Manufactured By: England’s Stove Works, Inc. PO Box 206 Monroe, VA 24574 REV. 12/6/2013 21-PG100 51-SHPG100 51-TRPG100 CAUTION PLEASE READ THIS ENTIRE MANUAL BEFORE INSTALLATION AND OPERATION OF THIS PELLET FUEL‐BURNING COOKING APPLIANCE. KEEP CHILDREN, FURNITURE, FIXTURES AND ALL COMBUSTIBLES AWAY FROM COOKING APPLIANCE. CONTACT LOCAL BUILDING OR FIRE OFFICIALS ABOUT RESTRICTIONS AND INSTALLATION INSPECTION REQUIREMENTS IN YOUR AREA.
IMPORTANT: IF YOU HAVE A PROBLEM WITH THIS UNIT, DO NOT RETURN IT TO THE DEALER. CONTACT TECHNICAL SUPPORT @ 1‐800‐245‐6489. Retain for your files Model Number ________________________ Date of Purchase ____________________ Date of Manufacture ___________________ Serial Number ________________________ * This information can be found on the safety tag attached to the inside of the hopper lid.
TABLE OF CONTENTS Introduction Introduction ...................................4 Grilling Meat Temperatures Grilling meat temperatures .........14 Warning Warning.........................................5 Component Replacement Cover panel .................................15 Combustion fan ...........................15 Hopper lid safety switch .............15 Auger motor/Auger ............... 15-16 Hopper lid latches .......................16 Door thermometer .......................
INTRODUCTION Thank you for purchasing this fine product from England’s Stove Works! England’s Stove Works was started, and is still owned, by a family that believes strongly in a “Do It Yourself” spirit; that’s one reason you found this product at your favorite “Do It Yourself” store. We intentionally designed our pellet grills so that any homeowner can maintain their unit with basic tools. We’re always more than happy to show you how to do the job as easily and as inexpensively as possible.
WARNING For outdoor use only. Do not use in any enclosed area. Do not install under a combustible ceiling or overhang. Keep grill 12 inches (or more) on the front and sides, 18 inches (or more) in the rear from any combustible surface. To prevent grease fires, be sure to clean your grill on a regular basis ‐ this includes the flame deflector and ash pan. If a grease fire should occur, press the OFF button on the control board and leave the doors closed until the fire is out.
ASSEMBLY When you receive your grill, a few parts will need to be assembled before you begin using your appliance. First, remove your manual, drip pan, the front and side shelves, and the legs. All of the hardware for attaching these will be included in the manual packet. You will need a ½” socket to attach the shelves. The grease bucket will hang just to the bottom right of the grill, on the drain tube.
ASSEMBLY, CONTINUED To install the legs, first place the back of the grill flat on the ground. Each leg attaches to four holes in the bottom of the grill. While holding each leg, insert and tighten the four washers and 1” long bolts, using a ½” socket. (In case of the need to replace this part, use the reverse of this procedure.
GETTING STARTED Starting your Grill Before cooking on your grill for the first time, we recommend that you allow the grill to “cure.” The process of curing the grill will allow any paint and oils from the manufacturing process to burn off. Add pellets to the hopper, then close and latch the lid. (The grill will not feed pellets with the hopper lid open.) Plug the power cord into a GFCI outlet.
GRILL OPERATION Pre‐Heat “Pre‐Heat” is the starting stage of cooking or smoking where the pellet fuel is fired, and the grill comes to the set temperature. It can occasionally take the grill up to 30‐45 minutes to completely pre‐heat. *This time may be longer if you operate your grill during the colder months. Cook Mode During Cook mode, the grill will maintain the temperature selected on the heat range. It is normal to see some fluctuation up and down of the temperature.
