESPONSIBLE FOR ANY DAMAGE OR INJURY INCURRED DUE TO NEGLECT, OR DUE TO UNSAFE INSTALLATION OR USAGE OF THIS PRODUCT.
TROUBLE-SHOOTING GUIDE WARNING: TO AVOID ELECTRICAL SHOCK ALWAYS DISCONNECT THE UNIT FROM THE POWER SOURCE BEFORE ATTEMPTING ANY REPAIR. IF THIS GUIDE DOES NOT CORRECT THE PROBLEM CALL YOUR LOCAL DEALER OR OUR TECHNICAL SUPPORT AT 1-800-245-6489. Problem Cause Loose set screw Bad gear motor Foreign matter in auger Vacuum sensor (Top Auger) Carbon buildup in feed auger tube Solution 1. Auger not turning 1. 2. 3. 4. 5. 2. Smoke smell or dust in house 1. Improper exhaust connection 1.
You may write your unit’s Manufacture Date and Serial Number in the blank spaces on this sample tag, for future reference. This sample tag also shows the safety info. such as UL/ULC testing standard, etc. for your local officials, or anyone else who may need reference 27 IMPORTANT! READ AND FOLLOW ALL INSTALLATION AND MAINTENANCE INSTRUCTIONS, INCLUDING CLEANING THE UNIT AS SPECIFIED, AND REPLACING GASKETS ANNUALLY, AND PARTS AS NEEDED.
Have this information on hand if you phone the factory or your dealer regarding this product. Retain for your files: Model Number __________________________ Date of Purchase ________________________ Date of Manufacture _________________ Serial #_____________________ LIMITED 5 YEAR WARRANTY FROM THE DATE OF PURCHASE TO THE ORIGINAL OWNER The manufacturer extends the following warranties: Five Year Period: 1. Carbon steel and welded seams in the firebox are covered for 5 years against splitting. 2.
WARRANTY REGISTRATION for England’s Stove Works Purchased by (Name) ______________________________________________ Address _________________________________________________________ City ________________________ State __________ Zip _________________ Telephone _______________________________________________________ Email Address ___________________________________________________ DEALER INFORMATION Purchased From (Dealer) ___________________________________________ Address _________________________________