GRILL MAINTENANCE BEFORE PERFORMING ANY MAINTENANCE, BE SURE THE GRILL IS COMPLETELY COOLED. IT IS ALWAYS A SAFE PRACTICE TO USE HEAT RESISTANT GLOVES WHEN HANDLING SURFACES/OBJECTS THAT MAY STILL BE HOT. *SEE ‘COMPONENT REPLACEMENT’ AND ‘EXPLODED DIAGRAM’ PAGES TO REFERENCE THE LOCATION OF THESE PARTS Painted Steel Surfaces Although your grill is painted with very durable high temperature paint, always attempt to keep dirt and dust off the outside of the grill before cooking.
GRILL MAINTENANCE, CONTINUED Flame Deflector The flame deflector is located on the left “direct” heating side, under the cast iron grate. It is recommended that you remove any food or grease buildup that may accumulate when cooking on the direct side. Also, regularly remove the flame deflector and clean it with a scraper or putty knife. This will greatly reduce the risk of grease flare ups during cooking. Make sure the flame deflector is cool before cleaning.
GRILL MAINTENANCE, CONTINUED Hopper and Auger Although food‐grade wood pellets are typically cleaner than heating pellets, it is important to monitor the sawdust in the hopper and auger system. If you begin to notice a large accumulation of sawdust in the hopper and auger chamber, it is recommended that you remove the pellets and use a utility shop vac to vacuum out all of the loose sawdust.
COOKING AND FOOD SAFETY TIPS Following are some basic cooking and safety tips. Be sure to refer to resources such as foodsafety.gov for comprehensive safety information. Be sure your grill is clean, has enough pellets and preheated. Do your prep work ahead of time. Use cooking oils on the cast iron grate to prevent sticking. Remember that leaving the doors open for extended periods or overcrowding the grilling area may cause extended cooking times.
GRILLING MEAT TEMPERATURES CATEGORY MEAT INTERNAL TEMPERATURE °F REST TIME Ground Meat & Meat Mixtures Beef, Pork, Veal, Lamb 160 None Turkey, Chicken 165 None Steaks, roasts, chops 145 3 minutes Chicken & Turkey, whole 165 None Poultry breasts, roasts 165 None Poultry thighs, legs, wings 165 None Duck & Goose 165 None Stuffing (cooked alone or in bird) 165 None Fresh pork 145 3 minutes Fresh ham (raw) 145 3 minutes Precooked ham (
COMPONENT REPLACEMENT (WARNING: As with any maintenance concerning this unit, be sure the unit is “OFF” and has completed the Shut‐Down cycle BEFORE beginning. Unplug the unit. Be aware that metal parts can remain HOT long after the fire has gone out and EVEN after the Shut‐Down cycle is complete. Always use extreme caution when handling potentially hot parts, even if you think they should be cold.
COMPONENT REPLACEMENT, CONTINUED Auger motor/Auger continued Loosen and remove the two ½” bolts holding the auger motor support shelf, then remove the assembly. You will need a 5/16” socket to remove the two screws that hold the auger motor to the support shelf (from the back side). Then remove the cotter pin that holds the auger to the auger motor. To remove the auger from the support shelf, simply slide it out.
COMPONENT REPLACEMENT, CONTINUED Door Thermometer Open the right side door to the grill. Loosen and remove the wing nut on the thermometer. Then, pull the thermometer out of the door. To replace, put a new thermometer in the opening and reinstall the wing nut. Refer to this illustration for the procedures on this page Thermocouple Remove the cover panel and the control board (see instructions on Page 18).
COMPONENT REPLACEMENT, CONTINUED Burn pot Remove the cover panel and unplug the igniter from the control board. Remove the cast iron grate inside the grill, and then remove the flame deflector. Pull up on the right side of the burn pot and remove it at an angle. Make sure to feed the ends of the wires (for the igniter) through the hole in the exhaust chamber when pulling out the burn pot. Igniter Remove the cover panel and unplug the igniter from the wiring harness.
Problem Grill will not turn on. Grill produces excess or discolored smoke. Grill unable to reach or maintain stable temperature. Frequent flame fluctuation. TROUBLE SHOOTING Cause Solution Grill is not properly plugged in. Ensure that your grill is plugged into a WORKING GFCI outlet. A power surge has blown the fuse on the control board. Replace the fuse with a 6 amp (125 volt) fuse. Pellets may have absorbed excess moisture.
WIRING DIAGRAM *A copy of this diagram is also in the area that encloses the motor and fan.* FOLLOW THESE GUIDELINES TO PREVENT THIS COLORLESS, ODORLESS GAS FROM POISONING YOU, YOUR FAMILY OR OTHERS: KNOW THE SYMPTOMS OF CARBON MONOXIDE POISONING: HEADACHE, DIZZINESS, WEAKNESS, NAUSEA, VOMITING, SLEEPINESS, AND CONFUSION. CARBON MONOXIDE REDUCES THE BLOOD’S ABILITY TO CARRY OXYGEN. LOW BLOOD OXYGEN LEVELS CAN RESULT IN LOSS OF CONSCIOUSNESS AND DEATH.
CONTROL BOARD LAYOUT A‐ B‐ C‐ D‐ E‐ F‐ G‐ H‐ Digital display Increase temperature setting Decrease temperature setting Display options‐ Set temperature and actual temperature Igniter on indicator Grill on Grill off Auger on indicator 21
EXPLODED DIAGRAM OPTIONAL PARTS * DO NOT USE ACCESSORIES NOT SPECIFIED FOR USE WITH THIS APPLIANCE* PG‐WO PG‐RB Warming Oven Recipe book not shown not shown REPLACEMENT PARTS AC‐CORD PG‐BUSHING PG‐FN PG‐HPEL Power cord Bushing for Auger Fastener pack (shelf and handles) Hickory Pellets (20 lbs) 22 not shown not shown not shown not shown
REPLACEMENT PARTS PART NUMBER PG‐TG PG‐CG PG‐SG PG‐BP PU‐CHA PG‐WHLS PG‐DB PG‐THERM PG‐TC PG‐CB12 PG‐SA PG‐CBF PG‐MOTOR PG‐WH AC‐HLSB PU‐62‐40‐151‐3 PG‐APH PG‐SHN PG‐SD PG‐BH PG‐AP PG‐HL PG‐LEG PG‐LEGB PG‐LGW PG‐LGWB PG‐DP PG‐FD PG‐HMB PG‐AMSS PG‐CP PG‐SR PG‐FR PG‐DVD AC‐MBSP DESCRIPTION DIAGRAM REFERENCE LETTER Metal Top grate H Cast Iron Grate J Side Metal grate I Burn pot E Igniter not shown Hopper lid switch wiring harness Not shown Bucket L Thermome
LIMITED 1 YEAR WARRANTY From the date of purchase to the original owner The manufacturer extends the following warranties: One Year Period: 1. Component parts such as the hopper, auger, burn‐pot, auger shaft and fasteners are covered for one (1) year against cracking, breakage and welded seam separation. 2. Electrical components and accessory items are covered for one (1) year from the date of purchase. Conditions and Exclusions 1. Damage resulting from over‐firing will void your warranty. 2.
Other Rights This warranty gives you specific legal rights; you may also have other rights, which may vary from state to state. Some states do not allow the exclusion of limitations of incidental or consequential damages, so the above may not apply to you Please Note: This warranty is null and void if the attached warranty registration AND a copy of the sales receipt is not returned within thirty (30) days from the date of purchase. Warranty is not transferable.
SERIAL TAG SAMPLE You may write your unit’s manufacture date and serial number in the blank spaces on this sample tag for future reference. This sample tag also shows the safety information, such as UL/ULC testing standards, etc for your local officials, or anyone else who may need reference information. Your tag may be found under the hopper lid.
WARRANTY REGISTRATION for England’s Stove Works® Purchaser Information I. Purchased By (Name) II. Address III. City _________________________________________ ____________________________________________________ _______________________State________Zip Code IV. Telephone Number V. Email Address ____________ ___________________________________________ _______________________________________________ Dealer Information VI. Purchased From _____________________________________________ VII.
